GEA Ariete NS3015P User manual

Revision:
Instructions Manual
Translation of the original instructions
Ariete NS3015P
#13490
0

Revision Index
This manual is the property of GEA Niro Soavi any reproduction, even partial, is prohibited.
Senza titolo-1
GEA Niro Soavi
REV. DESCRIPTION DATE SIGN
00 First issue 16/02/2018 ANC
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Use and maintenance instructions
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
0C00SE5C
GEA Niro Soavi0.1
FOREWORD
Dear Customer,
we wish to thank you for selecting our product and ensure you our best assistance in order
to enable you to make the most of your machine.
Also, we remind you that a good understanding of the contents of this manual - through
careful reading of all sections - is essential for the correct, safe use and operation of the
machine you have purchased.
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and understood the following Instructions for Use & Maintenance.
For any further support or information, you may contact us at the below listed address.
Yours faithfully,
GEA Mechanical Equipment Italia S.p.A.
Via A. M. da Erba Edoari 29, 43123 Parma - Italia
Tel. [phone]
Fax [phone]
e-mail: [email protected]
Internet: http://www.niro-soavi.com

Use and maintenance instructions
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
0C00SE5C
GEA Niro Soavi0.2
CONTENTS - SECTIONS
1. 7HFKQLFDO6SHFL¿FDWLRQV
2. General Information
3. Machine Operation and Use
4. Maintenance
5. List of Spare Parts
6. Wiring Diagrams
7. Documentation about Suppliers and Components
How to use the manual
This manual is made of separate sections as indicated in the list of CONTENTS.
Each section is divided into chapters and paragraphs, and pages are numbered separately in each
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The pictures and tables referred to in the text are numbered inside each section.
Before installing the machine you must be thoroughly familiar with the information given in Section
2, Chapter 2.8 and, in particular, paragraph 2.8.5.

Use and maintenance instructions
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
1C002E6C
GEA Niro Soavi1.1
SECTION 1
TECHNICAL SPECIFICATIONS
1.0. MACHINE DESCRIPTION
1.1. TECHNICAL DATA
1.2. FLOW-SHEET
1.3. FLOW-SHEET LEGEND (SPEC 102)
1.4. INSTALLATION DRAWING
1.5. CONSUMPTION SPECIFICATION
1.6. OPERATION SEQUENCE
1.7. DECLARATION OF CE CONFORMITY
1.8. FINAL TEST DATA REPORT ( MP10M20 )
1.9. AIRBORNE NOISE EMISSIONS
1.10. LUBRICANT (TT-0038)

Use and maintenance instructions
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
1C002E6C
GEA Niro Soavi1.0.1
1.0 Machine description
1.0.1 General description
The GEA Niro Soavi pump consists of a piston positive-displacement pump, equipped with automatic
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features, please refer to the TECHNICAL SPECIFICATIONS enclosed in chapter 1.1 of this manual.
ATTENTION
The machine must not be used for uses other than those indicated in chapter 2 of this manual.
The manufacturer shall not be liable for personal injury or damages caused by improper use
of the machine.
1.0.2 Operation principle
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Fig. 2.1.1.A

Use and maintenance instructions
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1C002E6C
GEA Niro Soavi1.0.2
1.0.3 Main machine components
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standard and optional versions).
8
3
942
1
11
FIG. A

Use and maintenance instructions
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
1C002E6C
GEA Niro Soavi1.0.3
FIG. B
Components of pump machine
Standard version= 1-2-3-4-8-9-11
Optional version = A-B
A
B
1
5
7
10

