Fytech FY-9018 User manual

Owner’s Manual
FY-9018
The equipment is approved by following car manufacturers (China)

1、Safety Precautions Symbols
2、Symbols and Definitions
3、Accessories and Spare Parts List
4、Installation
1)、Sp ecifications
2)、D uty Cycle and Overhea ting
3)、Machine Installation
4)、Se lecting a Location
5)、Co nnecting Input Power
5、Operation
1)、Con trols
2)、Welding Gun and Adaptors
3)、Various Oper ations
a、Spo t Welding
b、Washer Welding
c、Tr iangle Washer Welding
d、Carbon Rod Heating
e、Wriggle For m Wire Welding
f、Quick puller
g、Cr ossbar Lifter
h、Cupules
6、Ma intenance
1、Ex ploded View
2、Tr oubleshooting
7、El ectrical Diagra m
8、Pac king List
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Contents

Safety Precautions Symbols
Pro t ect you r self an d o thers fr om injur y,
rea d a nd foll o w these p r ecauti ons befo re
ins t allat i on and op e ration .
Ex p lo d ing p art s c an in jur e .Al w ays w ear a f a ce
sh i el d a nd lo ng sl e eve s。
St ati c ca n d am ag e P C bo ard s
1、Pu t on gr ou nde d wr i st s tra p be f or e
ha ndi ng b oar ds o r p ar ts。
2、Us e pro pe r s ta ti c -p roo f ba g s an d box es t o
st ore，move or s hip P C bo ard s。
1、We ar ap pr o ve d fa c e sh iel d or s a fe ty go gg l es
wi th si de s hie ld s。
2、We ar pr op e r bo dy p r ot ect io n t o pr ote ct s k in。
Do n ot we ld i n the h ei g ht！
Read instructions.
1、Read owner's Ma nua l be f or e us i ng o r ser vi c in g
un it。
2、Use only manufacturer’s supplied replacement。
Fl yin g me t al c an in ju re ey es。
1) Wea r sa f et y gla ss es wi th s i de s hie ld s o r fa ce
sh iel d。
1、Ma gne ti c f ie lds c an a ffe ct p a ce mak er s .
Pa cem ak e r we ar e rs k eep a wa y .
2、We are rs s h ou ld c o ns ult t he i r do cto r be f or e
go ing n ea r pla sm a a rc c utt in g o pe rat io n s。
Ov e ru s e can c aus e o ver hea t in g
Al l ow c o oli ng pe r iod , fol l ow r a ted d uty c y cle
before starting to we ld ag a in.
El ect ri c sho ck c a n ki ll:
1、Do n ot to uc h liv e el e ct ric al p a rt s。
2、We ar dr y, hol e- f re e ins ul a ti ng gl ov e s an d
bo dy pr ot ect io n .
3、Do n ot wr ap e lec tr i ca l cab le a r ou nd yo ur
bo dy.
4、Gr oun d th e wor kp i ec e wit h a go o d el ect r-
ic al gr ou nd。
Ey e pro te cti on f o r we ldi ng :
Cu rre nt l eve l in a m pe rag e Mi n im um sh ad e
Nu mbe r
30-150A---------- - -- -- --- -- --- -- --- # 8
150-300A--------------------------- # 10
30 0-5 00 A-- -- ----------------------- #12
Nev er cut o n pres suri zed cy lind er.
Maintenance regularly！
Fa cto ry s afe ty！
Page.1
Fi re or e xp los io n h az ard .
Do n ot lo ca te un it o n ,o ver ,o r n ea r com bu s ti be
su rfa ce s.D o no t i ns tal l un i t ne ar fl am m ab les .
Re mov e al l fla mm a bl es of t he w e ld ing a re a .
Fa lli ng u nit c an c a us e inj ur y .
Th e hea t fr om th e wo r kp iec e ca n c au se se ri o us
bu rns。
Fu mes a nd g ase s ca n b e ha zar do u s
we ldi ng p rod uc e s fu mes a nd g a se s. Breathing
th ese f um es an d ga s es c an be h az a rd ous
to y our h ea lth .
If inside,ventilate the area.
Do n ot we ld i n a con fi n ed s pac e on l y if i t
is w ell v en til at e d.
Pr ote ct y o ur se l f Warn others

Definitions
Symbols and Definitions
U1
U0
U2
I2
s1
HZ
A
V
Rated w e l d i n g
current
Prima r y v o l t a g e
Rated n o l o a d
volta g e ( A a v e r age)
Conve n t i o n a l
load vo l t a g e
Power rating,
product o f vo lta ge
and current(KVA)
Her tz
Amperes
Volts
IP
X
I1max
I1eff
~
1
Rated m a x i m u m
suppl y c u r r e n t
Maximum effective
supply current
Degree of protection
Singl e p h a s e
Duty cycle
Direct current
Constant crrent
Temperature
V
S
I
O
Su ita bl e f or s om e
ha zar do u s lo ca t io ns
Volta g e i n p u t
Lo w air p re ssu re
li ght
On
Off
Protective earth
(Ground)
Input
＋－
%
Adjust air/gas
pressure
Percent
Increase
Line co n n e c t i o n
Loose s h i e l d c u p
Autom a t i c
Manua l
Page.2
Do n ot do t hi s

