Future Design MCT-CM User manual

MCT-CM User Manual
MCT-CM User Manual Rev C
August 2022 (V1.2eCM30/V1.3eCM22)
Supersedes: May 2021

Safety Information in this Manual
Notes, cautions and warnings appear throughout this book to draw your attention to important operational and
safety information
A “NOTE” marks a short message to alert you to an important detail.
A “CAUTION” appears with information that is important for protecting your equipment and insuring
performance.
A “WARNING” appears with information that is important for protecting you, others and equipment from
damage. Pay very close attention to all warnings that apply to your application.
This symbol (an exclamation point in a triangle) precedes a general CAUTION or WARNING
statement.
This symbol (a lightning bolt in a lightning bolt in a triangle) precedes an electric shock hazard
CAUTION or WARNING safety statement.
Technical Assistance
If you encounter a problem with your MCT controller, review all of your configuration information to verify that
your selections are consistent with your application: inputs; outputs; alarms; limits; etc. If the problem persists
after checking the above, you can get technical assistance by dialing [phone] or by faxing your
request to [phone], Monday thru Friday, 8:00 a.m. to 5:00 p.m. Eastern Standard Time. You can
also email your request to [e-mail].
An applications engineer will discuss your application with you.
Please have the following information available:
• Complete Model #’s and/or Serial #’s for Component(s) in Question
• Complete Software Version #’s
• All Configuration Information
• All User Manuals
Warranty and return information are on the back cover of this manual.
Comments
Your comments or suggestions on this manual are welcome. Please send them to:
Future Design Controls, P.O. Box 1196, Bridgeview, Illinois, 60455
Telephone: [phone]; fax: [phone]
[e-mail]
The MCT-CM User Manual is copyrighted by Future Design Controls, Inc., © 2012, all rights reserved
(http://www.futuredesigncontrols.com/MCT.htm).

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1What is the MCT-CM? ..................................................................................................8
1.1 Features............................................................................................................................... 8
2Installation..................................................................................................................10
2.1 Enclosure Guidelines.......................................................................................................... 10
2.1.1 Locating the MCT Touch Screen Interface.....................................................................................10
2.2 Environmental Considerations............................................................................................ 11
2.3 Mounting Dimensions......................................................................................................... 11
2.3.1 MCT 4.3” Touch Screen Interface ..................................................................................................12
2.3.2 MCT 7” Touch Screen Interface .....................................................................................................13
2.3.3 MCT Process Loop Controls ..........................................................................................................14
2.3.4 MCT Process Monitor Modules......................................................................................................14
2.3.5 MCT Control Module ......................................................................................................................15
2.3.5.1 Installing the FC6A-SIF52 Dual RS232/485 Serial Communication Card...............................................16
2.3.5.2 Installing the Control Module in an Enclosure.........................................................................................17
2.3.6 MCT Analog and Digital I/O Cards.................................................................................................18
2.3.6.1 Analog I/O Card......................................................................................................................................18
2.3.6.2 Digital Input Card....................................................................................................................................18
2.3.6.3 Digital Output Card.................................................................................................................................19
2.3.7 Optional Communications Module for Barcode Reader and/or Remote Display...........................19
2.4 Control Module Assembly Example.................................................................................... 21
2.5 US2000B Communication Module Option .......................................................................... 22
2.5.1 US2000B Configuration Settings....................................................................................................23
3Wiring..........................................................................................................................25
3.1 Power Requirements.......................................................................................................... 25
3.1.1 Installing the Power-On Delay Relay..............................................................................................26
3.2 Grounding Requirements.................................................................................................... 27
3.2.1 Special Considerations for Low Voltage System Grounding..........................................................27
3.3 Connecting to the MCT Interface........................................................................................ 28
3.3.1 Serial Communications to Control Module.....................................................................................29
3.3.1.1 FC6A-SIF52 Communication Card to HMI .............................................................................................29
3.3.1.2 US2000B Communication Module to HMI..............................................................................................29
3.3.2 User Serial Communications..........................................................................................................30
3.4 Connecting to the MCT Process Loop Controls.................................................................. 32
3.4.1 Communication Wiring ...................................................................................................................32
3.4.1.1 FC6A-SIF52 Communication Card to Loop Controls..............................................................................32
3.4.1.2 US2000B Communication Module to Loop Controls ..............................................................................33
3.4.2 Assigning the Proper Communications Settings ............................................................................33
3.5 Connecting to the MCT Process Monitor Modules.............................................................. 35
3.5.1 Thermocouple Module (IO-8TCS) Input Wiring..............................................................................36
3.5.2 Current (IO-8AIIS) and Voltage (IO-8AIVS) Module Input Wiring..................................................36
3.5.3 RTD Module (IO-6RTD) Input Wiring .............................................................................................38
3.6 Connecting to the MCT Control Module.............................................................................. 39
3.6.1 Main CPU Wiring............................................................................................................................40
3.6.2 Optional Remote Display Wiring.....................................................................................................41
3.6.3 Optional Barcode Scanner Wiring..................................................................................................41
3.6.4 Optional Digital Input Expansion Card Wiring................................................................................43
3.6.5 Optional Digital Output Expansion Card Wiring .............................................................................44
3.6.6 Optional Analog I/O Expansion Card Wiring ..................................................................................46
4Configuring the MCT-CM...........................................................................................47
4.1 IO Settings ......................................................................................................................... 49
4.1.1 Setting the Number of Control Loops.............................................................................................49
4.1.2 Setting the Number of Monitor Points ............................................................................................50

