GE Druck PACE1000 Instruction Manual

GE
Digital Solutions
Pressure Automated Calibration Equipment
Safety Instructions and User Guide - K0467 Revision A
PACE Pressure Indicators
© 2010 General Electric Company. All Rights Reserved. Specifications are subject to change
without notice. GE is a registered trademark of General Electric Company. Other company or
product names mentioned in this document may be trademarks or registered trademarks of their
respective companies, which are not affiliated with GE.
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K0467 Revision A 1 [EN] English
Figure 1
A Single port instrument B Two port instrument C Three port instrument
D Remote sensor instrument
1 Power supply connector 2 Electrical rating 3 Pressure port
4 Pressure port 5 Maximum working pressure 6 Pressure full-scale (range)
7 Power supply adaptor (see packaging list)
5
6
3
4
A
B
C7
22V to 26V
22V to 26V
XXXX XXXX XX
ANALOGUE 1
CONSULT HANDBOOK
CONSULT HANDBOOK
22V to 26V
ANALOGUE 1
CONSULT HANDBOOK
D
22V to 26V
ANALOGUE 1 VFC 1
15
CONSULT HANDBOOK
2
1

[EN] English 2 K0467 Revision A
1 Introduction
The PACE Pressure Indicator measures both pneumatic and hydraulic pressures and displays, on a
colour touch-screen, the measured pressure and instrument status. The touch-screen enables
selections and settings in measuring modes. The instrument can be operated remotely through
communication interfaces.
1.1 Safety
The manufacturer has designed this equipment to be safe when operated using the procedures
detailed in this manual. Do not use this equipment for any other purpose than that stated, the
protection provided by the equipment may be impaired.
This publication contains operating and safety instructions that must be followed to make sure of
safe operation and to maintain the equipment in a safe condition. The safety instructions are
either warnings or cautions issued to protect the user and the equipment from injury or damage.
Use qualified* technicians and good engineering practice for all procedures in this publication.
1.2 Pressure
Do not apply pressures greater than the maximum working pressure to the equipment.
1.3 Toxic Materials
There are no known toxic materials used in construction of this equipment.
1.4 Maintenance
The equipment must be maintained using the procedures in this publication. Further
manufacturer’s procedures should be done by an authorized service agents or the manufacturer’s
service departments.
1.5 Technical advice
For technical advice contact the manufacturer.
*A qualified technician must have the necessary technical knowledge, documentation, special test
equipment and tools to carry out the required work on this equipment.
1.6 General Specification
Display LCD: Colour display with touch-screen
Operating temperature 10°C to 50°C (50° to 122°F)
Storage temperature -20°C to 70°C (-4° to 158°F)
Ingress protection IP20 (EN60529)
Operating humidity 5% to 95% RH (non-condensing)
Vibration MIL-PRF-28800 Type 2 class 5 style E/F
Operating altitude Maximum 2000 metres (6560ft)
EMC EN 61326
Electrical safety EN 61010-1, UL61010-1, CSA 22.2, No. 61010-1 and IEC61010-1
Power adaptor Input range: 100 - 240VAC, 50 to 60Hz, 660mA. Installation category
II
Pressure safety Pressure Equipment Directive - class: sound engineering practice
(SEP) for group 2 fluids.
Pollution degree 2
Operating Environment Indoor use only. Not rated for use in potential explosive
atmospheres.

K0467 Revision A 3 [EN] English
1.7 Symbols
WARNINGS
TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES
BEFORE DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH
CARE.
ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.
BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR
DAMAGE. REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY
DAMAGED FITTINGS AND EQUIPMENT.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.
THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE.
THE GROUND LEAD OF THE INSTRUMENT MUST BE CONNECTED TO THE AC SUPPLY
PROTECTIVE SAFETY GROUND.
ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO
THE REAR PANEL.
This equipment meets the requirements of all relevant European safety
directives. The equipment carries the CE mark.
This symbol, on the equipment, indicates that the user should read the user
manual.
This symbol, on the equipment, indicates a warning and that the user should
refer to the user manual.
Ce symbole, sur l’instrument, indique que l’utilisateur doit consulter le
manuel d’utilisation. Ce symbole, dans le manuel, indique une situation dan-
gereuse
This symbol warns the user of the danger of electric shock.
Ce symbole alerte l’utilisateur sur le danger de choc électrique.
Do not dispose of this product as household waste. Use an approved organ-
isation that collects and/or recycles waste electrical and electronic equip-
ment. For more information, contact one of these:
- Our customer service department: www.gemeasurement.com
- Your local government office.

