Fujitsu FTP-644MCL001 Installation guide

1
FTP-644MCL001/002/FTP-624DCL/DSL
■OVERVIEW
FTP-644MCL/FTP-624DCL/DSL Series is a high speed line
thermal printer driven by battery, printing on 4-inch wide paper
(112 mm/ 114 mm).
The printer is compact and lightweight, and the design allows
easy head maintenance, head cleaning and head replacement.
This printer is suitable for a variety of applications, such as hand
held terminals, POS terminals, ticket machines, coupon
machines, label printers, etc.
■HIGHLIGHTS
• High speed printing
It can print at 50 mm/s (400 dotlines/s) maximum by using
Fujitsu Components' unique head drive control.
• Compact and lightweight
The printer has a low profile of only 20 mm, and a light weight
of approximately 125 g.
• Low power consumption
The peak current for head drive is only 3.5 A (8.5VDC, 128
dots on).
• Easy head access
It is designed for easy head cleaning and head replacement.
• Paper auto loading function
Thermal paper can be loaded without head-up lever
operation.
• UL recognized
File No. E171434
BATTERY DRIVE, FTP-604 Series
4” TYPE MECHANISM AND INTERFACE BOARD
FTP-644MCL001
FTP-624DCL/DSL002
FTP-624CU102

FTP-644MCL001/002/FTP-624DCL/DSL002
2
■DESIGNATION
*1: 001 is for front paper insertion (curl path) and 002 is for rear paper insertion (straight path).
*2: 002 supports ANK, 102 support ANK and Kanji.
*3: 002 supports ANK, 103 support ANK and Kanji.
Part number FTP-644MCL001/002
Printing method Thermal-sensitive line dot method
Dot structure 832 dots/line
Dot pitch (Horizontal) 0.125 mm (8 dots/mm)—Dot density
Dot pitch (Vertical) 0.125 mm (8 dots/mm)—Line feed pitch
Effective printing area 104 mm
Paper width (MCL001) 112 mm
Paper width (MCL002) 114 mm
Paper thickness 60 to 100 µm*1
Number of columns 104 columns/line (16 ×8 dot font)
400 dotlines/s (50 mm/s)
[Condition] 1 ply, printing on high sensitive thermal paper,
8 columns of “H” /line, double density 16 ×8 dot font,
room temperature, 8.5 VDC drive
JIS ANK : 128 International : 195
Character types ASCII : 31
24 ×12 dots, (3.0 ×1.5 mm), 69 columns
16 ×8 dots, (2.0 ×1.0 mm), 104 columns
16 × 16 dots, (4.0 ×2.0 mm), 52 columns
24 ×24 dots, (6.0 ×3.0 mm), 34 columns
Interface Centronics / RS-232C
■GENERAL SPECIFICATIONS
SpecificationsItem
Maximum printing speed
Character composition, dimensions (H×W),
Number of characters
(Continued)
Printer mechanism FTP-644MCL001/002*1
RS-232C
LSI Micro Controller Unit FTP-624CU102
Thermal head cables FTP-624Y002, FTP-624Y003
Parallel interface cable FTP-441Y201
Cables Serial interface cable FTP-624Y301
Power cable (logic, head and motor) FTP-621Y401, FTP-621Y601
Part numberItem
FTP-624DCL002*2
FTP-624DSL002*3
Centronics
Interface Board

FTP-644MCL001/002/FTP-624DCL/DSL002
3
For head Voltage: 4.2 to 8.5 VDC (equivalent to 2 Lithium lon batteries)
Peak current: approx. 3.5 A (conditions: room temp., 7.2VDC, 128 dots on)
For motor Voltage: 4.2 to 8.5 VDC (equivalent to 2 Lithium lon batteries)
Peak current: approx. 0.8 A (conditions: room temp., 7.2 VDC)
For logic Voltage: 5 VDC ±5%
Current: 0.2 A maximum
Mechanism 138 (W) ×46 (D) ×20 (H) mm (excluding lever and knob diameter)
Dimensions Interface board 131 (W) ×89(D) ×24 (H) mm
Weight (Mechanism) approximately 125 g
Expected life Mechanism Pulse durability: 1 ×108pulse/dot (using Fujitsu Takamisawa's standard
driving method)
Wear resistance: 50 km (at 12.5% print ratio)
Operating temperature 0 to +50°C*2
Operating humidity 20 to 85% RH (no condensation)
Storage temperature –20 to +60°C
Storage humidity 5 to 95% RH (no condensation)
Head temperature By thermistor (applied energy control, abnormal temperature detection)
Detection Paper out/Mark detect By photointerrupter
Head-up By microswitch
For front insertion use (112 mm width) : FTP-040PU001, FTP-040PG021
For rear insertion use (114 mm width) : FTP-040P0020, FTP-040PG106
Recommended thermal sensitive paper In Europe (112 mm width) :FTP-041P0060-45
· Oji Paper : PD160R, PD170R, PD150R
· NIPPON Paper : TF50KS-E4, TF60KS-E,TF50KS-E
· MITSUBISHI Paper Mills : P220VBB-1, AFP-235
SpecificationsItem
(Continued)
Power
supply
Environmental
conditions
*1: There may be exceptions.
*2: Guarantee +5°C to +40°C.

