GE BAKER HUGHES Masoneilan SVi 1000 User manual

Masoneilan*
SVi* 1000 Positioner
Quick Start Guide (Rev. L)
BHGE Data Classification: Public

© Baker Hughes, a GE company, LLC. All rights reserved.
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About this Guide
This Quick Start Guide applies to the SVi1000 instrument and supported software:
with firmware version 2.2.1 (for use with HART®5) or 3.1.1 (for use with HART®7).
with ValVue 3 version 3.20.0 or greater
with a HART®Communicator with DD published for SVi1000
All information contained herein is believed to be accurate at the time of publication and is subject to
change without notice.
The information contained in this manual, in whole or part, shall not be transcribed or copied without
BHGE’s written permission.
In no case does this manual guarantee the merchantability of the positioner or the software or its adapt-
ability to a specific client needs.
Please report any errors or questions about the information in this manual to your local supplier or visit
valves.bhge.com.
DISCLAIMER
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REF-
ERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAIN-
TENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, BHGE (BAKER
HUGHES, A GE COMPANY LLC AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE
SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE
TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE
REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY
HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND
APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND
THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO
PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERA-
TION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROB-
LEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE
MATTER SHOULD BE REFERRED TO BHGE.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BHGE AND THE CUSTOMER/OPERATOR ARE STRICTLY
LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIP-
MENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY BHGE REGARDING THE EQUIPMENT OR
ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTAL-
LATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCU-
MENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART TO ANY THIRD PARTY WITHOUT THE WRITTEN
APPROVAL OF BHGE.
Copyright
Copyright 2019 by Baker Hughes, a GE company LLC. All rights reserved.
PN 720008664-779-0000 REV L.

Masoneilan SVi1000 Positioner Quick Start Guide =| 3
© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Contents
1. Safety Information .......................................................................................... 5
Documentation Symbols.............................................................................................................................................. 5
SVi1000 Product Safety................................................................................................................................................. 6
Masoneilan Help Contacts........................................................................................................................................... 7
2. Introduction ...................................................................................................... 9
Introduction........................................................................................................................................................................ 9
Functionality....................................................................................................................................................................... 10
Modes.................................................................................................................................................................................... 13
LED Light Functions ........................................................................................................................................................ 15
Major Components.......................................................................................................................................................... 17
3. Mounting and Wiring ...................................................................................... 19
Introduction........................................................................................................................................................................ 19
Step 1: Mounting the SVi1000.................................................................................................................................... 21
Necessary Precautions ...........................................................................................................................................21
Mounting the SVi1000 on Rotary Valves ........................................................................................................22
Mounting the SVi1000 on Reciprocating Valves .........................................................................................27
Integrated Magnet Assembly ...............................................................................................................................30
Step 2: Connecting the Tubing and Air Supply................................................................................................... 31
Step 3: Wiring the SVi1000 .......................................................................................................................................... 32
Wiring Guidelines .......................................................................................................................................................33
Wiring an SVi1000 Unit ...........................................................................................................................................34
4. Check Out and Configuration ........................................................................ 39
Overview .............................................................................................................................................................................. 39
Step 1: Inspect the Actuator, Linkages, or Rotary Adapter .......................................................................... 41
Step 2: Verify Mounting and Linkage Adjustment ............................................................................................ 41
Step 3: Checking the Magnet ..................................................................................................................................... 41
Perform a Visual Inspection ..................................................................................................................................41
Use ValVue to Check Magnet Position .............................................................................................................42
Step 4: Checking the Air Supply................................................................................................................................. 42
Step 5: Verify Wiring Connections............................................................................................................................ 43
Step 6: Configuration...................................................................................................................................................... 43
Auto Find Stops ...........................................................................................................................................................43
Open Stops Adjustments ........................................................................................................................................44
Tuning .............................................................................................................................................................................45
Auto Tune ......................................................................................................................................................................48
5. ValVue Software and the SVi1000 ................................................................. 49
ValVue Overview .............................................................................................................................................................. 49
ValVue and SVi1000 DTM Trial Version ............................................................................................................49
ValVue and SVi1000 DTM Software Installation ..........................................................................................50
Masoneilan Software ...............................................................................................................................................50

© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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HART® Handheld Communicator........................................................................................................................... 55
A. SVi1000 Theory ................................................................................................ 57
Introduction ....................................................................................................................................................................... 57
SVi1000 Setups ...........................................................................................................................................................57
Grounding Practices .................................................................................................................................................58
Compliance Voltage in Single Drop Current Mode .....................................................................................58
B. Optional Switch Load Limits .......................................................................... 59
General Configuration Notes..................................................................................................................................... 59
Optional Retransmit Output....................................................................................................................................... 62
C. Determining an SVI Positioner Compliance Voltage in a Control System
63
Introduction ..................................................................................................................................................................62
Compliance Test Set-Up .............................................................................................................................................. 63
D. Specifications, Spare Parts and References ............................................... 65
Physical and Operational Specifications.............................................................................................................. 65
Spare Parts......................................................................................................................................................................... 71
Hazardous Location Installation and Declaration of Conformity............................................................. 72
Document Changes
Version/Date Changes
B/01-2012 Updated ES-761 to Rev. B.
C/04-2012 Updated ES-761 to Rev. D.
D/05-2013 Updated Rotary Kit Components.all.
E/09-2013 Updated load limits switch drawing and added a reference to that section in installation. Added
polarity caution to the Load Limits section. Inserted ES-761 Rev. E.
F/03-2016 Updated load limits section.
Updated wiring and general descriptions to include retransmit wiring and features.
Inserted ES-761 Rev. F.
Updated all references to ValVue to reflect on ValVue version 3, along with licensing changes.
G/03-2017 Add section on Determining Compliance Voltage.
Updated Load Limits section for Flyback diode.
Updated software download sections.
Updated ES to rev. G.
H/12-2017 Updated Load Limits section.
J/01-2018 Updated Load Limits section. Skipped K.
L/06-2019 Updated software installation section.
Added support contact information.
Updated graphics in DO switches section.
Update ES-761 to Rev H.

Masoneilan SVi1000 Positioner Quick Start Guide =| 5
© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
This section provides safety information and defines the documentation symbols.
Documentation Symbols
SVi1000 instructions contain warnings, cautions and notes, where necessary, to alert you to
safety related or other important information. Read the instructions carefully before installing
and maintaining your instrument. Total compliance with all WARNING, and CAUTION notices is
required for safe operation.
Indicates a potentially hazardous situation, which if
not avoided could result in serious injury or death.
Indicates a potentially hazardous situation, which if
not avoided could result in instrument or property
damage, or data loss.
Indicates important facts and conditions.
WARNING
CAUTION
NOTE
1. Safety Information

© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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SVi1000 Product Safety
For SVi1000 positioners intended for use with industrial compressed air:
Ensure that an adequate pressure relief provision is installed when the application of system
supply pressure could cause peripheral equipment to malfunction. Installation must be in accor-
dance with local and national compressed air and instrumentation codes.
General installation, maintenance or replacement
Products must be installed in compliance with all local and national codes
and standards by qualified personnel using safe site work practices.
Personal Protective Equipment (PPE) must be used per safe site work
practices.
Ensure proper use of fall protection when working at heights, per safe site
work practices. Use appropriate safety equipment and practices to prevent
the dropping of tools or equipment during installation.
Under normal operation, compressed supply gas is vented from the SVi1000
to the surrounding area, and may require additional precautions or
specialized installations.
Intrinsically Safe Installation
Products certified for use in intrinsically safe installations MUST BE:
Installed, put into service, used and maintained in compliance with national
and local regulations and in accordance with the recommendations
contained in the relevant standards concerning those environments.
Used only in situations that comply with the certification conditions shown
in this document and after verification of their compatibility with the zone of
intended use and the permitted maximum ambient temperature.
Installed, put into service and maintained by qualified and competent
professionals who have undergone suitable training for instrumentation
used in such areas.
WARNING Before using these products with fluids/compressed gases other
than air or for non-industrial applications, consult the factory.
This product is not intended for use in life support systems.
WARNING Do not use damaged instruments.