Use and maintenance instructions
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
1C002E6C
GEA Niro Soavi1.0.4
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Standard units Notes
1) Compression head
2) Head pressure gauge
3) Head safety valve
4) Manifold unit
5) /XEULFDWLRQV\VWHP Option for NS2006 / NS3006
6) Water system (*)
7) 7UDQVPLVVLRQERG\
8) Motor drive
9) Cover panels
10) Control panel
11) On-machine electrical system
Optional units
A Suction pressure gauge
B6XFWLRQEXIIHUXQLW
C Partial aseptic system (*)
D Full aseptic system (*)
NOTE: The asterisk (*) indicates components in standard and optional versions that are not
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01/10/2005 - Rev. 2.2
1
GENERAL SPECIFICATIONS
1.1
Type of Machine
PUMP
1.2
Model
NS3011P
1.3
Version
ARIETE
1.4
Serial Number
13490
1.5
Execution
SANITARY
1.6
Special Features
/
1.7
Revision Index
0
1.8
Date
07/12/17
2
WORKING CONDITIONS
2.1
Product
BIOPESTICIDES
2.2
MAX Viscosity
500 cP
2.3
MAX Working Pressure
250 bar
2.4
Flow Rate Type
V F = Fixed; V = Variable; M = Multi
2.5
MIN Flow Rate
650 L/h @ 30,0 Hz
2.6
MAX Flow Rate
1300 L/h @ 60,1 Hz
2.7
MIN Feed Pressure
4-5 bar
2.8
MAX Backpressure
250 bar
2.9
MAX Product Temperature
90 °C
2.10
MAX CIP / SIP Temperature
140 °C
2.11
Ambient Conditions
40°C MAX; R.H. 40%; 1000 m above sea level
3
TECH FEATURES - COMPRESSION HEAD
3.1
Type
MONOBLOCK
3.2
Material
SAF2205
3.3
No. of Plungers
3
3.4
Plunger Material
CERAMIC
3.5
Plunger Diameter
35 mm
3.6
Plunger Stroke
60 mm
3.7
Pumping Valve Type
PVP 30
3.8
Pumping Valve Material
STELLITE GR.20
3.9
Pumping Valve Seat Material
STELLITE GR.20
3.10
Overpressure Valve Type
NSSRLV - PO
3.11
Overpressure Valve Setpoint
300
3.12
Packing Material
PEEK+KV+PEEK+SS
3.13
Gaskets Material
NITRILE FDA
3.14
Overpress.ValveType/INLINE
/
3.15
Overpr.ValveSetpoint/INLINE
/ bar
PAGE 1 / 2
GEA Niro Soavi S.p.A.
GEA NIRO SOAVI
MACHINE TECHNICAL
DATASHEET
TT-0120C

01/10/2005 - Rev. 2.2
4
TECH FEATURES - CONNECTIONS & ACCESSORIES
4.1
Connection INLET
DN25 DIN11851
4.2
Connection OUTLET
FLANGE 1/2" SCH.40S (AISI 316L)
4.3
Pulsation Dampener INLET
YES
4.4
Pulsation Dampener OUTLET
YES
4.5
Feeding Pump
/
5
TECH FEATURES - PRESSURE GAUGES
5.1
Pressure Gauge Inlet
TRANSD. 0-16 BAR (HART)
5.2
Pressure Gauge Compr. Head
TRANSD. 0-600 BAR (HART)
5.3
Pressure Gauge second Stage
/
5.4
Pressure Gauge Outlet
/
8
TECH FEATURES - LUBRICATION
8.1
Type
FORCED
8.2
Lubricating System
6,3 (L5)
8.3
Oil Cooling System
BPHE
7
TECH FEATURES - DRIVE END
7.1
RPM Crankshaft MIN
66
7.2
RPM Crankshaft MAX
131
7.3
Stroke
60 mm
7.4
Drive Type
GEAR BOX ROSSI RI125
7.5
Gearbox Speed Reduction Ratio
5
7.6
Main Motor (frame/type)
256T/4P
7.7
Main Motor Power
15,0 (20HP) kW
6
TECH FEATURES - HOMOGENIZING VALVES
6.1
No. of Stages
/
6.2
Type of Control
/
6.3
Homogenizing Valve Type
/
6.4
Homogenizing Valve Material
/
9
TECH FEATURES - ELECTRICAL SUPPLY
9.1
No. of Phases - MAIN
3
9.2
Voltage - MAIN
460 V
9.3
Frequency - MAIN
60 Hz
9.4
Voltage - AUX
24DC V
9.5
Frequency - AUX
/ Hz
PAGE 2 / 2
GEA Niro Soavi S.p.A.
GEA NIRO SOAVI
MACHINE TECHNICAL
DATASHEET
TT-0120C