FTP-644MCL001/002/FTP-624DCL/DSL002
4
■DIMENSIONS
Unit: mm
20.1
(150)(7.5)
45.51.5
65.771.8
±1
(137.5)
HEAD CONNECTOR
2-MOUNTINGHOLE
CENTER OFPAPER
HEAD UPLEVER (AT HEAD DOWN)
PAPER INSERTION
(MCLOO1)
PAPER INSERTION
(MCLOO2)
Printer mechanism

FTP-644MCL001/002/FTP-624DCL/DSL002
5
Interface board
Unit: mm
88.9 78.7
39.4
39.4
5.1
15.2
5.15.1
5.15.1
5.1
5.1
5.1
120.7
105.4
120.7
105.4
130.8
73.7
CN1
CN11
CN5
CN3
CN8
CN4
26.7
CN6
CN7
52.1
CN2
86.4
59.7
CN12
CN10
71.1
33.0
CN9
Mounting Height
Mounting Height
17.0
5.0
.6
4-03.6
114.2
* CN9 on FTP-624DSL only
** CN8, CN11, CN12 not used
■FUNCTION
ITEM ITEM
1. Test printing 8. Motor power save
2. Paper-out detection 9. Mark detection
3. Paper near end detection 10. MCU trouble detection
4. Head-up detection 11. Power on/off sequence protection
5. Abnormal temp. of thermal head detection 12. Motor protection
6. Blown fuse detection 13. Hardware timer
7. Abnormal voltage detection of head

FTP-644MCL001/002/FTP-624DCL/DSL002
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■CONNECTOR PIN ASSIGNMENT FOR PRINTER MECHANISM
1. Thermal Head
Head side 1 : B11B-PH-K-S-2.2 (J.S.T.) or equivalent
2: B10B-PH-K-S-2.2 (J.S.T.) or equivalent
Board side 1: PHR-11 (J.S.T.) or equivalent
2: PHR-12 (J.S.T.) or equivalent
*1: Symbol: " " means a negative logic signal
Motor Thermal head heat sink Head up level
Connector Pin No.
3. Sensor connectors
Sensor : PHR-5 (J.S.T.) or equivalent
Board side : B5B-PH-K-S (J.S.T.) or equivalent
.oNlangiStnemmoC
1NESVrosnesrepaprofrewoP
2EHProttimeretpurretniotohP
3KHPedohtacretpurretniotohP
41WS1hctiwstcetedpudaeH
52WS2hctiwstcetedpudaeH
.oNlangiStnemmoC
1B noitaticxeliocrotomgnippetS
2B noitaticxeliocrotomgnippetS
3A noitaticxeliocrotomgnippetS
4A noitaticxeliocrotomgnippetS
.oNlangiStnemmoC
1HVdaehrofrewoP
2HVdaehrofrewoP
3DNGdnuorgdaeH
4DNGdnuorgdaeH
5*HT
1
noitcetederutarepmeT
61BTS1langiselbanetnirP
72BTS2langiselbanetnirP
83BTS3langiselbanetnirP
94BTS4langiselbanetnirP
01DDVcigolrofrewoP
.oNlangiStnemmoC
15BTS5langiselbanetnirP
26BTS6langiselbanetnirP
37BTS7langiselbanetnirP
48BTS8langiselbanetnirP
5KLCkcolcnoissimsnartataD
6TALlangisgnihctalatadtnirP
7NIDlangistuptuoatadtnirP
8DNGdnuorgdaeH
9DNGdnuorgdaeH
01HVdaehrofrewoP
11HVdaehrofrewoP
Connector Thermal Head 1 Connector Thermal Head 2
1, 2, 3, ...............9, 10 1, 2, 3, ...............10, 11

FTP-644MCL001/002/FTP-624DCL/DSL002
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© 2004 Fujitsu Components America, Inc. All company and product names are trademarks or registered
trademarks of their respective owners. Rev. 11/15/2004.
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