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4.1.3 Setting the Number of System Events...........................................................................................50
4.1.4 Setting the Number of Loop/Monitor Alarms..................................................................................50
4.1.4.1 Protected Loop/Monitor Alarms Example ...............................................................................................50
4.1.5 Setting the Number of Digital Inputs ..............................................................................................51
4.1.5.1 Protected Digital Input Example .............................................................................................................51
4.1.6 Setting the Number of Digital Outputs ...........................................................................................51
4.1.6.1 Protected Digital Output Example...........................................................................................................52
4.1.7 Setting the Number of Analog Inputs.............................................................................................52
4.1.7.1 Protected Analog Input Example ............................................................................................................52
4.1.8 Setting the Number of Analog Outputs..........................................................................................53
4.1.8.1 Protected Analog Output Example .........................................................................................................53
4.1.9 Auto-Online Enable/Disable...........................................................................................................53
4.2 Loop Setup..........................................................................................................................54
4.2.1 Loop Settings .................................................................................................................................55
4.2.2 Loop Options..................................................................................................................................56
4.2.2.1 Loop Permissives ...................................................................................................................................56
4.2.2.2 Cascade Control Mode Settings.............................................................................................................57
4.3 Monitor Setup......................................................................................................................59
4.3.1 Monitor Point Settings....................................................................................................................60
4.3.1.1 Important Settings for Using Loop Input 2 as Monitor Points..................................................................61
4.3.2 Monitor Card Configuration............................................................................................................62
4.4 Event Setup ........................................................................................................................63
4.5 Defrost Setup......................................................................................................................64
4.5.1 Setting the Defrost Enable Outputs ...............................................................................................66
4.5.2 Setting Defrost/PreCool Output Defeats........................................................................................66
4.6 Redundancy Setup..............................................................................................................67
4.6.1 Setting the System 1/2 Alarm Inputs..............................................................................................68
4.6.2 Setting the Redundancy Enable Outputs.......................................................................................68
4.7 Functions ............................................................................................................................69
4.8 Startup View........................................................................................................................73
4.9 Digital IO/Event Tagnames..................................................................................................73
4.9.1 Digital Input Names........................................................................................................................74
4.9.2 Digital Output Names.....................................................................................................................74
4.9.3 System Event Names.....................................................................................................................74
4.10 Custom Name\Address.......................................................................................................75
5Basic Operation......................................................................................................... 76
5.1 OEM Configuration Options.................................................................................................76
5.1.1 OEM Control Loop Configuration Options .....................................................................................76
5.2 Touch Screen Interface.......................................................................................................77
5.3 Menu Navigation.................................................................................................................78
5.3.1 Home Menu....................................................................................................................................79
5.3.1.1 Text Based Home Menu.........................................................................................................................79
5.3.1.2 Icon/Slide Page Based Home Menu.......................................................................................................80
5.3.2 Device Settings Menu....................................................................................................................81
5.3.2.1 Text Based System Setup Menu ............................................................................................................81
5.3.2.2 Icon/Slide Page Based Device Settings Menu........................................................................................82
5.3.3 Offline Menu...................................................................................................................................83
5.3.3.1 Text Based Offline Setup Menu..............................................................................................................83
5.3.3.2 Icon/Slide Page Based Offline Menu......................................................................................................84
5.3.4 Data Menu......................................................................................................................................85
5.3.4.1 Text Based Data Logging Menu.............................................................................................................85
5.3.4.2 Icon/Slide Page Based Log Menu...........................................................................................................86
5.4 Notifications ........................................................................................................................87
5.5 Control Loops (Single Set point Operation).........................................................................88
5.5.1 Loop View ......................................................................................................................................88
5.5.1.1 Historical Minimum and Maximum..........................................................................................................89

