GEA CA8 Series Specification sheet

3” Pump
Electric Pumps
Operation Manual / Installation Instructions
(Original instructions)
2008-9015-001
01-2017
gea.com

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Contents
1 Preface 4.................................................................
1.1 About this manual 4.........................................................................
1.2 Manufacturer's address 6....................................................................
1.3 Customer service 6.........................................................................
1.4 EC - Declaration of conformity for machines
in accordance with EC Machinery Directive 2006/42 /EC, Annex II 1. A 7...........................
1.5 GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty 9..........
2 Safety 12...................................................................
2.1 Owner's obligation of care 12..................................................................
2.2 Explanation of safety symbols 13..............................................................
2.3 Basic safety instructions 14...................................................................
2.4 Personnel qualifications 15....................................................................
2.5 Protective devices 16........................................................................
2.6 Safety labels 16.............................................................................
3 Description 18..............................................................
3.1 Intended Use 18............................................................................
3.2 Product Changes 19.........................................................................
3.3 Functional Description 19.....................................................................
4 Technical Data 20..........................................................
4.1 Pump geometric data 20......................................................................
4.2 Minimum pit opening 21......................................................................
4.3 Performance data 22.........................................................................
4.4 Motor specification 26........................................................................
4.5 Control panel specifications 27................................................................
4.6 Acoustic emission 27.........................................................................
4.7 Hydraulic hoses 27..........................................................................
4.8 Bolt Torque Chart 28.........................................................................
4.9 Lubricant specifications 28....................................................................
5 Handling and Assembly 29..................................................
5.1 Special Qualifications Required for Handling 29..................................................
5.2 Safety instructions for handling and assembly 29.................................................
5.3 Preparation 29..............................................................................
5.4 Packing material disposal 30..................................................................
5.5 Anchor bolt installation procedure 31...........................................................
5.6 Pump handling 32...........................................................................
5.7 Installing the pump in the reception pit 33.......................................................
5.8 Control panel installation 35...................................................................
5.9 Electric motor installation 36...................................................................
5.10 Drive system installation 40...................................................................
5.11 Connecting the discharge to the evacuation line 43...............................................
6 Starting for the first time 44.................................................
6.1 Special personnel qualification required for initial commissioning 44.................................
6.2 Safety instructions for initial commissioning 44...................................................
6.3 Initial commissioning checklist 45..............................................................
6.4 Checks after initial commissioning 46...........................................................
6.5 Handing over to the owner 46.................................................................

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7 Operating 47...............................................................
7.1 Special Qualifications Required for Operating 47.................................................
7.2 Safety Instructions for Operating 47............................................................
7.3 Transferring mode 47........................................................................
7.4 Agitating mode (optional) 48...................................................................
7.5 Sweeping accumulations under the pump intake (only with agitation nozzle) 49.......................
8 Operating faults 50.........................................................
8.1 Special Qualifications Required for Troubleshooting 50............................................
8.2 Safety Instructions for Troubleshooting 50.......................................................
8.3 Troubleshooting possible faults 51.............................................................
9 Maintenance 52............................................................
9.1 Special Qualifications Required for Maintenance Work 52.........................................
9.2 Safety Instructions for Maintenance 52..........................................................
9.3 Scheduled maintenance responsibilities 52......................................................
9.4 Motor support threaded bolts lubrication 54......................................................
9.5 Bearing housing lubrication 54.................................................................
9.6 Check bolts torque 55........................................................................
9.7 Check the motor belt tension 55...............................................................
9.8 Visual inspection 55..........................................................................
9.9 Upper bearing lubrication 56..................................................................
9.10 Bearing housing seals inspection 56............................................................
10 Decommissioning 57.......................................................
10.1 Special personnel qualification required for decommissioning 57....................................
10.2 Safety instructions for decommissioning 57......................................................
10.3 Final decommissioning/disposal 57.............................................................
11 Appendix 58...............................................................
11.1 Label Position 58............................................................................
11.2 Pumping Head Calculation 59.................................................................
11.3 Consistency test 64..........................................................................
11.4 Abbreviations 65............................................................................

