GE D20MX User manual

GE
Digital Energy
General
D20MX
Processor
Hardware User’s Manual
994-0140
Version 1.00 Revision 2

GE Digital Energy
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D20MX HARDWARE USER’S MANUAL GENERAL 3
D20MX Processor
Table of contents
ABOUT THIS
DOCUMENT
Purpose ............................................................................................................................7
Intended audience ........................................................................................................7
Additional documentation ...........................................................................................7
How to use this manual ................................................................................................8
Document conventions .................................................................................................8
Safety words and definitions........................................................................................9
PRODUCT SUPPORT Search technical support ...........................................................................................11
Contact customer support ........................................................................................11
Product returns.............................................................................................................12
Upgrade your D20MX processor firmware ..............................................................12
BEFORE YOU START Safety precautions ......................................................................................................13
Warning symbols .........................................................................................................................................14
Regulatory compliance information ........................................................................14
CE Mark compliance ....................................................................................................................................14
Export control classification number................................................................................................... 15
Product overview..........................................................................................................15
Product design................................................................................................................................................ 15
D20MX Processor ......................................................................................................................................... 15
Security ..............................................................................................................................................................16
D20MX applications ....................................................................................................................................16
Firmware/FPGA versions ........................................................................................................................... 17
D20 chassis ...................................................................................................................................................... 18
Power supply...................................................................................................................................................20
Modems ............................................................................................................................................................. 21
Peripherals........................................................................................................................................................22
Ordering guide..............................................................................................................23
D20MX upgrade kits.....................................................................................................24
Product specifications ................................................................................................25
Storage recommendations.........................................................................................27
Storage conditions ......................................................................................................................................27

4 GENERAL D20MX HARDWARE USER’S MANUAL
TABLE OF CONTENTS
INSTALLING THE
D20MX
D20 chassis layouts .....................................................................................................29
Installation steps..........................................................................................................31
Retrofitting the D20MX in an existing D20 ..............................................................33
Required tools and materials.....................................................................................35
Grounding the D20MX .................................................................................................36
Unpacking the D20MX .................................................................................................36
Package contents ..........................................................................................................................................36
Connecting the power supply ....................................................................................37
CONNECTING TO
DEVICES AND
NETWORKS
Cabling overview ..........................................................................................................39
D20MX front panel connectors ...............................................................................................................39
General cabling requirements.................................................................................................................40
Serial ...............................................................................................................................41
D.20 Link.........................................................................................................................41
Twisted-pair Ethernet (for 526-3001 only)...............................................................42
Fiber optic Ethernet (for 526-3003 and 526-3005LF only).....................................43
LAN redundancy ...........................................................................................................44
IP addresses ..................................................................................................................44
RS-232.............................................................................................................................47
D20 system redundancy .............................................................................................47
Failover sequence..........................................................................................................................................49
Required components .................................................................................................................................49
RS-232 switch panel operation ...............................................................................................................50
Redundancy wiring diagrams..................................................................................................................50
POWERING-UP AND
TESTING
Required for testing .....................................................................................................53
Accessing WESMAINT II+ using a terminal.........................................................................................54
Terminal Emulation.......................................................................................................................................54
SHELL...................................................................................................................................................................54
Power up and test steps..............................................................................................54
Set up a PC to act as a WESMAINTII+ terminal.......................................................55
Power up the D20MX....................................................................................................55
Automatic on-line start-up test.................................................................................55
Code and configuration files ....................................................................................................................56
Further testing.................................................................................................................................................56
Test for redundancy.....................................................................................................56
Check that fail-over is functioning correctly...........................................................57
Check that switch-over is functioning correctly ....................................................57
Verify either hardware or software switch-over ....................................................58
CONFIGURING THE
SOFTWARE
Introduction to the D20MX software ........................................................................59
D20MX user accounts .................................................................................................59
Default user ......................................................................................................................................................60
Recovery mode users ..................................................................................................................................60
Download image files to the D20MX.........................................................................61
When to download........................................................................................................................................61
Prerequisites for image download.........................................................................................................61
Download software over a serial connection...................................................................................62
Download software over a network connection ............................................................................64