Accessories And Spare parts
Accessories and Spare Parts List:
Remark:
1)、Op t ional o r ders for a bove acc essori es and com ponent s a re
ava i lable .
2)、Mo d el and pa r ts numbe r requir ed when or dering p arts fro m
you r l ocal di s tribu t or.
Page.3
Description
matic cupule
-
( )
raction pin (long)
-
-
Trolley
Professional spot welder
Polishing machine
Tool box
Car body repair kit
Quick puller
Pneu
Small pneumatic cupule
Manual cupule
Wrench for welding gun
Multi hook claw
Wavy wire
OT washer
10mm Washer
12mm Washer
Stud 0.6mm
Triangle washer
Carbon rod
Wavy wire electrode tip flat
OT washer connector
Washer connector
Stud connector
Triangle washer connector
Carbon rod connector
Spot weld electrode tip
Air hose connector
Hook
Pulling hammer with hook
Dent pulling spot hammer
“T” pothook (long)
“T” pothook (short)
Crow bar
1250mm Crossbar lifter with 4 stands
850mm Crossbar lifter with 4 stands
750mm Crossbar lifter with 2 stands
Hooker for crossbar lifter
6-hook claw for crossbar lifter
4-hook claw for crossbar lifter
T
Traction pin (short)
4-hook chained claw for crossbar lifter
Water proof socket
Earth clamp
Common caster
Caster with brake
Wheel screw
Dent repair glue pulling kit With O type washer 20pcs
Hot air gun
Glue gun
Glue stick
Portable multi-hook puller
No.
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Remarks

10KW
Electronic timer,continuity
0-9 9ms
Inf init y
1.0+1.2(mm)
100 0*52 00*1 560( mm)
Thr ee pha se 380 V 50/6 0HZ
1V-12V
5800A
180kg
Kr ipt ol h eat in g A C6 V-1 0V w a sh er we ld i ng A C1V -1 2V do ub l e- sid e we l di ng AC1V-13V
57A
1、specifications
Output voltage
Input power
Max i. nput current
Operation way
Time regu lati on sys tem
Operation place
Vacuum cupu le device
Dimension
Instant max.current
One side welding thickness
Installation
Input voltage
Page.4

2、Duty Cycle and Overheating
Duty cycle is percentage of 10 minutes that unit can weld at
rated load without overheating.
If unit overheat,output stops ,and cooling fan runs .Wait fif-
teen minutes for unit to cool.Reduce amperage or duty cycle be-
fore welding.
Page.5
Overheating Sto p work ing Wai t fift een mi nute s
for u nit to c ool
Red uce am pera ge or
reduce duty cycle
Wel d a gain
0
15
A

3、Machine Installation
1)Open the package and find out the owner's manual。
2)Check the supplied accessories according to packing
list that attached to this manual.
3)Properly install this equipment as following diagram.Inspect
the unit for any problems.If so,contact your local distributor
or service agency.To locate a distributor or service agency.
Page.6
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9
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11
1 2
12

Page.7
4、Selecting a Location
1)Select a correct location to place the unit.
2)Determine input power cord length according to its actual
operation requirement .Make sure that the supply cable is at
2
least 6mm in diameter
3)Do not move or operate unit where it could tip.
4)Use cart or unit handle to move unit .Do not pull the cords
to move unit.

5、Connecting Input Power
2
1、Inp ut pow er cor d（not le ss tha n 6mm
cop per co rd）.
2、Ove r-cu rren t prot ecti on.
3、Dis conn ect de vice l ine te rmin als.
4、Gro und wi re L1/ L2 inp ut con duct ors.
Ins tall atio n must m eet al l Nati onal a nd
Local Codes---hav e o nly q u ali f ied p e rso n s
mak e this i nsta llat ion.
Dis conn ect an d lock out/ tago unt in put po wer
bef ore co nnec ting i nput c ondu ctor s from
unit.
Sel ect ty pe and s ize of o ver- curr ent
protection.
Clo se and s ecur e door o n disc onne ct dev ice .
Remove lockout/tagout device,and place
swi tch in t he "on" position.
Page.8
4
3
1
2
L1
L2
1

Operation
1、Controls
Page.9
1. Power indicator
2. Error indicator
3. Overheat indicator
4. Gun trigger indicator
5. Spot welding time display
6. Power percentage display
7/8. Spot welding time adjustment
9/10. Power percentage adjustment
1
2
3
4
5 6
7
8
9
10
11
12