Preface
About this manual
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1 Preface
This is a GEA product. GEA is the manufacturer of the
Houle product line. This product was formerly known
under HOULE trademark.
1.1 About this manual
The manufacturer reserves the right to make changes due to technical
developments in the data and illustrations in this manual.
Reproductions, translations and copies of any kind, including extracts, require
written authorization from the manufacturer.
This manual is supplied with the product.
● They should be kept close at hand and remain with the equipment even if
the equipment is sold.
● This manual is not subject to an amendment service. The most recent
version at any time can be obtained through the technical dealer or directly
from the manufacturer.

Preface
About this manual
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Pictograms used
This pictogram indicates information that will help towards better
understanding of a procedure or operation.
This pictogram indicates a special tool required for installation.
!A correction bar in the margin indicates changes to the previous
edition. The character string ”!!” in the search field of the PDF
document locates the correction bar.
This pictogram indicates another document or section to refer to.
All manuals have a part number. The 4 middle digits specify the language of the
instruction manual:
Language Language Language
-9000- German -9013- Dutch -9032- Serbian
-9001- English (United
Kingdom)
-9015- English (North
American)
-9034- Slovak
-9002- French (France) -9016- Polish -9035- Chinese
-9003- Italian -9018- Japanese -9036- Lithuanian
-9004- Romanian -9021- Danish -9038- Portuguese (Brazil)
-9005- Spanish (Spain) -9022- Hungarian -9039- French (Canada)
-9007- Swedish -9023- Czech -9040- Latvian
-9008- Norwegian -9024- Finnish -9041- Estonian
-9009- Russian -9025- Croatian -9043- Spanish (Central
America)
-9010- Greek -9027- Bulgarian
-9012- Turkish -9029- Slovene
The instruction manuals may not be available in all the listed languages.

Preface
Customer service
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1.2 Manufacturer's address
GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
+1 819 477 - 7444
+1 819 477 - 5565
[email protected]
www.gea-farmtechnologies.com
1.3 Customer service
Authorized Technical Dealer
If necessary, please contact your nearest dealer.
There is a comprehensive dealer Internet search function on our website at the
following address:
www.gea-farmtechnologies.com
European Contact Information:
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
[email protected]
www.gea-farmtechnologies.com
US Contact Information:
GEA Farm Technologies, Inc.
1880 Country Farm Dr.
Naperville, IL 60563
+1 630 369 - 8100
+1 630 369 - 9875
[email protected]
www.gea-farmtechnologies.com

Preface
EC - Declaration of conformity for machines
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1.4 EC - Declaration of conformity for machines
in accordance with EC Machinery Directive 2006/42 /EC, Annex II 1. A
Manufacturer: GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
We, as manufacturer, declare in sole responsibility that the machinery
Name: 3” pump
Model: Electric pump
Type:
Serial number: CA8-xxxxxxx
complies to all relevant provisions of this and the following directives:
Relevant EC
Regulations:
2006/42/EC EC Machinery Directive
Applied harmonized
standards, in particular: EN 809:2009-06 Pumps and pump units for liquids - Common
safety requirements
EN 894-1-2-3-4 (2008-11) Safety of machinery - Ergonomics requirements
EN 953 (2009-07) Safety of machinery - Guards - General
requirements for the design and construction of
fixed and movable guards
EN 12100-1 (2009-10) Safety of machinery - Basic concepts, general
principles for design
EN 12100-2 (2009-10) Safety of machinery - Basic concepts, general
principles for design
EN 1037 (2008-11) Safety of machinery - Avoidance of unexpected
start-up
EN 14121-1 (2007-12) Safety of machinery - Risk assessment - Part:1
Principles
EN 14121-2 (2007-12) Safety of machinery - Risk assessment - Part 2:
Practical guidance and examples of methods
EN 60204-1 (2007-06) Electrical equipement of machines
NF X 08-003-1 (2006-07) Graphic and pictographic symbols - colors and
safety signs
Other applied standards
and technical
specifications:
Remarks: We also declare that the special technical documentation for this machine has
been created in accordance with Annex VII, Part A and we obligate to provide
these upon reasoned request from the individual national authorities by data
transfer.

