Fytech FY-13000 User manual

Owner’s Manual
FY-13000
The equipment is approved by a number of car manufacturers (China)

1、Safety Precautions Symbols
2、Symbols and Definitions
3、Accessories and Spare Parts List
4、Installation
1)、Sp ecifications
2)、D uty Cycle and Overhea ting
3)、Machine Installation
4)、Se lecting a Location
5)、Co nnecting Input Power
5、Operation
1)、Con trols
2)、Con necting and Settin g Gas/Air Supply
3)、Wel ding Gun and Adaptors
4)、Var ious Operations
a、Spo t Welding
b、Washer Welding
c、Tr iangle Washer Welding
d、Carbon rod Heati ng
e、Quick Pull
f、Wav e Form Wire Welding
g、Cupules
5)、Operation of C-type Two-sided Spot Gun
a、
b、
c、Switching to extension arms (optional)
d、Electrode Alignment
e、The problem in operation of spot welding
f、Sequence of weld nugget
g、Double-side Welding
6、Ma intenance
1、Ex ploded View
2、Tr oubleshooting
7、El ectrical Diagra m
8、Pac king List
C-typeTwo-sided Spot Gun Component Diagram
Using the C-type Two-sided spot gun
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Contents
24
25
26 -27
19
20
21
22
23

Page.1
Safety Precautions Symbols
Pro t ect you r self and o thers fr om injur y,
rea d a nd foll o w these pr ecauti ons befo re
ins t allat i on and op e ration .
Ex p lo d ing p art s c an in jur e .Al w ays w ear a f a ce
sh i el d a nd lo ng sl e eve s。
St ati c ca n dam ag e P C bo ard s
1、Pu t on gr ou nde d wr i st s tra p be f or e
ha ndi ng b oar ds o r p ar ts。
2、Us e pro pe r sta ti c -p roo f ba g s an d box es t o
st ore，move or s hip P C bo ard s。
1、We ar ap pr ove d fa c e sh iel d or s a fe ty go gg l es
wi th si de s hie ld s。
2、We ar pr op er bo dy p r ot ect io n t o pr ote ct s k in。
Do n ot we ld i n the h ei g ht！
Read instructions.
1、Read owner's Ma nua l be for e us i ng o r ser vi c in g
un it。
2、Use only manufacturer’s supplied replacement。
Fl yin g me tal c an i n ju re ey es。
1) Wea r sa fet y gl a ss es wi th s i de s hie ld s o r fa ce
sh iel d。
1、Ma gne ti c fie ld s c an a ffe ct p a ce mak er s .
Pa cem ak er we ar e rs k eep a wa y .
2、We are rs s hou ld c o ns ult t he i r do cto r be f or e
go ing n ea r pla sm a a rc c utt in g o pe rat io n s。
Ov e ru s e can c aus e o ver hea t in g
Al l ow c o oli ng pe r iod , fol l ow r a ted d uty c y cle
before starting to we ld ag a in.
El ect ri c sho ck c a n ki ll:
1、Do n ot to uc h liv e el e ct ric al p a rt s。
2、We ar dr y, hol e- f re e ins ul a ti ng gl ov e s an d
bo dy pr ot ect io n .
3、Do n ot wr ap e lec tr i ca l cab le a r ou nd yo ur
bo dy.
4、Gr oun d th e wor kp i ec e wit h a go o d el ect r-
ic al gr ou nd。
Ey e pro te cti on f o r we ldi ng :
Cu rre nt l eve l in a m pe rag e Mi n im um sh ad e
Nu mbe r
30-150A---------- - -- -- --- -- --- -- --- # 8
150-300A--------------------------- # 10
30 0-5 00 A-- -- ----------------------- #12
Nev er cut o n pres suri zed cy lind er.
Maintenance regularly！
Fa cto ry s afe ty！
Fi re or e xp los io n h az ard .
Do n ot lo ca te un it o n ,o ver ,o r n ea r com bu s ti be
su rfa ce s.D o no t i ns tal l un i t ne ar fl am m ab les .
Re mov e al l fla mm a bl es of t he w e ld ing a re a .
Fa lli ng u nit c an c a us e inj ur y .
Th e hea t fr om th e wo r kp iec e ca n c au se se ri o us
bu rns。
Fu mes a nd g ase s ca n b e ha zar do u s
we ldi ng p rod uc e s fu mes a nd g a se s. Breathing
th ese f um es an d ga s es c an be h az a rd ous
to y our h ea lth .
If inside,ventilate the area.
Do n ot we ld i n a con fi n ed s pac e on l y if i t
is w ell v en til at e d.
Pr ote ct y our se l f Warn others