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5.5.1.2 Manual Operation...................................................................................................................................89
5.5.1.3 Program Operation.................................................................................................................................90
5.5.2 Overview Screen ............................................................................................................................90
5.5.3 Alarm Set Points.............................................................................................................................91
5.6 Process Monitoring............................................................................................................. 92
5.6.1 Charts.............................................................................................................................................92
5.6.1.1 Chart Setup ............................................................................................................................................92
5.6.2 Digital IO Monitor............................................................................................................................94
5.7 System Alarms................................................................................................................... 94
5.7.1 Alarm Monitor .................................................................................................................................94
5.7.2 Alarm File........................................................................................................................................95
6Automatic Ramp/Soak Program Operation .............................................................96
6.1 Entering a Ramp/Soak Program......................................................................................... 97
6.1.1 Entering Step Time and Set Points ................................................................................................98
6.1.2 Setting Step and Soak Events........................................................................................................99
6.1.3 Setting Wait Conditions ................................................................................................................100
6.1.3.1 Delta Control Setting ............................................................................................................................101
6.1.4 Setting Jump Steps ......................................................................................................................103
6.1.5 Setting Program Auto Start...........................................................................................................104
6.1.6 Setting Guaranteed Soak Limits...................................................................................................105
6.2 Starting an Automatic Ramp/Soak Program ..................................................................... 105
6.2.1 Hold/Resume Ramp/Soak Program Operation ............................................................................107
6.2.2 Adjusting Step Time .....................................................................................................................107
6.2.3 Advance Previous/Next Step........................................................................................................107
6.3 Monitoring Automated Ramp/Soak Program Operation.................................................... 108
6.4 Common Questions About Ramp/Soak Program Operation............................................. 109
7Security.....................................................................................................................110
7.1 Adding Users.................................................................................................................... 111
7.2 Viewing Users .................................................................................................................. 111
7.2.1 New Password Entry ....................................................................................................................111
7.3 Setting User Access......................................................................................................... 112
7.3.1 Security System User Access ......................................................................................................112
7.4 Setting Security Options................................................................................................... 114
7.5 Audit Trail......................................................................................................................... 115
8Data Logging............................................................................................................116
8.1 Selecting Points for Logging............................................................................................. 117
8.2 Starting/Stopping Data Logging........................................................................................ 117
8.2.1 Calculating Log File Size..............................................................................................................119
8.3 Reviewing Historical Data................................................................................................. 119
8.3.1 History Plot Setup.........................................................................................................................119
8.3.2 Plotting Historical Data .................................................................................................................120
8.4 USB File Transfer............................................................................................................. 122
8.4.1 Recommended File Maintenance.................................................................................................123
8.5 FTP/FileWeb/DataWeb Interface...................................................................................... 124
8.5.1 More About FTP, FileWeb and DataWeb Interfaces....................................................................126
8.5.2 FileWeb/DataWeb Server Components and Requirements.........................................................128
8.6 FDCUtil.com Web site for FTP, FileWeb and DataWeb Testing........................................ 128
8.7 Annotation........................................................................................................................ 134
8.8 Add\View Digital Signatures ............................................................................................. 135
9Device Settings ........................................................................................................136