[EN] English 4 K0467 Revision A
1.8 Packaging
Check the contents of the PACE1000 packaging with the list that follows:
Packaging List - PACE1000
i) PACE1000 Pressure Indicator.
ii) Adaptor, power supply (GE part number 191-370).
iii) User guide and safety instructions, and CD containing the full documentation suite.
iv) Calibration certificate.
1.9 Packaging for Storage or Transportation
To store or return the instrument for calibration/repair do the procedures that follow:
1. Pack the instrument (Ref: K0470, User manual, Reference and Specification, Section
6.13).
2. Return the instrument for calibration/repair complete the return goods procedure (Ref:
K0470, User manual, Reference and Specification, Section 6.12).
2 Preparation for Use
The instrument can be used as a:
• Free-standing instrument positioned on a horizontal surface
• Panel-mounted using the panel-mount option kit (Ref: K0470, User manual, Section 2.5)
• Rack-mounted in a standard 19 inch rack using the rack-mount option kit (Ref: K0470,
User manual, Section 2.5).
For free-standing instruments, the feet on the front of the base can be used elevate the
instrument to a better viewing angle.
Note: Allow a free flow of air around the instrument, especially at high ambient temperatures.
2.1 Connecting the Instrument
WARNINGS
TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES
BEFORE DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH
CARE.
ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.
BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR
DAMAGE. REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY
DAMAGED FITTINGS AND EQUIPMENT.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.
THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE.

K0467 Revision A 5 [EN] English
2.2 Pneumatic Pressure (Figure 2)
1. Refer to the Data sheet for the correct pressure mediums to be used.
2. Connect the Unit Under Test (UUT) to the required connection port.
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
below.
Figure 2 Sealing Pneumatic Connections
2.3 Pneumatic connections
WARNINGS
PARALLEL THREADS MUST BE USED. FEMALE THREAD TYPE IS PARALLEL THREAD TO
ISO228/1 (DIN ISO228/1, JIS B0202) G1/8.
TAPERED THREADS NOT ALLOWED.
For examples of adaptors (see Page 8).
Connection
Input ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)
Reference ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)
ISO 228 G1/8 ISO 228 G1/8
bonded seal bonded seal
Recommended method Alternative method below 100 bar
Parallel threads must be used.
Female thread type is parallel thread to
ISO228/1 (DIN ISO228/1, JIS B0202)
G1/8
Tapered threads NOT allowed.
PACE pressure port
PACE rear
panel 9
8
PACE rear
panel
PACE pressure port

[EN] English 6 K0467 Revision A
2.4 Input Pressure (Figure 3)
1. Make sure the user systems can be isolated and vented.
2. Connect the Unit Under Test (UUT) to the output connection port.
Note: For instruments with NPT connections, use applicable bonded sealing (2) as shown
in figure below.
Figure 3 Pneumatic Connections
3 Installation
The instrument connects to the Unit Under Test.
3.1 Input Pressure and Equipment
The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the
instrument.
To protect the instrument from over-pressure a suitable protection device (such as a relief valve or
bursting disc) must be fitted to prevent over pressurization.
3.2 Pneumatic Connection
WARNING
PRESSURE RANGES > 210 bar (3000 psi) ARE ONLY RATED FOR HYDRAULIC USE.
CAUTIONS
Do not exceed the maximum pressures stated in the appropriate Component
Manual for the unit under test.
Reduce pressure at a controlled rate when venting to atmosphere.
Carefully de-pressurize all pipes to atmospheric pressure before disconnecting and
connecting to the unit under test.
2
1
1) Connector 2) Bonded seal