Definitions
Symbols and Definitions
U1
U0
U2
I2
s1
HZ
A
V
Rated w e l d i n g
current
Prima r y v o l t a g e
Rated n o l o a d
volta g e ( A a v e r age)
Conve n t i o n a l
load vo l t a g e
Power rating,
product o f vo lta ge
and current(KVA)
Her tz
Amperes
Volts
IP
X
I1max
I1eff
~
1
Rated m a x i m u m
suppl y c u r r e n t
Maximum effective
supply current
Degree of protection
Singl e p h a s e
Duty cycle
Direct current
Constant current
Temperature
V
S
I
O
Su ita bl e for s om e
ha zar do u s lo ca t io ns
Volta g e i n p u t
Lo w air p re ssu re
li ght
On
Off
Protective earth
(Ground)
Input
＋－
%
Adjust air/gas
pressure
Percent
Increase
Line co n n e c t i o n
Loose s h i e l d c u p
Autom a t i c
Manua l
Page.2
Do not d o this

Accessories And Spare parts
Accessories and Spare Parts List:
Waveform electrode tip
NO.F010
NO.F013
Control transformer
NO.F025
Pn eu m at ic v acu um c up u le
NO .F 0 01
Hook puller
NO.F004
Kriptol
NO.F007
St ud
NO.F016
Ma nua l cu pul e
NO.F019
Back wheel
NO.F022
Spot welding electrode
tip NO.F008
Washer adaptor
NO .F0 11
Fr ont p ar t of ho ok p u ll er
NO.F014
Washer
NO.F017
Welding gun
NO.F020
Pull hammer
NO.F002
Ho ok
NO.F005
Vertical spot welding
pull hammer NO.F003
Waveform wire
NO.F006
Kriptol adaptor
NO.F009
Electrode holder
NO.F012
Triangle wasler
NO.F015
Ground wire clamp
NO.F018
Front wheel
NO.F021
Circuit board
NO.F028
Remark:
1)、Optional orders for above accessories and components are
available.
2)、Model and parts number required when ordering parts from your
local distributor.
Page.3
Trianger washer adaptor

45K W
Electronic timer,continuity
0-9 9ms
Inf init y
1.0+1.5(mm)
2.5+2.5(mm)
850*600*1030(mm)
Sin gle ph ase 38 0V 50/ 60HZ
130 00A
2-6kg
180kg
138kg
Kri ptol he ati ng AC 6V- 10V was her w eld ing A C1V -1 2V do ubl e-s ide w eldin g AC1 V-1 3V
60A
1、specifications
Output voltage
Input power
Input curr ent
Operation way
Time regu lati on sys tem
Operation place
Vacuum cupu le device
Dimension
Instant max.current
One side welding thickness
Doubl e -side welding thickness
Inp ut gas /air p ress ure
Weight
Installation
Input voltage
Page.4
0.03-0.08
0.05-0.15
0.05-0.10
0.20-0.50
0.50-0.70
FFF
FFF
0.03-0.03
FFF
0.45-0.90
53%-80%
55%-78%
55%-85%
100%
60%-85%
25%-50%
35%-75%
43%-50%
60%-85%
60%-100%
1.02-4.08
1.31-5.6
1.32-4.06
2.13-6.36
1.42-5.15
1.59-3.18
2.18-4.78
1.2-1.92
3.84-5.48
8.0-14.26
Triangle washer welding
Washer welding
Stud welding
Singel-sided spot welding
Sheet metal flattening
Carbon rod heating
Carbon rod seam welding
Waveform wire welding
Sheet metal cutting
Two-sided spot welding
Imag e Description Time(s) W el ding pow e r Po w er c ons um pti on
(K W/H RS )