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9.1 Defrost ..............................................................................................................................137
9.1.1 Defrost Description of Operation..................................................................................................138
9.2 Redundancy......................................................................................................................138
9.2.1 Concurrent Redundancy Switching..............................................................................................141
9.2.2 Alternating Redundancy Switching ..............................................................................................141
9.2.3 Equal Run Time Switching...........................................................................................................141
9.2.3.1 Before Defrost Switching......................................................................................................................141
9.2.3.2 After Defrost Switching.........................................................................................................................142
9.2.3.3 Low Rise Backup Defrost Switching.....................................................................................................142
9.2.4 System 1/2 Failure.......................................................................................................................142
9.3 Alarms...............................................................................................................................143
9.3.1 Set Points and Alarm Message....................................................................................................144
9.3.2 Output Defeat...............................................................................................................................146
9.4 Limits ................................................................................................................................146
9.5 Event Names.....................................................................................................................147
9.6 Navigation.........................................................................................................................147
9.7 Recovery...........................................................................................................................148
9.8 Communication Settings ...................................................................................................149
9.8.1 Ethernet Settings..........................................................................................................................150
9.9 Barcode Scanner ..............................................................................................................151
9.9.1 Barcode Reader Communication Settings...................................................................................152
9.9.1.1 Setting up the Unitech MS-120-2 Barcode Scanner.............................................................................152
9.9.2 Important Notes on Barcode Reader Use....................................................................................153
9.9.2.1 Using the Barcode Reader to Start an Automatic Ramp/Soak Program...............................................153
9.9.2.2 Using the Barcode Reader to Annotate a Data Log File.......................................................................153
9.10 Email.................................................................................................................................153
9.10.1 Email Address Entry.....................................................................................................................154
9.10.2 Email Addresses ..........................................................................................................................154
9.10.3 Email Settings ..............................................................................................................................154
9.10.4 Email Message.............................................................................................................................156
9.11 Tuning...............................................................................................................................156
9.11.1 Heat/Cool (Bimodal) Control........................................................................................................157
10 Offline....................................................................................................................... 158
10.1 Service..............................................................................................................................159
10.1.1 Service Options............................................................................................................................160
10.2 Degrees C/F Units Selection.............................................................................................161
10.3 Clock Settings...................................................................................................................161
10.3.1 Time Options................................................................................................................................162
10.3.1.1 Local Time Server Settings...................................................................................................................162
10.3.2 Daylight Savings ..........................................................................................................................162
10.4 Language..........................................................................................................................163
10.5 Analog Inputs....................................................................................................................164
10.5.1 Remote Set Point Operation........................................................................................................165
10.6 Analog Outputs .................................................................................................................165
10.6.1 Retransmitting Loop Percentage of Output .................................................................................166
10.7 Digital Inputs.....................................................................................................................167
10.7.1 Digital Input Defeat.......................................................................................................................170
10.8 Digital Outputs...................................................................................................................170
10.9 Digital Input Monitor ..........................................................................................................174
10.10 Digital Output Force....................................................................................................174
10.11 Monitor Offset Calibration............................................................................................175
10.12 Display Settings ..........................................................................................................175
10.12.1Calibrate Touch............................................................................................................................176
10.12.2Backlight Settings.........................................................................................................................177

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10.13 Configuration.............................................................................................................. 178
10.13.1Cloud Server Settings...................................................................................................................181
10.13.2Importing an OEM Default Configuration .....................................................................................182
10.14 About MCT................................................................................................................. 183
10.15 Exit Application........................................................................................................... 183
11 Communications......................................................................................................184
11.1 Ethernet Communications ................................................................................................ 184
11.1.1 Guide to Smart Networking Practices ..........................................................................................184
11.1.1.1 The MCT and Network Security............................................................................................................185
11.1.2 Using the Web Server ..................................................................................................................186
11.1.3 Using the VNC Server ..................................................................................................................188
11.1.3.1 Recommended VNC Viewer Settings (PC/MAC)..................................................................................188
11.1.3.2 Recommended VNC Viewer Settings for Tablets.................................................................................190
11.1.3.3 Accessing the MCT through a VNC Viewer..........................................................................................191
11.1.4 Using Modbus TCP/IP Communications......................................................................................193
11.2 Serial Communications Option......................................................................................... 194
12 Alarm Codes and Troubleshooting ........................................................................195
Appendix..........................................................................................................................197
A.1 Modbus Communications................................................................................................. 197
A.1.1 Supported Function Codes...........................................................................................................197
A.1.2 MCT Data Registers.....................................................................................................................198
A.1.2.1 Control Registers..................................................................................................................199
A.1.2.2 Automatic Program Registers..............................................................................................215
A.1.2.3 Starting an Automatic Program............................................................................................222
A.2 FTP, FileWeb, DataWeb Requirements/Installation.......................................................... 223
A.2.1 Introduction...................................................................................................................................223
A.2.2 System Overview..........................................................................................................................223
A.2.3 System Requirements ..................................................................................................................223
A.2.4 FDC Cloud “Server” Services .......................................................................................................223
A.3 Touch Screen Interface Specifications.............................................................................. 224
A.4 Control Module Specifications .......................................................................................... 227
A.5 Power Supply Specifications ............................................................................................ 238
A.6 Power-On Delay Relay Specifications .............................................................................. 240
A.7 Ordering Specifications .................................................................................................... 242
A.8 Support and Warranty Information.................................................................................... 245