© 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide =| 7
WARNING Installation in poorly ventilated confined areas, with any potential
of gases other than oxygen being present, can lead to a risk of
personnel asphyxiation.
Use only genuine replacement parts which are provided by the manufacturer, to guarantee that
the products comply with the essential safety requirements of the European Directives.
Changes to specifications, structure, and components used may not lead to the revision of this
manual unless such changes affect the function and performance of the product.
Masoneilan Help Contacts
Email: [email protected]
Phone: 888-SVI-LINE (888-784-5463)

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Masoneilan SVi1000 Positioner Quick Start Guide =| 9
© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Introduction
The SVi1000 Quick Start Guide is intended to help an experienced field technician efficiently in-
stall and setup an SVi1000. If you experience problems that are not documented in this guide,
refer to the SVi1000 Instruction Manual, call your local representative, go to
valves.bhge.com, or contact our helpdesk at ([phone]. Sales offices are listed on the
last page of this document.
This section gives an introduction to the positioner and its components.
2. Introduction

© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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Functionality
All connections to electronic module in the unit are made through the interface board. The
SVi1000 standard interface board has a terminal block with screw connectors.
Optionally, you can order a unit configured with two digital switches or a 4 - 20 mA position re-
transmit output.
Figure 1 shows the standard interface board.
Figure 1 Operator Controls - Standard
Auto Find Stops Button and LED 1 Cancel/ Status Button and LED 4
Upper Stop Button and LED 2 Ground
Auto Tune Button and LED 3 Configuration Selection Switch
4- 20 mA Input Signal
Open Stop Adjustment Screw
15
2 6
3 7
4 8
1
2
3
4
5
6
7
8

© 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide =| 11
Figure 2 shows the optional switch interface board and optional gauges.
Figure 2 Optional Digital Switches and Gauges
Figure 3 shows the optional position retransmit interface board and optional gauges.
Figure 3 Optional Position Retransmit
Solid State
Solid State Switch
SW #1 (Optional)
(Optional)
Gauges
(Optional)
Switch SW #2
Ground
4-20 mA
Input Signal
4-20 mA
Output Signal
(optional)
Gauges
(Optional)

© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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The local user interface is where you configure the unit and perform system operations. These
operations consists of:
Configuration
Selection
Switch
This switch provides control to the following functions:
Actuator Air Action
Select autotuned or preset tuning parameters
Auto Find
Stops
This function automatically sets the lower and upper stops. See “Auto
Find Stops” on page 43 for this procedure.
Open Stop
Adjustment
Use the Open Stop Adjustment screw to perform an upper stop
adjustment and save it to the device. See “Open Stops Adjustments”
on page 44 for this procedure.
Autotuning The autotune process determines optimum tuning parameters for
the valve being commissioned. This function is only active when the
Configuration Selector Switch is set to AutoTune. See “Auto Tune” on
page 48 for this procedure.

© 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide =| 13
Modes
The SVi1000 provides the following modes of operation
Normal mode
HART®Override mode (ValVue Manual and Setup Modes)
Failsafe mode
Commission Process (Via Local User Interface)
Find Stops via Local User Interface
Manual upper stops adjustment via Local User Interface
Autotune via Local User Interface
The SVi1000 always starts up in the mode that the unit was last in before power down, except for
failsafe mode when the condition causing fail safe has been corrected.
WARNING Always ensure the SVi1000 has returned to Normal mode after
any configuration activity.
Normal Mode In this mode the valve follows the 4-20 mA input signal.
HART®
Override
mode
In HART®override mode, the local user interface buttons are disabled
until any button is pushed, then local control is reestablished.
This, from the instrument interface, functions as Manual and Setup
mode from the optional laptop-based software and other HART®
interface tools.
In HART®Override Mode the following tasks are supported over
HART®by ValVue or DTM based interface:
Set Characterization (Linear,
Equal%(30,50,Camflex), Quick
Open and Custom
Enable or Disable Bumpless
Transfer
Set Near Closed Value Allow Tune to Override limits
Configure Tight Shutoff Set Lower and Upper Position
Limits
Configure Position Fault
Limits (Position Error Band and
Time 1)
Configure Switch I/O
Run Find Stops Run AutoTune (Provided the
option is set at the local user
interface)

© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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Failsafe Mode When a fault results in Failsafe mode being activated, the output
pressure of the SVi1000 is set low and the red status LED illuminates
continuously. If the fault is considered self-clearing, then once cor-
rected, the unit returns to Normal mode. If the fault is not self-clear-
ing, then the unit requires a reset after correcting the failsafe
condition.
Commission
Processes
These are temporary states activated when a local user interface
issued command dictates their use. When the positioner is in a Com-
mission Processes a status light indicates this activity (see “LED Light
Functions” on page 15). Examples of Commission Processes are Auto
Find Stops and Auto Tune. Once a task completes the unit returns to
Normal mode.
Perform a Manual Find Stops Set Open Stop Adjustment
Set Valve Position Command valve to full open or
closed

© 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide =| 15
LED Light Functions
Figure 4 shows the local user interface LEDs and explains their patterns and timings.
Figure 4 SVi1000 LEDs
In Table 1 dots represent an LED being active and dashes represent the LEDs off. The pattern
shown recurs as long as that condition exists.
Figure 5 Example LED Pattern
Table 1: LED Light Patterns and Troubleshooting
Indication Pattern
Normal mode
Device Alert
(Fault mode
(self-correcting))
Out of Service
(HART®Override
mode)
LED 1 (Green)
LED 2 (Green)
LED 3 (Green)
LED 4 (Red)
LED 1 (Green)
LED 2 (Green)
LED 3 (Green)
LED 4 (Red)
LED 1
LED 2
LED 3
LED 1
LED 2
LED 3
LED 4
LED 1
LED 2
LED 3
LED 4

© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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Failsafe mode
Troubleshooting
Device is not
powered or in
Low Power
mode
All LEDs off. Power is not sufficient.
Process Failure
Pattern depends on which process failed and repeats until Cancel button
is pushed.
Setting out of
range
If a setting is out of range the associated Green LED flashes at twice the
rate as normal until an acceptable range is applied.
Table 1: LED Light Patterns and Troubleshooting (Continued)
Indication Pattern
or or
LED 1
LED 2
LED 3
LED 4

© 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide =| 17
Major Components
Figure 6 shows the unit’s major components for reference.
Figure 6 SVi1000 Major Components
Electronics
Module
Pneumatic
I/P
Relay
Terminal
Board

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Masoneilan SVi1000 Positioner Quick Start Guide =| 19
© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Introduction
This section describes how to mount and wire the SVi1000, which includes:
“Step 1: Mounting the SVi1000” on page 21.
“Mounting the SVi1000 on Rotary Valves” on page 22
“Mounting the SVi1000 on Reciprocating Valves” on page 27
“Step 2: Connecting the Tubing and Air Supply” on page 31
“Step 3: Wiring the SVi1000” on page 32
Failure to adhere to the requirements listed in this
manual may cause loss of life and property.
Before installing or using this instrument, READ
THE INSTRUCTIONS CAREFULLY. Refer to
“Hazardous Location Installation and Declaration
of Conformity” on page 72 for detailed instructions.
Do not connect a non-intrinsically safe approved
PC or HART®modem to an intrinsically safe circuit
except on the safe area side of the barrier. Do not
operate a PC in a hazardous area without
compliance to local and plant
regulations.“Hazardous Location Installation and
Declaration of Conformity” on page 72
For units with optional switches refer to “Optional
Switch Load Limits” on page 59.
WARNING
WARNING
CAUTION
3. Mounting and Wiring

Do not connect a HART®modem and PC to a
control circuit unless the controller is HART®
compatible or has a HART®filter. Loss of control or
a process upset may occur if the controller output
circuit is not compatible with a HART®signal.
© 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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CAUTION