2、Duty Cycle and Overheating
Duty cycle is percentage of 10 minutes that unit can weld at
rated load without overheating.
If unit overheat,output stops ,and cooling fan runs .Wait fif-
teen minutes for unit to cool.Reduce amperage or duty cycle be-
fore welding.
Page.5
Overheating Sto p work ing Wai t fift een mi nute s
for u nit to c ool
Red uce am pera ge or
reduce duty cycle
Wel d a gain
0
15
A

3、Machine Installation
1)open the package and find out the owner's manual。
2)Check the supplied accessories according to packing list
that attached to this manual.
3)Properly install this equipment as following diagram.Inspect
the unit for any problems.If so, contact your local distributor
or service agency.To locate a distributor or service agency.
Page.6

4、Selecting a Location
1)Select a correct location to place the unit.
2)Determine input power cord length according to its actual
operation requirement .Make sure that the supply cable is at
2
least 6mm indiameter
3)Do not move or operate unit where it could tip.
4)Use cart or unit handle to move unit .Do not pull the cords
to move unit.
Page.7

5、Connecting Input Power
2
1、Inp ut pow er cor d（not le ss tha n 6mm
cop per co rd）.
2、Ove r-cu rren t prot ecti on.
3、Dis conn ect de vice l ine te rmin als.
4、Gro und wi re L1/ L2 inp ut con duct ors.
Ins tall atio n must m eet al l Nati onal a nd
Local Codes---hav e o nly q u ali f ied p e rso n s
mak e this i nsta llat ion.
Dis conn ect an d lock out/ tago unt in put po wer
bef ore co nnec ting i nput c ondu ctor s from
unit.
Sel ect ty pe and s ize of o ver- curr ent
protection.
Clo se and s ecur e door o n disc onne ct dev ice .
Remove lockout/tagout device,and place
swi tch in t he "on" position.
4
1
1
2
L1
L2
3
Page.8
The power supply must have a ground connection.
The welder must also be connected to circuit breaker.
The power supply must have a ground connection.
The welder must also be connected to circuit breaker.
The machine must be grounded(earthed) properly
to prevent accidental electrical shock.
If you need to open the machine case(after work
every day,make sure to turn off the external
power source and turn off the power switch on
the machine.

Operation
1、Controls
Pag e .9
1.LCD Display
2.Power Adjustment
3.Time Adjustment
4.5.Right/Left
6.7.Up/Down
8.Enter/Return
9.Pneumatic Pressure Gauge
10.Pneumatic Regulator
11.Power switch
12.Negative outside wire
13.C-gun output cable
14.single-side gun output cable
11 14
12
7
468 5 9
1
310
2
13

2、Connecting and Setting Gas/Air Supply
1、Pre ssur e adju stme nt kno b
2、Gas/air f ilte r inle t open ing
1、Connect to gas/air filter inlet with gas/air supply hose.
2、Pull and t urn pressure adjustment knob .
3、Adjust gas/air pressure control in front panel (see page 9 NO.3).
4、Set pressure to 6-10kg (see page 9 No.2).
5、Push gas/air pressure control in to lock setting (see page 9 No.3).
Page.10
IN
警 告
!
1
2

1
2
Single-Sided applications
3、Welding Gun and Adaptors
1、Electrode holder
2、Trigger
Page.11
Car bo Rod S hrin king
OT Wa sher W eldi ng
Was her We ldin g
Stud Welding
Sin gle- side d Weld ing
Wav e form W ire We ldin g
Pul ling S pot Ha mmer
5、Tighten up the holder
4、Insert the
fixed shank
2、Put ground plate
into the welded washers
1、 Weld 2 washers on metal
workpiece ,as close to
welding area as possible.
3、Located the holder
on the welded washers
Connection of ground plate
A ground plate must be connected to the panel to be welded for it to work