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1 What is the MCT-CM?
The MCT system combines all of the features of typical loop controllers, video/chart recorders and data logging
system into a single/intuitive display device. Email (supporting SSL/TLS), SMS (text messaging), FTP,
FileWeb, DataWeb (file transfer protocols for automated data backup and web database interface) and remote
viewing/control (via Web server/VNC server) are standard with the MCT and can be accessed via LAN/WAN
using a PC, tablet or smart phone device.
Future Design Controls’ “MCT” is offered in either a 4.3”or 7” color touch screen interface with standard “Smart
Device” user interface features for multi-loop OEM control applications (up to 10 loops). All loop configuration
and runtime user access are configurable at the device with no PC software required. OEM’s have the ability
to configure runtime features (screen availability, menus, language, etc...) to easily customize the system for
their requirements. These configurations can be imported/exported to any other MCT device for setup within
minutes by the touch of a button.
In addition to a maximum of ten loops of control, the MCT-CM can also provide up to an additional 15 inputs for
process monitoring for a total of 25 process inputs. The system is provided with eight digital inputs and 8 digital
outputs standard. The MCT-CM can be expanded to a total of 16 digital inputs and 32 digital outputs. The
MCT-CM also provides the capability of accepting analog inputs for remote set point control and providing
analog outputs capable of retransmitting system variables (PV, SP or %Out) to other devices such as a chart
recorder. The 0-10Vdc or 4-20mA user selectable signals are provided through the addition of optional analog
expander cards.
Individual process controls, one for each loop in the system, provide reliable, consistent and accurate control
by distributing the process control requirements of the system among multiple processors. Each loop control
provides full auto tune functionality with high resolution, universal process inputs. When coupled with the built-
in ramping programmer, it allows for automatic, timed control of all processes and outputs of the system.
1.1 Features
The MCT digital inputs can be configured as alarm inputs with adjustable delay timers, as control inputs for
controlling automatic program operation or for direct control of the system’s digital outputs. The digital outputs
can be used as direct outputs for controlling external equipment related to the application through software
switches, called events, or be programmed to act as system alarm or status outputs. All outputs have adjustable
delay times for on, off and cycle times.
The MCT can be operated in single set point or automatic program control mode. Program entry is made easy
through the use of copy, paste and delete menu selections. Programs can be copied to the external USB
memory stick and then imported to another MCT controller eliminating the need to enter duplicate ramp/soak
programs into multiple systems. When running in program mode, the operator can place the system into hold
and change any control parameter without modifying the original program giving the operator maximum
flexibility over the controlled process.
Data logging can be enabled manually or automatically during program operation. Data backup is provided via
a USB memory stick for plug and play transfer of files to any PC and through the included FTP back-up utility.
Data file analysis tools make looking at historical data a simple task. Any control variable saved to the data file
can be plotted on the historical data chart for any time frame within the data file’s total time range.
The built in Ethernet functionality includes a Web Server to provides access to all MCT data (view only), a VNC
interface for remote control and monitoring and an NTS clock, all available via a local Intranet connection (wired
or wireless), or the World Wide Web using a standard web browser.
System access is protected with a four-level security system (user rights based), including audit trail capability
that documents all user activity and ensures data integrity by digitally signing all data files and audit trails to
meet regulatory requirements.