TABLE OF CONTENTS
D20MX HARDWARE USER’S MANUAL GENERAL 5
SGConfig firmware options ........................................................................................65
Update to the SAN0001 firmware option.................................................................66
Transfer D20/D200 configurations to the D20MX .................................................68
Transferring a D20 configuration to the D20MX ............................................................................ 69
Transferring a D200 configuration to the D20MX.......................................................................... 74
Updating D20/D200 configurations to use the D20MX firmware definition with
ConfigPro.............................................................................................................75
Updating a D20 configuration to use the D20MX firmware definition with ConfigPro 76
Updating a D200 configuration to use the D20MX firmware definition with ConfigPro ..
78
USING THE D20MX Front panel LEDs ..........................................................................................................81
Operational status LEDs............................................................................................................................. 81
LAN port status LEDs ...................................................................................................................................82
Fiber optic port status LEDs .....................................................................................................................82
SERVICING THE
D20MX
Performing periodic inspection ................................................................................83
Removing the D20MX processor module ................................................................83
DEFAULT ROLE-
BASED ACCESS
CONTROL MODEL
Configured roles in the D20MX ..................................................................................85
STANDARDS &
PROTECTION
Compliance standards ................................................................................................91
LIST OF ACRONYMS Acronym Definitions ....................................................................................................95
Modification Record .................................................................................................................................. 103

6 GENERAL D20MX HARDWARE USER’S MANUAL
TABLE OF CONTENTS

D20MX HARDWARE USER’S MANUAL GENERAL 7
D20MX Processor
About this Document
About this Document
Purpose
This manual provides information about installing, setting up, using and maintaining your
D20MXTM Processor. This manual does not provide any procedures for configuring the
software of the D20MX.
Intended audience
This manual is intended for use by field technicians and maintenance personnel who are
responsible for the installation, wiring and maintenance of SCADA equipment. This manual
assumes that the user is experienced in:
• Electrical utility applications
• Electrical wiring and safety procedures
• Related other manufacturers’ products, such as protective relays and
communications equipment
Additional documentation
For further information about the D20MX, refer to the following documents.
•SGConfig Online Help
• D20/D200 Installation and Operation Guide, 994-0078
• Application Configuration Guides and User Guides (available on the D20MX
Documentation CD)

8 GENERAL D20MX HARDWARE USER’S MANUAL
ABOUT THIS DOCUMENT
How to use this manual
This manual describes how to install the D20MX and get it up and running for the first time.
Procedures are provided for all component options available for the D20MX. The
components included in your D20MX depend on what was ordered for your substation
application.
The software-related procedures in this manual are based on using a computer running
Windows®XP. Some steps and dialog boxes may vary slightly if you are using another
version of Windows.
Document conventions
The following typographic conventions are used throughout this manual:
Bold face is used for:
• Names of software program menus, editors, and dialog boxes; also for the names of
menu commands, keyboard keys, icons and desktop shortcuts, and buttons and fields
in editors and dialog boxes
• Names of hardware components
• User input that must be typed exactly
Italic face is used for:
•Emphasis
• Cross-references to sections, figures and tables within this manual and for titles of
other documents
• File and directory names; examples of directory paths are generally given in the
Windows format
• Placeholders for user input that is specific to the user. May also include angle brackets
around the placeholder if the placeholder is already in italic text. For example,
c:\<product>\product.def
• References to a parameter or field value shown

ABOUT THIS DOCUMENT
D20MX HARDWARE USER’S MANUAL GENERAL 9
Safety words and definitions
Before attempting to install or use the device, review all safety indicators in this document
to help prevent injury, equipment damage or downtime.
The following safety and equipment symbols are used in this document:
Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Indicates practices that are not related to personal injury.