4、Operation
Con nect s pot we ldin g
electrode tip wi th wel ding
gun a nd tig hten .
App roxi mate ly a 90°an gle
to th e work epie ce sur face .
Put o n pres sure a nd pre ss tri gger .
F008+F020
a、spot welding
Set c orre ct amp erag e.
Set correct time.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is app lica ble af ter th ese pr oced ures f inis hed .I f not, p leas e
shu t off th e main p ower s uppl y and sw itch o ff the unit.
Page.12
Connect ground plate wire
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Con nect w ashe r adap tor with
wel ding g un and t ight en,
Install washer.
App roxi mate ly a 90° angl e to the
dent.Put o n pres sure a nd pre ss
trigger.
Remove welding gun.H ook t h e was h er wi t h
pull hammer.Slid e t he ha m mer t o o ppo s ite
dir ecti on to pu ll out t he den t .
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is app lica ble af ter th ese pr oced ures f inis hed .i f not, p leas e
shu t off th e main p ower s uppl y and sw itch o ff the u nit .
F017+F011+F020
b、Washer Welding
Set c orre ct tim e.
Set c orre ct amp erag e.
4、Operation
Page.13
Connect ground plate
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Con nect t rian gel wa sher
pul l hamm er wit h weld ing gu n.
Ap pr ox i ma te ly a 9 0° a ng le t o th e
de nt , pu t o n pr es su re a n d pr es s
trigger.
Sli de the h amme r to opp osit e
dir ecti on to pu ll the d ent.
F003+F020
c、Triangle Washer Welding
Set c orre ct tim e.
Set c orre ct amp erag e.
4、Operation
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s
3.Tri angl e washer welding can r epla ce washer welding.It can draw out the concavity d ire c tly
after welded.
4、Con tinu ing an othe r oper atio n is app lica ble af ter th ese pr oced ures f inis hed .I f not, p leas e
shu t off th e main p ower s uppl y and sw itch o ff the u nit .
Page.14
Connect ground plate
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Con nect c arbo n rod an d
car bon ro d adap tor wi th
welding gun.
Tur n the ca rbon r od clo ckwi se to
hea t up the e ntir e conv exit y surf ace.
Coo l the su rfac e with a w et
rag o r comp ress ed air .
F00 7+F0 09+F 020
d、 carbon rod
4、Operation
Set c orre ct amp erag e.
Set c orre ct tim e.
Remark:
1、Set ting a mper age to o high o r time t oo lon g can ca use wo rkpi ece su rfac e (veh icle body)damage .
Ple ase we ld oth er wor kpie ces fo r prac tice b efor e actu al ope rati ons.
2、Set ting c orre ct amp erag e and ti me acc ordi ng to th e work piec e thic knes s.
3、Con tinu ing an othe r oper atio n is app lica ble af ter th ese pr oced ures f inis hed .I f not, p leas e
shu t off th e main p ower s uppl y and sw itch o ff the u nit.
Page.15
Connect ground plate
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Squeeze the lever to
pull the panel
e、Quick Puller
%
Connect quick puller to
welding gun
Touch the dent area by
the electrode of quick puller.
Put on pressure and press trigger
Connect ground plate
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.
Se t co rr ect amper ag e.
Se t co rr ect time.
Remark:
1、Setting amperage too high or time too long can cause workpiece surface
(vehicle body)damage .Please weld other workpieces for practice before
actual operations.
2、Setting correct amperage and time according to the workpiece thickness.
3、Continuing another operation is available after this procedure finished .
If not ,please shut off the main power supply and switch off the unit.
Page.16
4、Operation

Connect wave form
wire electrode tip
with welding gun.
Connect hook puller with pull hammer.
Hook wave form wire and slide the
hammer to pull out the dent.
Place a wave form wire horizontally
on the dent.Approximately a 90°angle
to wave form wire.Put o n pressure and
press trigger.
F006+F010+020
f、
4、Operation
Se t co rr ect amper ag e.
Se t co rr ect time.
Remark:
1、Setting amperage too high or time too long can cause workpiece surface
(vehicle body)damage .Please weld other workpieces for practice before
actual operations.
2、Setting correct amperage and time according to the workpiece thickness.
3、Continuing another operation is applicable after these procedures finished .
If not ,please shut off the main power supply and switch of f the unit.
Wave Form Wire Welding
Page.17
Connect ground plate
to a clean,paint-free location
on metal workpiece,as close to
welding area as possible.

Manual operating cupule:
1、Connect manual cupule with
pull hammer.
2、Push manual cupule in to lock
the cupule on the dent.
3、Slide the hammer to opposite direction
to pull the dent out.
Pneumatic vacuum cupule:
1、Connect gas/air supply with the adaptor
of cupule.
2、Open the valve ,sticking cupule to the
dent.
3、Slide the hammer to opposite direction
pull the dent out.
4、Cupule falls off when close the valve.
g、Cupules
4、Operation
Page.18