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The MCT-CM controller includes the following features:
ACCESSIBILITY
•Touch screen, “Smart Device” user interface (UI) with
30,000-hour LED display
•Built in configuration software; no external software or
PC required
•Email, SMS, FTP, FileWeb, DataWeb, VNC and Web
functionality standard
•Remote View/Control using PC, Tablet or Smartphone.
•Modbus RTU RS232/485 serial and Modbus TCP user
communication interfaces for 3rd party software or
hardware access.
•National time server connectivity with daylight savings.
COMMAND BAR ICONS
NAVIGATION, HELP & HOME
The Master Command Bar located on the top of the
display provides easy & intuitive 1-touch access from
anywhere in the system to Navigation, Help and
configured Home view.
Home brings the user back to the system “Home” view.
The Home icon can be configured for the following
standard views:
•Loop view: includes PV & SP digital display, PV
min/max, PID % Output, manual (event) operation,
ramp/soak program access and more.
•Overview: all loops, monitors, program, alarm and
event status
•Chart view: (trend up to the last 24 hours from system
RAM) supporting 8 trends with up to 8 values per trend
•Alarm view or Alarm File
Help offers content sensitive text for every view / page
in one of 11 supported languages chosen by the user.
Navigation provides access to the configured menu
system, traditional drop down or icon.
SECURITY AND AUDIT TRAIL
•Supports up to 30 users over four user groups with
access to 50+ functions restricted by user group.
•Supports password aging and verification.
•Operator Audit Trail provides history for all user activity
that includes date,time, user nameand action; i.e. Loop
SP change from 55.2 to 103.5.
PROGRAM RAMP/SOAK
•Up to ten loops
•Start: via touch screen or Event input
•Program Name: 16-character naming convention
•Global Program Configuration:
- Guaranteed Soak & Ramp band
- Power Fail / Recovery: Hold, continue, restart,
resume or static mode.
•Program Segments: (maximum of 99)
•Guaranteed Soak & Ramp per step
•Events: up to 32 events per step
•Jump-To Step: configurable per step
•Programmable “wait for” step advance logic includes
digital inputs, loops and monitor points.
ALARMS
•Maximum of 30 alarms configurable to any loop/monitor
in the system.
•Alarm Types: Process, Deviation and Percent Output
low, high or both.
•Alarm Modes: Latching, Silent and Inhibit on startup.
•Alarms can be configured to activate a digital output
and/or defeat digital outputs when active.
DATA ACQUISITION
•Data log up to ten control loops (PV, SP and % out) and
up to 15 optionalmonitor points (upto 25 PV inputs total).
•File name: Free form 16 character appended by
time/date or the profile name if started with a profile.
•File Start/Stop: user on-demand, on system boot or
profile ramp-soak start/end.
•Data Log interval: configurable 2 seconds to 31 minutes.
•File Interval: configurable to set time in days (1 to 31) to
end and start a new file.
•ID#1 and ID#2 fields allow user to enter specific
information such as a batch and/or lot information that is
associated with the data file.
•Operator Comments/Events: Unlimited operator
comments/events linked to each file
•File Type: Data Log files are saved in .csv format.
•Digital Signatures: Automatic system as well as user
entered signatures.
•Historical Data Viewer: View datalog fi les on the display.
Chart is auto-scaled on an X & Y axis for time and units.
•Meets the requirements for:
- CFR21 Part 11
- AMS2750E
Configurable Digital IO
Digital Inputs (DI): CPU includes 8 inputs with optional
8 input card for maximum of 16 digital inputs.
•Digital inputs are configurable as a time delay (timers),
alarm inputs, program run/stop control, output disable
and more.
Digital Outputs (DO): CPU includes 8 outputs with
optional 8 or 16 output card for maximum of 24 outputs.
•Digital outputs are configurable as event outputs or
system control outputs and include on/off delay times
and cycle timers.
•Output “on” times and off/on cycles are tracked and can
be used to generate service alerts for hours of
operation.
Configurable Analog IO
•Remote Setpoint: Cards accept two 4-20mA or 2-10Vdc
inputs to be utilized as a set point value for a specified
loop control.
•Retransmission: Cards have one 4-20mA or 0-10VDC
signals configurable as PV, Setpoint or % Out values
from a specified loop control.
Maximum number of cards is 7: 14 remote set point
inputs and 7 retransmitted PV, SP or %Out values.

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2 Installation
All MCT components are pre-loaded with all operating software and firmware before leaving the factory so they
are ready to install when you receive them. Before beginning installation, completely read through this section
as well as the following section (3 Wiring) to gain an understanding of the entire installation process. Consider
the installation carefully. Plan the power, signal and control wiring before installing the MCT. Also consider the
cabinet space, hardware dimensions, environmental conditions and use good wiring practices to minimize
problems that may occur due to electrical interference.
2.1 Enclosure Guidelines
The MCT must be installed correctly for reliable operation. The MCT controller is designed for installation within
a suitable enclosure. Do not install the MCT outside of an enclosure. Care must be taken when locating
components to ensure that AC power wiring, contactors, starters, relays and other sources of electrical
interference are properly located to minimize their impact on the MCT control system.
Particular note should be taken to the position of variable speed drives and switching power supplies. Their
input and load cables should be screened and properly grounded to a central equipment grounding point to
prevent radiated emissions from affecting MCT operation.
2.1.1 Locating the MCT Touch Screen Interface
It is recommended that the unit be mounted within the front panel of a steel enclosure, through an appropriately
sized opening. Proper enclosure depth is required to ensure that there is adequate spacing between the rear
of the interface and the front of any high voltage devices mounted in the enclosure when the enclosure door is
closed. It is required that a minimum separation of 2” be maintained, so plan a depth to accommodate at least
4”(102mm) behind the front of the panel.
WARNING:
•To avoid potential electric shock and other hazards, all mounting and
wiring for the MCT must conform to the National Electric Code (NEC)
and other locally applicable codes.
•
Special expertise is required to install, wire, configure and operate the
MCT controller. Personnel without such expertise should not install,
wire or operate the MCT.
CAUTION:
•Prevent metal fragments and pieces of wire from dropping inside the
housing of any MCT component. If necessary, place a cover over the
components during installation and wiring. Ingress of such fragments
and chips may cause a fire hazard, damage or malfunction of the
device.
•
Do not touch the connector pins of the SD card or communication
connectors of the MCT touch screen interface to prevent electrostatic
discharge from damaging internal components.
•
Locate the MCT and all related control components away from AC
power/motor wiring and sources of direct heat output such as
transformers, heaters or large capacity resistors.