GEA Niro Soavi

LEGEND
TO CONCEPT FLOW SHEET
SPEC - 102 C
_
___________________ REV.
DATE
Page 1 of 2
_
___________________
SIG.
0
1. INSTRUMENT SYMBOLS
LOCAL
IN MAIN PANEL
LIMIT VALUE
H: HIGH OR OPEN
L: LOW OR CLOSED
POINT OF MEASUREMENT
WITHOUT INSTRUMENTATION
2. PROCESS LINES
PRIMARY FLOW LINE, GENERAL
SECONDARY FLOW LINE, GENERAL
MECHANICAL CONNECTION
SUPPLY LIMIT MARKER
3. INSTRUMENT SIGNAL LINES
GENERAL
ELECTRICAL
PNEUMATIC
HYDRAULIC
CAPILLARY
4. FLOW LINE ABBREVIATIONS
AS AIR SUPPLY
CIP CLEANING IN PLACE
CS CONDENSATE SUPPLY
CWS CHILLED WATER SUPPLY
ES ELECTRIC SUPPLY
GS GAS SUPPLY
NS NITROGEN SUPPLY
OS OIL SUPPLY
SS STEAM SUPPLY
WS WATER SUPPLY
. R RETURN
5. MACHINERY AND EQUIPMENT
AUTOMATIC ACTUATOR FOR REMOTE
CONTROL, GENERAL
MANUAL ACTUATOR NOT FOR REMOTE
CONTROL
AUTOMATIC ACTUATOR WITH INTEGRATED
MANUAL CONTROL FACILITY
DIAPHRAGM ACTUATOR
SOLENOID ACTUATOR
PISTON ACTUATOR
ELECTRIC AC MOTOR
ADJUSTABLE SPEED CONTROL
COMPRESSOR OR VACUUM PUMP,
GENERAL
FAN
PUMP FOR LIQUIDS GENERAL
CENTRIFUGAL PUMP
HIGH PRESSURE PUMP
1-STEP HOMOGENIZER
2-STEP HOMOGENIZER
FILTER, GENERAL
HEAT EXCHANGER WITHOUT CROSS
FLOW e.g. ELECTRIC HEATER
LIGHT SOURCE
VALVE CLOSES (FC)
VALVE OPENS (FO)
VALVE RETAINS POSITION
FAIL-OPEN INDICATION FOR A 3-WAY VALVE
T
H
PHONE : [phone] - FAX : [phone]
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A
43100 PARMA (ITALY)

LEGEND
TO CONCEPT FLOW SHEETS
SPEC - 102 C
_
___________________ REV.
DATE
Page 2 of 2
_
___________________
SIG.
6. LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS
FIRST LETTER SUCCEEDING LETTER (1)
MEASURED OR INITIATING VARIABLE MODIFIER DISPLAY OR OUTPUT FUNCTION
A ALARM
B DISPLAY OF STATE (2)
C CONTROLLING (4)
D DENSITY DIFFERENCE
E ALL ELECTRICAL VARIABLES (5) SENSING ELEMENT
F FLOW RATE RATIO
G GAUGING, POSITION OR LENGTH
H HAND (MANUALLY INITIATED) OPERATED
I INDICATING (3)
J SCAN
K TIME OR PROGRAMMED TIME
L LEVEL
M MOISTURE OR HUMIDITY
N USER'S CHOICE USER'S CHOICE
O USER'S CHOICE
P PRESSURE OR VACUUM TEST-POINT CONNECTION
Q QUALITY (5) INTEGRATE OR TOTALIZE INTEGRATING OR SUMMATING
R NUCLEAR RADIATION RECORDING
S SPEED OR FREQUENCY SWITCHING (2)
T TEMPERATURE TRANSMITTING
U MULTIVARIABLE MULTIFUNCTION UNIT
V VISCOSITY VALVE, DAMPER, ACTU, ELEMENT
W WEIGHT OR FORCE
X UNSPECIFIED (5) UNCLASSIFIED FUNCTIONS
Y VIBRATION COMPUTING RELAY, RELAY
Z EMERG. / SAFETY ACTING (2)
EXAMPLE : PDIRC DIFFERENTIAL PRESSURE INDICATION, RECORDING AND CONTROL
FIRST LETTER P, MODIFIER D, SUCCEEDING LETTERS I,R,C
1) NORMAL SEQUENCE OF SUCCEEDING LETTERS : B.I.R.C.T.Q.S.Z.A.
2) SIGNAL TYPE : ON/OFF
3) SIGNAL TYPE : CONTINUOUS
4) SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED
5) A NOTE SPECIFIES THE MEASURED PROPERTY. E.g. FOR LETTER E, I, U, P OR F
PHONE : [phone] - FAX : [phone]
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A
43100 PARMA (ITALY)
Specialty Products
Division
0
29/01/2003
ALB