Preface
EC - Declaration of conformity for machines
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Authorized person for compiling and handing over
technical documentation:
Josef Schröer
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
'+49 (0) 2383 / 93-70
Drummondville, 13 september
2012 Yann Desrochers
(Head of Research and Development)

Preface
GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty
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1.5 GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment
warranty
Important notice!
THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD
UNDER THE HOULE TRADEMARK.
1.5.1 Limited warranty
GEA Farm Technologies Canada Inc. / Division GEA Houle (hereinafter
referred to as ”the Company”) warrants to the original buyer and end user
(hereinafter referred to as the ”Purchaser”) that the parts of all equipment sold
under the Company trademark are free from defects in material or workmanship
for a period of twelve (12) months from the date of delivery of the equipment to
the Purchaser. This written warranty takes precedence over any other written
warranty included in previous versions of the Company's manuals. Any
equipment used for commercial usage, commercial lease on one or more farms
is warranted for a reduced period of thirty (30) days only.
Components from third-party manufacturers that are not built by the Company,
and which are accessory to the equipment sold under the Company trademark
(including, without limitation, the motors and tires), are subject to such
third-party manufacturers' specific warranty coverage.
THIS WARRANTY EXTENDS ONLY TO THE PURCHASER AND DOES NOT
APPLY IN THE EVENT THAT THE EQUIPMENT IS SOLD OR OTHERWISE
TRANSFERRED.
1.5.2 Condition of the limited warranty
The Company, through its GEA authorized dealers only (hereinafter referred to
as ”Dealer”, reserves the right to either repair or replace all parts deemed
defective under the following conditions:
1. That the equipment is installed, operated and maintained in accordance with
the Company directives;
2. That the Purchaser uses the equipment in accordance with specific
instructions, under normal conditions, for the sole purpose for which the
equipment was designed;
3. That the Purchaser notifies in writing his Authorized Dealer or the Company
(whichever the case may be) of any defect of the equipment. In either case
the notification must be made within the twelve (12) months following the
date of the delivery to the Purchaser;
4. The Purchaser or the Authorized Dealer must keep the defective parts or
equipment for inspection by the Company and return such defective parts
or equipment prepaid to the Company, if requested;
5. That the Purchaser does not modify the equipment, nor attempts to repair
any equipment or parts without proper authorization from the Company;
6. Depending on the nature of the equipment involved and whether it is fixed
or transportable, the Company will repair or replace the defective parts of the
equipment free of charge where installed, or at the business place of the
Authorized Dealer or the Company, at its sole discretion.

Preface
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1.5.3 Extent of limited warranty
This limited warranty DOES NOT cover:
● Defects caused by negligence of the Purchaser in the maintenance of the
equipment, improper use resulting from failure to adhere strictly to the
Company's manuals or non-compliance with prescribed maintenance
instructions provided by the Company (including, without limitation, lack of
lubrication of the equipment), as well as damages arising from
non-conforming installation of the equipment, or ambient temperature or
conditions of storage of the equipment that do not comply with the
Company's recommendations (including, without limitation, any damages
resulting from storage or operation of the equipment at a temperature equal
or below (5°C/41°F));
● Damages to equipment due to normal wear and tear or to external causes,
including issues of power or inadequate electrical conditions (including,
without limitation, inadequate tension (neutral/ground), abnormal
mechanical or environmental conditions (including, without limitation,
damages caused by fire, lightning, flood or other natural disaster), damages
caused by the use of sand litter or other abrasive or inadequate material
(including, without limitation, damages caused by solids in the manure, such
as stone, wood, iron, concrete, and strings), as well as damages caused by
ice or frozen manure blocking the evacuation line of the equipment or the
introduction of such solids in the equipment;
● Freight and shipping associated with repair or replacement of equipment
under this limited warranty, as well as all costs relating to removal or
replacement of any equipment that is welded or affixed permanently to the
ground or a building (including, without limitation, labor costs, and costs
related to concrete or excavation);
● Claims arising from repairs or replacements made by the Purchaser without
the prior written consent of the Company. The Purchaser shall not remove
or alter any safety device, guard, or warning sign.
If the Purchaser fails to comply with any of its obligations referred to in this
paragraph, the Purchaser agrees to save the Company and the Authorized
Dealer harmless in respect of any liability or obligation incurred by the Company
or the Authorized Dealer resulting from such failure of the Purchaser.