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Proper clearance must also be maintained above, below and on both sides of the interface to allow for heat
dissipation and to facilitate mounting. A minimum of 2” is recommended. Note that additional space may be
required below and to the right of the interface (looking from rear of unit) to accommodate the communications
wiring depending upon the type of communication cables used.
2.2 Environmental Considerations
Do not subject the MCT touch screen interface to operating temperatures below 0°C (32°F) or above 50°C
(122°F). The operating temperature for the Control Module is limited from 0°C (32°F) to 55°C (131°F). Minimum
and maximum relative humidity levels are limited between 10% and 90%, non-condensing. The MCT touch
screen interface is to be used indoors only. The unit should not be installed where fast temperature variations
may occur as this can cause condensation of water vapor on the device.
MCT components should not be exposed to excessive dust, dirt, salt, direct sunlight or shock and vibration. Do
not operate the MCT controller in an area where chemicals or flammable gases are present. Permitted storage
temperature extremes for the MCT control system are limited to -10°C (14°F) and 60°C (140°F).
2.3 Mounting Dimensions
The quantities of certain components vary depending upon the application and options ordered. Make sure
that you have all components required for your application prior to installation. The 4.3” touch screen interface
is supplied with four mounting brackets and the 7” touch screen interface is supplied with six.
All brackets must be installed and properly tightened to insure the IP65 protective rating. Failure to install all
mounting brackets may also affect touch screen operation. DO NOT over tighten the mounting brackets. The
brackets should be tightened just enough to fully compress the gasket so that the bezel is parallel with the
mounting surface. The maximum torque used should be applied evenly on all sides and not exceed 1N-m (8.9
in lb) to prevent the LCD panel from flexing.
Top view Bottom View
Mounting Clip Slot Mounting Clip Installed in Slot

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2.3.1 MCT 4.3” Touch Screen Interface
All dimensions are in mm. Tolerance +/- 1 mm.
Panel cutout: 123+1 x 99+1
DB9, Male Not Used LAN, Ethernet (RJ45) SD slot
DB25, Female USB port Power supply
NOTE: The MCT will not operate properly without the SD card installed into the SD card slot on the back of
the unit. The SD card has all software required, loaded onto the card for ‘Auto-Boot’operation. The
slot on the back of the interface is ‘keyed’so the card can only be installed in one direction. The card
is pre-installed for your convenience. If the card is removed, take care when inserting the SD card
and DO NOT force it into the slot. The card MUST be installed prior to application of power.

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2.3.2 MCT 7” Touch Screen Interface
All dimensions are in mm. Tolerance +/- 1 mm.
Panel cutout: 197+1 x 141+1
DB9, Male Not Used LAN, Ethernet (RJ45) SD slot
DB25, Female USB port Power supply
NOTE: The MCT will not operate properly without the SD card installed into the SD card slot on the back of
the unit. The SD card has all software required, loaded onto the card for ‘Auto-Boot’operation. The
slot on the back of the interface is ‘keyed’so the card can only be installed in one direction. The card
is pre-installed for your convenience. If the card is removed, take care when inserting the SD card
and DO NOT force it into the slot. The card MUST be installed prior to application of power.