10 GENERAL D20MX HARDWARE USER’S MANUAL
ABOUT THIS DOCUMENT

D20MX HARDWARE USER’S MANUAL GENERAL 11
D20MX Processor
Product Support
Product Support
If you need help with any aspect of your GE Digital Energy product, you have a few options.
Search technical support
The GE Digital Energy Web site provides fast access to technical information, such as
manuals, release notes and knowledge base topics at:
http://www.gedigitalenergy.com
Contact customer support
The GE Digital Energy Customer Service Center is open 24 hours a day, seven days a week
for you to talk directly to a GE representative.
In the U.S. and Canada, call toll-free: 1 800-547-8629
International customers, please call: + 1 905-927-7070
Or e-mail to ge4ser[email protected]
Have the following information ready to give to Customer Service:
• Ship to address (the address that the product is to be returned to)
• Bill to address (the address that the invoice is to be sent to)
•Contactname
• Contact phone number
• Contact fax number
• Contact e-mail address
• Product number / serial number
• Description of problem
The Customer Service centre will provide you with a case number for your reference.

12 GENERAL D20MX HARDWARE USER’S MANUAL
PRODUCT SUPPORT
Product returns
A Return Merchandise Authorization (RMA) number must accompany all equipment being
returned for repair, servicing, or for any other reason. Before you return a product, please
contact GE Digital Energy to obtain an RMA number and instructions for return shipments.
You will be sent the RMA number and RMA documents via fax or e-mail. Once you receive
the RMA documents, attach them to the outside of the shipping package and ship to GE.
NOTE
Product returns will not be accepted unless accompanied by the Return Merchandise
Authorization number.
Upgrade your D20MX processor firmware
The firmware of your D20MX Processor can be upgraded to provide the latest functionality
and improvements. Visit the customer support web site at http://
www.gedigitalenergy.com to download the upgrade software and instruction guide.

D20MX HARDWARE USER’S MANUAL GENERAL 13
D20MX Processor
Chapter 1: Before You Start
Befo re You Sta rt
The new D20MX processor card is a pin-for-pin compatible replacement for all generations
of the D20 SBC, providing the latest revisions of common D20 applications and
performance enhancements to support NERC-compliant Cyber security.
Before you begin installing and using the D20MX, review the information in this chapter,
including the following topics:
• Safety precautions
• Regulatory compliance information
• Product overview
• Product specifications
• Storage recommendations
Read and thoroughly understand this manual before installing and operating the unit.
Save these instructions for later use and reference.
WARNING! Failure to observe the instructions in this manual may result in serious
injury or death.
Safety precautions
Follow all safety precautions and instructions in this manual.
Only qualified personnel should work on the D20MX. Maintenance personnel should be
familiar with the technology and the hazards associated with electrical equipment.
•Never work alone.
• Before performing visual inspections, tests, or maintenance on this equipment, isolate
or disconnect all hazardous live circuits and sources of electric power. Assume that all
circuits are live until they have been completely de-energized, tested, and tagged. Pay
particular attention to the design of the power system. Consider all sources of power,
including the possibility of back feed.
• Turn off all power supplying the equipment in which the D20MX is to be installed
before installing and wiring the D20MX.
• Operate only from the power source specified on the installed power supply module.
• Beware of potential hazards and wear personal protective equipment.

14 GENERAL D20MX HARDWARE USER’S MANUAL
CHAPTER 1: BEFORE YOU START
• The successful operation of this equipment depends upon proper handling,
installation, and operation. Neglecting fundamental installation requirements may
lead to personal injury as well as damage to electrical equipment or other property.
• All AC voltage terminals are protected from accidental contact by a mechanical safety
shield.
• All electronic components within the D20MX are susceptible to damage from
electrostatic discharge. To prevent damage when handling this product use approved
static control procedures.
• Hazardous voltages can cause shock, burns or death. To prevent exposure to
hazardous voltages, disconnect and lock out all power sources before servicing and
removing components.
• If the D20MX is used in a manner not specified in this manual, the protection provided
by the equipment may be impaired.
• Changes or modifications made to the unit not authorized by GE Digital Energy could
void the warranty.
Warning symbols
Table 1 explains the meaning of warning symbols that may appear on the D20MX.
Table 1: Warning symbols
Regulatory compliance information
CE Mark compliance
The D20MX is rated as CISPR 11 Group 1 Class “A” equipment.
To meet essential safety requirements of the LV Directive 2006/95/EC, the D20 chassis
must be installed in a secondary cabinet if an operating voltage on any of the terminals is
equal to or higher than 50 VAC or 75 VDC. Proper wiring practices and applicable local
safety standards defining protection against electrical shock must be followed at all times.
Symbol Description
The relevant circuit is direct current.
The relevant circuit is alternating current.
Caution: Refer to the documentation for important operation and
maintenance instructions. Failure to take or avoid specified actions
could result in loss of data or physical damage.
Warning: Dangerous voltage constituting risk of electric shock is
present within the unit. Failure to take or avoid specified actions
could result in physical harm to the user.
Earth/Ground Terminal
Protective Ground Terminal
Caution: Hot Surface
!