2、Welding Gun and Adaptors
Page.10
1
2
Single-Sided applications
5、Tighten up the holder
4、Installed the
fixed shank
2、Put negative wire
into the welded washers
1、 Weld 2 washers on metal
workpiece ,as close to
welding area as possible.
3、Located the holder
on the welded washers
1、Electrode holder
2、Trigger
Car bo Rod S hrin king
Washer Welding
Stud Welding
Sin gle- side d Weld ing
Wav e form W ire We ldin g
Pul ling S pot Ha mmer
Connection of negative wire
OT Wa sher W eldi ng

3、Operation
Con nect s pot we ldin g
electrode tip wi th wel ding
gun a nd tig hten .
App roxi mate ly a 90°angle
to th e work epie ce sur face .
Put on pressure a nd pre ss tri gger .
F008+F020
Set c orre ct amp erag e.
Set correct time.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . If not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the unit .
Page.11
%
a、spot welding
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Con nect w ashe r adap tor with
wel ding g un and t ight en,
Install washer.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . if not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the u nit.
F017+F011+F020
b、Washer Welding
Set c orre ct tim e.
Set c orre ct amp erag e.
3、Operation
Page.12
%
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.
App roxi mate ly a 90° angl e to the
dent.Put o n pres sure a nd pre ss
trigger.
Rem ove we ldin g gun.H ook th e
was her wi th pul l hamm er.Slide
the hammer to opposite direction
to pu ll out t he den t .

Con nect t rian gel wa sher
pul l hamm er wit h weld ing gu n.
App roxi mate ly a 90° a ngle t o
the d ent, put on p ress ure
and p ress t rigg er.
Sli de the h amme r to opp osit e
direction to pul l the de nt out .
F003+F020
c、Triangle Washer Welding
Set c orre ct tim e.
Set c orre ct amp erag e.
3、Operation
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s
3.Tri angl e washer welding can r epla ce washer welding.It can pull out the dent directly
aft er wel ded.
4、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . If not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the u nit.
Page.13
%
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Con nect c arbo n rod an d
carbon rod ad apto r with
welding gun.
Carbon rod turning in
clockwise to heat up
the stretched panel
F00 7+F0 09+F 020
D、Carbon rod Heating
3、Operation
Set c orre ct amp erag e.
Set c orre ct tim e.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . If not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the u nit..
Page.14
%
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.
Coo l the su rfac e with a w et
rag o r comp ress ed air .

Con nect w rigg le wir e electrode
tip w ith we ldin g gun.
Connect claw to slide hammer.
Hook the wriggle wire with slide
hammer and pull out the dent
Set a wriggle wire up righ t
on the dent.Approximately
a 90°angleto wringgle form
wire.Put on pressure and
press trigger.
F006+F010+020
e、
3、Operation
Set c orre ct amp erag e.
Set correct time.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle b ody) dama ge .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . If not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the u nit.
Wriggle Form Wire Welding
Page.15
%
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Squeeze the lever to
pull the panel
f、Quick Puller
%
Connect quick puller to
welding gun
Touch the dent area by
the electrode of quick puller.
Put on pressure and press trigger
3、Operation
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.
Set c orre ct amp erag e.
Set correct time.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle b ody) dama ge .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . If not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the u nit.
Page.16

Select a suitable puller. Put the
puller in fixed position,Hook up
OT washers with the claw of puller,
Adjust the nut of puller.Squeeze
the lever to pull out large dent
area with full control
g、Crossbar Lifter
%
Connect OT washer ada p ter
with welding gun and tighter u p
Put an OT washer into adapter
Approximately a 90°angle to
the dent area.Put o n pressure
and press trigger
3、Operation
Connect negative outside wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.
Set c orre ct amp erag e.
Set correct time.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle b ody) dama ge .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、According to actual conditions to sel ect a suitable puller for repa irin g
4、The nut of the puller is t o adjust the up and down moving range o f the main axle
5、Con tinu ing an othe r oper atio n is ava ilab le aft er thi s proc edur e fini shed . If not , plea se
shu t off th e main p ower s uppl y and sw itch o ff the u nit.
Page.17

h、Cupules
3、Operation
Page.18
Manual operating cupule:
1、Connect manual operating cupule with
pull hammer.
2、Pul l the dent ar ea out gently
Manual operating cupule:
1、Connect manual cupule with
pull hammer.
2、Push manual cupule in to lock
the cupule on the dent.
3、Slide the hammer to opposite direction
to pull the dent out.
Pneumatic vacuum cupule:
1、Connect gas/air supply with the adaptor
of cupule.
2、Open the valve ,sticking cupule to the
dent.
3、Slide the hammer to opposite direction
pull the dent out.
4、Cupule falls off when close the valve.