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2.3.3 MCT Process Loop Controls
The MCT-CM requires one PID loop control for each process control loop required in the system. Refer to the
operating manual for the model loop control being used for dimensions, appropriate mounting and operating
conditions.
For applications requiring several loops of control, proper planning and arrangement of the process controls
prior to mounting is critical for optimum routing of the control wiring. For applications requiring frequent access
to the process controls, panel mounting provides direct access. For applications where operator access to the
controls is not required, or is desired to be kept at a minimum, the control can be mounted directly inside of an
enclosure. This also reduces wiring concerns by eliminating the need to run the sensor, communication and
control wiring for each control to and from an enclosure door.
2.3.4 MCT Process Monitor Modules
The monitor module as shown below, mounts directly onto an industry standard DIN rail. Field sensor wiring is
on the front of the module via a removable connector. The module power and RS485 communications wiring
is on a separate, removable connector located on the bottom side of the housing.
Allow at least 25mm (1”) in front of and below the module to accommodate the wiring. Ensure that enough
space is available above and below the module for adequate ventilation.

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2.3.5 MCT Control Module
The basic MCT control module consists of the main CPU (FC6A-D16R1CEE) and the dual RS232/485 serial
communication card (FC6A-SIF52) if used, which connects to the right side of the CPU.
NOTE: The US2000B communication module (see section 2.5 US2000B Communication Module Option)
may be used in place of the FC6A-SIF52 communication card.
If additional I/O modules are used in the application, they should also be connected to the CPU prior
to mounting on the DIN rail. See section 2.3.6 MCT Analog and Digital I/O Cards for dimensional
information on the optional analog and digital I/O cards.

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2.3.5.1 Installing the FC6A-SIF52 Dual RS232/485 Serial Communication Card
When the FC6A-SIF52 communications card is used, it must be installed as the first card to the right of the
CPU. It is recommended that the communications card and any additional analog or digital IO cards be installed
prior to mounting the control module to a DIN rail. If cards are installed after the CPU is mounted to the DIN
rail, there is a risk of possible damage.
The assembly of each additional card is the same, first peel off the expansion connector protection sticker on
the previous card, and then connect the additional card.

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2.3.5.2 Installing the Control Module in an Enclosure
The control module must be mounted horizontally on a vertical plane as shown below. All other mounting
directions are not permitted. Be sure to leave adequate spacing between the sides of the enclosure and/or
wiring duct and the control module for proper ventilation.

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2.3.6 MCT Analog and Digital I/O Cards
The MCT analog and digital I/O cards provide connections for additional digital inputs and outputs and analog
remote set point input and retransmit outputs. The I/O cards attach to the right side of the main CPU following
the FC6A-SIF52 dual RS232/485 serial communication card (if used).
IMPORTANT: Analog I/O cards must be installed prior to digital /IO cards. If digital I/O cards are installed
prior to analog I/O cards, the analog I/O will not function properly. When connecting additional
expansion cards to the CPU, if the FC6A-SIF52 dual RS232/485 communication card is used,
it must be installed first, followed by the analog I/O cards and finally, any digital I/O cards.
2.3.6.1 Analog I/O Card
Each MCT analog I/O card (FC6A-L03CN1) provides two 2-10VDC (4-20mA) inputs and one 0-10VDC (4-
20mA) output to the system.
2.3.6.2 Digital Input Card
The 24VDC digital input card (FC6A-N08B1) or 120VAC digital input card (FC6A-N08A11) provide eight
additional control inputs to the system.

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2.3.6.3 Digital Output Card
The relay output card (FC6A-R081) or 24VDVC sourcing digital output card (FC6A-T08P1) provide 8 additional
control outputs to the system.
The relay output card (FC6A-R161) or 24VDC sourcing digital output card (FC6A-T16P1) provide 16 additional
control outputs to the system.
2.3.7 Optional Communications Module for Barcode Reader and/or Remote Display
The MCT-CM provides the ability to connect a barcode reader to the system which can be used to automatically
select a ramp/soak program or be used to automatically add operator events (annotations) to a currently
operating data file. The MCT-CM also allows a secondary (remote) display to be added to the system. In order
to do either, an optional cartridge module is required.
This cartridge module (FC6A-HPH1) provides slots for two communications cartridges, an RS232 cartridge for
the barcode reader (FC6A-PC1) and an RS485 cartridge for the remote display (FC6A-PC3). The cartridge for
the barcode reader is inserted into the top slot while the cartridge for the remote display is inserted into the
bottom slot. The cartridge adapter is connected to the left side of the CPU. Like the expansion I/O cards, peel
the sticker off the expansion connector on the left side of the CPU and connect the cartridge module.

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