CHAPTER 1: BEFORE YOU START
D20MX HARDWARE USER’S MANUAL GENERAL 15
NOTE
To provide higher EMC immunity and maintain CE Mark compliance, the serial cables used
for permanent RS-232 and RS-485 connections must comply with the following
requirements:
• Cables must be shielded
• D type connector covers must provide EMC shielding (e.g., metallized plastic or die
cast metal covers) for permanently connected RS-232 cables
Class “A” equipment is intended for use in an industrial environment. The equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with these instructions, may cause interference to other devices in the vicinity.
If this equipment does cause interference with other devices, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
• Reorient or relocate the receiving device
• Increase the separation between the equipment
• Connect the equipment into an outlet on a circuit different from that to which the
other device(s) is connected
• Consult the manufacturer or field service technician for help
Export control classification number
The Export Control Classification Number (ECCN) of the D20MX Processor is 4A994.
Product overview
The D20 is a standalone remote terminal unit (RTU). It consists of a D20MX processor
board, power supply, optional termination panels, and optional communications
equipment in a 3U tall, 19-inch wide chassis. These components, combined with software
applications running on the D20MX, form the D20 RTU System.
The D20 acts as a data concentrator and central processor. Field data gathered through
the peripheral modules and external Intelligent Electronic Devices (IEDs) are stored in the
system database and can be accessed by the application programs loaded on the D20.
Product design
The D20 design has horizontally mounted processor boards, with multiple boards in some
versions.
Peripheral I/O boards operate independently of the main chassis and D20MX processor
board. This means that you can use a D20 without direct connection to peripheral boards
so that it acts as a master data concentrator to other RTUs. You can also hot-swap the
peripherals without powering down the main processor. For information on peripheral
modules, see the D20/D200 Installation and Operations Guide (part number 994-0078); see
section: Connections and Configuration.
D20MX Processor
The D20MX is a single board computer built around a 667 MHz embedded PowerQUICC II
Pro processor. The D20MX permits the D20 to be NERC CIPS compliant and introduces
compliance to IEC standards; refer to Appendix A, Standards & Protection for the complete
listing.