K0467 Revision A 7 [EN] English
3.3 Connections
1. Switch off the power supply before connecting or disconnecting the instrument.
2. Use the appropriate sealing method for all pressure connections.
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
below.
3.4 Method of connection
3.5 Adaptors
Refer to the data sheet for the range of adaptors.
ISO 228 G1/8 ISO 228 G1/8
bonded seal bonded seal
Recommended method Alternative method below 100 bar
IO-SNUBBER-1
IO-ADAPT-9/16AUTOC
ISO 228 Male to 9/16 Autoclave
IO-DIFFUSER-1
IO-ADAPT-G1/4
ISO 228 Male to G1/4 Female
IO-ADAPT-1/8NPT
ISO 228 Male to 1/8 NPT Female
IO-ADAPT-1/4NPT
ISO 228 Male to 1/4 NPT Female
IO-ADAPT-7/16UNF
ISO 228 Male to 7/16 UNF Female
IO-ADAPT-AN4
ISO 228 Male to AN4 37° Male
IO-ADAPT-AN6
ISO 228 Male to AN6 37° Male
IO-ADAPT-BARB
ISO 228 Male to 1/4 Hose

[EN] English 8 K0467 Revision A
3.6 Hydraulic Pressure
WARNINGS
HYDRAULIC LIQUID IS DANGEROUS. OBSERVE RELEVANT HEALTH AND SAFETY
PRECAUTIONS. USE APPROPRIATE PROTECTIVE BARRIERS AND EYE PROTECTION.
BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR
DAMAGE AND ENSURE THAT ALL EQUIPMENT IS TO THE CORRECT PRESSURE
RATING.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.
PURGE ALL AIR FROM THE HYDRAULIC LIQUID.
PRESSURE RANGES > 210 bar (3000 psi) ARE ONLY RATED FOR HYDRAULIC USE.
DO NOT USE A SENSOR FOR GAS THAT HAS BEEN USED WITH HYDRAULIC LIQUID.
CAUTIONS
Do not exceed the maximum pressures stated in the appropriate component
manual for the unit under test.
Reduce pressure at a controlled rate when venting to atmosphere.
Carefully de-pressurize all pipes to atmospheric pressure before disconnecting and
connecting to the unit under test.
Observe absolute cleanliness when using the instrument.
Severe damage can be caused if equipment connected to this instrument is
contaminated.
Connect only clean equipment to the instrument.
To avoid any contamination, an external filter is recommended.
3.7 Installation
The instrument connects to the Unit Under Test.
3.8 Input Pressure and Equipment
1. The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the
instrument.
2. To protect the instrument from over-pressure a suitable protection device (such as a
relief valve or bursting disc) must be fitted to limit the pressure to below the MWP.
Note: For instruments with NPT connections, use applicable bonded sealing as shown in figure
below.

K0467 Revision A 9 [EN] English
Figure 4 Sealing Hydraulic Connections
3.9 Hydraulic connections
Note: Pressure connections greater than 210 bar are 9/16” 18UNF Male Autoclave.
1. Switch off the power supply before connecting or disconnecting the instrument.
2. Use the applicable sealing method for all pressure connections.
3. Isolate the hydraulic pressures and de-pressurise the pipes before connecting or
disconnecting the instrument.
3.10 Pressure input (Figure 2)
1. Make sure the user systems can be isolated and vented.
2. Use the applicable sealing method for all pressure connections.
3. The hydraulic liquid must be clean, refer to specification given in the data sheet.
4. Connect the Unit Under Test (UUT) to the appropriate connection port.
5. Fill and bleed the UUT and connecting pipes.
4 Mounting kits
4.1 Rack-mount option (Figure 5)
There must be enough space at the rear of the instrument for all the cables and pipes. The length
of the cables and pipes must allow for the removal and installation of the instrument. The cooling
air of the instrument must not be obstructed. Allow a free flow of air through the equipment rack
and around the instrument, especially at high ambient temperatures.
Connection
Input ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)
Reference ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)
ISO 228 G1/8 ISO 228 G1/8
bonded seal bonded seal
Recommended method Alternative method below 100 bar