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3 x
NO
NO
NO
NO
3 x
3 x
Gea Mechanical Equipment Italia S.p.A.
Aux. Voltage
A V
0
B5
2 3
Hz
TERMOATATO
THERMOSTAT
STELLA
460V LINE
460V LINE
Frame Corrente Rated Output Poles
TEFC
256T
93.0
460
V
24
PROD. CONDENSA
ELETTRICITA'
CONDENSATE PROD.
Bar
PULSATION DAMPER
COMPENSAT. PULS.
6
Note: max. hardness < 15°fH, max. particle size = 60 microns, filtred water
ARIA COMPRESSA
SI
COMPRESSED AIR
YES
SCAMB. CONDENSA
OIL EXCHANGER
ACQUA
SI
WATER
YES
CONDENSATE EXCHANGER
WATER
NO
GEAR BOX
PISTONS
PISTONI ACQUA
10
MinMin Max
RIDUTTORE
MaxMax
25 90
Min
°C l/h
CONSUMPTIONTEMPERATURE
Liquid PRESSURE Required
Bar
CONSUMI
NS3011P ( M-150 )
MODELLO MACCHINA
MACHINE MODEL
Fluido PRESSIONE TEMPERATURARich.
CONSUMPTION
RC
SIG.
SIG.
SPECIFICA CONSUMI
UTILITY SPECIFICATION
13490
N° DI SERIE
SERIAL No.
60 4WEG 0,75
(1HP) 1,47
460
STAR
460V LINE
460V LINE
Gea Niro Soavi
Marca
SCAMBIATORE OLIO
Note : max. dimensioni particelle < 15 ȝm, max. concentrazione particelle < 8 mg/m3, max. termperatura di condesazione < 3°C, max. contenuto olio < 5 mg/m3 ( Rif. ISO 8573 )
pressure value is referred to the inlet feeding pipe
kg/h
Electrical supply
60 13
NO
Poli Brand
- MOTORS
Il Cliente dovrà installare un riduttore al punto di attacco del vapore per adattare la pressione alle esigenze della macchina
The customer must install a pressure reducer at the steam inlet connection to adapt the pressure to the machine's requirements
Note: max. durezza < 15°fH, max. dimensioni particelle 60 micron
10
TENS. AUSILIARIA
valore di pressione sul tubo di alimentazione del prodotto
Hz
Grand.
kW
Cosij
Note: max. particel size < 15 ȝm, max. particel concentration < 8 mg/m3, max. presure dew point < 3°C, max. oil concentration < 5 mg/m3 (Ref. ISO8573)
Hz
Potenza
kW A
24 DC
143T
19.12.17
kg
3x
CONSUMI
MOTORI
9564-9000-002M-PO NEMA
premium
N° Sheets Weight
REV.
REV.
DATA
DATE
Protection
-
TT-0141
0
Efficienza Rulli / Edm R. bearings / Edm Protezione Size Power factor
°C
Tensione
V
Voltage Frequenza Frequency
0,55 1,3
460
Norme Standards Collegamento
NEMA
premium
Connection
M-VM IEC ABB 60 4
460
9572-0029-038
Materiale
Switchboard
Vedere documento disposizione esterna
IEC
Standards
Installation
Protezione
Protection
FORNITO
SUPPLIED
NO
NO
corrente C.C.
Terminal pos. Short circ.current
Quadro Elettrico
Cooling
Reference: external view drawing
N° Fogli
Installazione
Material
Raffreddamento Norme
Pos. morsettiera
4
Forma Current Fatt. potenza Corr. spunto Efficiency Start. current
M-O
Code
9565-2316-562
Codice TAG
WEG
kA
Pot. dissipata
TAG
18860 0,81
15 (20
HP) 25
A
Dissipat. power
Peso
kW
IP
%
45__13490_TT0141_C 1/1