16 GENERAL D20MX HARDWARE USER’S MANUAL
CHAPTER 1: BEFORE YOU START
The D20MX can be retrofitted into either a D20 3U single-node VME chassis or D20 3U non-
VME chassis. In a single-node VME chassis, this one processor module replaces the
previous D20 M, M++, ME, and MEII CPU cards.
Due to aging printed circuit board assembly and mechanical constraints, only certain
chassis from 2002 and onward can be used with a D20MX. This comprises the following
chassis:
• D20 VME chassis 500-0280 Release 08 or higher,
• D20 Non-VME chassis 500-0305 Release 18 or higher
A solid partition between the Main processor bay and accessory bay prevents access to
the harness from the fiber card to D20MX card (only applicable to the 526-3005LF fiber
card version).
Security
The D20MX provides many new security improvements over its predecessors. To take
advantage of these improvements, refer to the WESMAINT II+ for the D20MX Configuration
Guide (B014-1NCG) for details on configuration of these security features of the D20MX.
D20MX applications
Table 2 lists the automation applications used on the D20MX. Notice that the application
versions are different in the SAN0001 and SAN0002 columns (for example, see application
ID B021N).
Table 2: D20MX applications
Application
ID
Application Name Description Version
SAN0001 SAN0002
A026-1 Communication
Watchdog Reports on the state of communications between the RTU and a remote device. 321 321
A027 SOE Logger DTA SOE Logger DTA configuration. 832 832
A030 Accumulator Freeze Detects system status point changes
and system accumulator point freezes.
300 300
A033-5 TEJAS V DPA TEJAS V DPA configuration. 211 211
A035 Analog Reference Analog reference check DTA. 211 211
A036N ProLogic Executor ProLogic Executor DTA 421 421
A059 Modbus DCA Modbus Data Collection Application 911 911
A068 Modbus DPA Modbus DPA Configuration 311 311
A088-0 SM DTA Substation Maintenance DTA
configuration
203 203
A113 PSR DCA Programmable Synchrocheck Relay (PSR)
DCA configuration
301 301
A118 Failover DTA Failover data-translation application
(DTA) configuration. 103 103
A123-0 NGC General DTA NGC General DTA configuration. 111 111
A184-0 General Alarm DTA Takes several alarms and groups them
together under one General Alarm.
120 120
B003 D.20 Peripheral Link D.20 peripheral interface. 751 751
B008-1 System Point
Database
Maintains the database of system points
in the RTU.
310 310
B009 Mailbox DTA Mailbox system point conversion
application. 400 310
B012N IRIG-B IRIG-B universal time coordination 201 201

CHAPTER 1: BEFORE YOU START
D20MX HARDWARE USER’S MANUAL GENERAL 17
Firmware/FPGA versions
Table 3 lists the firmware, FPGA and other version information.
Table 3: Firmware/FPGA versions information
B013 DNP V3.00 Data Link Distributed network protocol (DNP) V3.00
data link configuration. 560 560
B014-1N WESMAINT II+ RTU maintenance facility. 600 600
B015 Bridgeman Bridgeman configuration. 530 530
B021N DNP V3.00 DPA Distributed Network Protocol (DNP) V3.00
DPA Configuration.
988 912
B023 DNP V3.00 DCA Distributed Network Protocol (DNP) V3.00
DCA Configuration.
754 754
B034 Redundant Monitor Redundant monitor configuration. 203 203
B045-0 D20AC WESMAINT II+
Display Screens Provides D20AC WESMAINT II+ displays. 101 101
B052-0N DNP Internet Data
Link
DNP V3.00 Data Link over Internet. 351 351
B071-0 WESMAINT File
Upload
Uploads files via the WESMAINT port as S
records or using ZMODEM.
200 200
B100-0 Internet Protocol
Stack Internet Protocol Stack Configuration 141 141
B152-0N IP Redundancy
Monitor
Provides health and active pseudo DI
points for LAN Ports.
100 100
B153-0 Password
Synchronization
Manager
Synchronizes passwords to Standby CCU 100 100
S032 D20S Peripheral
Board (supports B003)
D20S Peripheral Board Code 303 303
S033 D20A Peripheral
Board (supports B003)
D20A Peripheral Board Code 301 301
S034 D20K Peripheral
Board (supports B003) D20K Peripheral Board Code 306 306
S035 D20C Peripheral
Board (supports B003)
D20C Peripheral Board Code 307 307
S055-0 D20AC Peripheral
Board (supports B003)
D20AC Peripheral Board Code 108 108
Application
ID
Application Name Description Version
SAN0001 SAN0002
Component Version ID Type ID Date How to Find
JMON 1.0.624-
2209
N/A N/A Wed Aug 15
2012 09:44AM
“D20 Version” shown
during cold boot
sequence:.
Board N/A Board D20MX N/A “Board ID” shown via
SHELL command: si
Local Bus
FPGA
3.02 N/A N/A N/A “FPGA version” shown via
SHELL command: si
NVRAM FPGA 21 File 15 N/A “NVRAM Rev” shown via
SHELL command: si
VxWorks O/S
and BSP
v1.0/0 Build 0aeaed3881ca956f Oct 7 2012,
16:13:38
SHELL command: ver
Application v1.00 Build 673e5b3f1f38f219 Oct 8 2012 -
16:22:09
SHELL command: ver

18 GENERAL D20MX HARDWARE USER’S MANUAL
CHAPTER 1: BEFORE YOU START
D20 chassis
For a detailed description of the D20 chassis options and components, refer to
Familiarization chapter in the D20/D200 Installation and Operation Guide, 994-0078. The
D20MX supports the two versions of the D20 chassis listed in Table 4.
Table 4: Types of D20 chassis
D20 non-VME The D20 non-VME single-slot chassis consists of the following:
• D20MX processor board
• Modem slots
• Power supply with switch and fuses; see Figure 1.
Figure 1: D20 non-VME chassis - power supply switch and fuses
This chassis contains the WESTERM D20M+ SS termination panel, which is attached
directly to the back of the assembly; see Figure 2.
Type GE part number Description
D20 non-VME
1 slot horizontal
500-0305 Chassis with backplane, external power connections, and
7 serial I/O ports
D20 VME
5 slot horizontal
500-0280 Chassis with 5 card VME backplane
D20 non-VME Chassis
Power Supply Switch
Power Supply Fuses

CHAPTER 1: BEFORE YOU START
D20MX HARDWARE USER’S MANUAL GENERAL 19
Figure 2: D20 non-VME backplane
D20 VME The D20 VME-compatible chassis (see Figure 3) can support one D20MX main board. When
using the D20MX in a VME chassis, the 0 V ground wire must be used.
Figure 3: D20 VME chassis - power supply switch and fuses
This chassis (see Figure 4) contains the WESTERM D20M+ termination panel that is
mounted separately on the D20 chassis. The VME chassis kit includes a VME bus
backplane, called the WESTERM D20VME. The VME bus backplane connects to the
termination panel using a ribbon cable from Slot 1 on the bus backplane.
D20 Non-VME Chassis
Power Supply
Connector Block
WESTERM D20M+
SS Termination Panel
D20 VME Chassis
Power Supply Switch
Power Supply Fuses

20 GENERAL D20MX HARDWARE USER’S MANUAL
CHAPTER 1: BEFORE YOU START
Figure 4: D20 VME chassis - VME bus backplane and D20M+ termination panel
Power supply
The chassis-mounted power supply modules are switch-mode converters that provide
output power for the D20MX processor board, VME cards, modems and D20 Peripheral I/O
modules, as required. A redundant power supply can be installed to provide fail-over
protection to ensure continuous power to the D20.
If you have an extended system with more than five peripherals, the chassis-mounted D20
power supply is not adequate. In this case, you need to install an external power supply.
Table 5 lists the standard power supplies that are available. Other power supplies are
available for specific requirements. Contact GE Digital Energy for details.
Table 5: Available power supplies
Ensure your D20 power input is externally protected for over-current; otherwise damage to
the D20MX may occur. The required fuse rating depends on the power consumption of
your system.
The D20 available power supplies, listed in Table 5 are equipped with two field replaceable
fuses.; see Figure 5.
D20 VME Chassis
WESTERM D20VME -
VME Bus Backplane
WESTERM D20M+
Termination Panel
GE part number Input Output
580-2004 20 to 60 V DC +5 V, 7 A; +12 V, 2 A; -12 V, 1 A; 24 V DC, 3 A
580-2005 20 to 60 V DC +5 V, 7 A; +12 V, 2 A; -12 V, 1 A; 48 V DC, 1.5 A
580-2006 100 to 300 V DC or 85 to 264 V AC +5 V, 7 A; +12 V, 2 A; -12 V, 1 A; 24 V DC, 3 A
580-2007 100 to 300 V DC or 85 to 264 V AC +5 V, 7 A; +12 V, 2 A; -12 V, 1 A; 48 V DC, 1.5 A