Yes
Yes
Yes
Yes
No
Yes
Yes
No
No
No
Yes
Yes
Yes
No
No
Yes
CIP
MACHINE START
wait 15 sec. from M-O
start
activate pneumatic
switch of 2
nd
st.
wait 15 sec. from M-O
set pres. using 2nd st.
manual regulator
Deactivate YV-A, YV-A1 YV-
A2 (note 1)
Stop M-VM, M.VMP, M-PO,
M-POP
Stop M-O (note 4)
Deactivate YV-W, YV-C,
YV-S
MACHINE STOP
VM, M.VMP, M-PO,
C, YV-S
M-O stopped (note 5)
Set YU-1, YU-2 to 0Bar
(4mA)
M-O at maximum
speed (note 5)
MACHINE IS
STOPPED
Working Mode?
SIP
Pump
Yes
activate 2nd st.
pressure? (note2)
wait 15 sec. from M-O
start
activate YV-A2
No
Adjust 2nd stage pressure, if
required, using manual reg.
Remote
Local/Remote
Local
Remote
Deactivate pneumatic
switches of 1
st
,2
nd
stages
Set manuals regulator of
1
st
,2
nd
stage to 0 Bar
Deactivate YV-A, YV-A1LR,
YV-A2LR
See Note 1
B
0134
No
contact closed
15 sec
No
Flow alarm lamp
Thermal prot.
contact open
Yes
Light on Electrical protection
lamp alarm
Cabinet Ventilation
Fault
Yes
No
Light on Cabinet Vent. Fault
alarm lamp
SP-I
contact closed
cont. open after
15 sec
No
Light on Low Feeding
Pressure alarm lamp
Some functions are related to optional features of the machine. Consider only what is related to installed devices or options. NOTES:
1) Activate the REMOTE pressure control referring to the LOCAL/REMOTE options (CF17 or
SP-A
contact closed
No
Yes
Light on Air Pressure
warning lamp
ST-O, ST-C
contact closed
No
Yes
Light on High Oil temp./
High Condensate temp.
warning lamp
SL_LO
contact closed
No
Light on Low Oil Level
warning lamp
Yes
A
Activate SLRV-
PO pressure?
Activate YV-AOP
Inductive Sensor
SE-OP open?
Light ON malfunctioning
SLRV-PO warning lamp
Yes
SP-O, SP-OP
contact closed
No
cont. open after
15 sec
No
Light on Low Oil Pressure
alarm lamp
Emergency contact
open
Yes
No
Cut Off the Main supply to
MAIN & AUX MOTORS
Inductive Sensor
SE-OP closed?
cont. open after 3 sec
No
Yes
Light ON SLRV-PO
open lamp
A
FAX : [phone]
GEA Niro Soavi
Remote ON/OFF
control only?
Yes
REFER TO DOC
TT- 0134/PID
No
wait 15 sec.

Manufacturer:
We, as manufacturer, declare in sole responsibility that the machinery
Name:
Model:
Type:
Serial number: 13490
complies to all relevant provisions of this and the following directives:
Relevant EC
Regulations:
2006/42/CE
2014/30/UE
2014/35/UE
Applied harmonized
standards, in particular:
Remarks:
FABRIZIO MICCOLI
Managing Director
MP10M50
Parma,
16/02/2018
We also declare that the special technical documentation for this machine has been created in
accordance with Annex VII, Part A and we obligate to provide these upon reasoned request
from the individual national authorities by data transfer.
Authorized person for compiling and handing
over technical documentation:
GEA Mechanical Equipment Italia S.p.A.
FABRIZIO MICCOLI
Via A.M. Da Erba Edoari 29
43123 PARMA - ITALY
/
PUMP
GEA Mechanical Equipment Italia S.p.A.
Via A.M. Da Erba Edoari 29
43123 PARMA - ITALY
EC - Declaration of conformity for machines
in accordance with EC Machinery Directive 2006/42 /EC, Annex II 1. A
NS3011P
EN ISO 12100:2010
EN ISO 13849-1:2008
EN 60204-1:2006
Other applied
standards and
technical
specifications:

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Use and maintenance instructions
1.9. AIRBORNE NOISE EMISSIONS
1.9.1 SOUND PRESSURE LEVEL
This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
1C091E0C
The above values are calculated on the basis of measurements made on machines that are
technically comparable and representative of the machine herein described.
Machine model Sound pressure level dB(A)
NS3011
75 dB(A) ± 2 dB(A)
The table gives A-weighted sound pressure level measured at 1 m from the surface of the
machine and 1.6 m. from the ground, in front of the machine.