Preface
GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty
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1.5.4 Warranty limitations and exclusion
NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER
THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE
EQUIPMENT SOLD.
Some states (or jurisdictions) do not allow the exclusion of implied warranties
so it is possible that this limitation may not apply.
THE COMPANY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE
WARRANTIES OF MERCHANTABILITY, ADAPTABILITY OR OF
PERFORMANCE, PROVIDED THAT SUCH EXCLUSION OF LIABILITY
COMPLIES WITH THE LAWS HAVING APPLICABLE REGULATORY
JURISDICTION.
THE LIABILITY OF THE COMPANY AND ITS AUTHORIZED DEALERS
UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF
DEFECTIVE PARTS UP TO THE CONTRACT VALUE FOR THE
PURCHASED EQUIPMENT. IN NO EVENT SHALL THE COMPANY BE
LIABLE FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL,
PUNITIVE OR EXEMPLARY DAMAGES IN ANY KIND OR CHARACTER,
INCLUDING INDIRECT COSTS, LOSS OF PRODUCTION, LOSS OF
REVENUES OR PROFITS, AND OTHER DISBURSEMENTS WHICH MAY
OCCUR.
Some states (or jurisdictions) do not allow the exclusion or limitation of
incidental or consequential damages and so it is possible that these limitations
or exclusions may not apply.
1.5.5 General statements
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY
ALSO HAVE OTHER RIGHTS THAT VARY BY JURISDICTION.
THE DEALER IS NOT AUTHORIZED TO MAKE ANY ADDITIONAL
REPRESENTATIONS OR PROMISES THAT DIFFER IN ANY WAY FROM
THE TERM OF THIS LIMITED WARRANTY, OR MODIFY THE PROVISIONS,
DURATION AND CONDITIONS OF THIS LIMITED WARRANTY. NO WAIVER
OR MODIFICATION OF THIS LIMITED WARRANTY IS VALID UNLESS
AGREED TO IN WRITING AND SIGNED BY THE AUTHORIZED
REPRESENTATIVES OF THE COMPANY.
IN THE EVENT OF ANY CONFLICT BETWEEN THE ENGLISH LANGUAGE
VERSION AND ANY OTHER TRANSLATED VERSION OF THIS LIMITED
WARRANTY (WITH THE EXCEPTION OF THE FRENCH LANGUAGE
VERSION) THE ENGLISH VERSION SHALL PREVAIL.

Safety
Owner's obligation of care
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2 Safety
2.1 Owner's obligation of care
This product is designed for agricultural purposes only. Make sure to follow the
local rules and regulations in relation with the use of this product.
This product is designed and constructed while taking into account a risk
assessment, a selection of harmonized standards and other technical
specifications to be complied with in order to guarantee a maximum level of
safety.
If component(s)/equipment not manufactured by GEA is/are added to this GEA
product, consider that new risk(s) may arise from this addition. Make sure the
equipment and the environment surrounding the equipment remain safe.
Since agitated manure produces heavy toxic gases, make sure to follow the
safety procedures for confined spaces before operating or servicing this
equipment in such environment. Look at the corresponding Web site below to
make sure the local safety procedures for confined spaces are followed.
Location Administrated by Web site
Canada Canadian Centre for
Occupational Health and
Safety
www.ccohs.ca
USA Occupational Safety and
Health Administration
www.osha.gov
European Union European Agency for
Safety and Health at Work
www.osha.europa.eu
Safety is achieved when the safety instructions are followed. It is part of the
owner's obligation of care to implement these safety measures and make sure
they are carried out at all times.
The owner must ensure a safe environment by providing:
● this instruction manual with this product. Everyone performing activities in
connection with this product must read this instruction manual and follow
those instructions;
● all required personal safety gear such as hearing, eye, feet protection, etc;
● adequate training for employee(s) working or performing activities in
connection with this product;
● the tools listed in this manual to perform activities in connection with this
product;
● locally purchased components and/or products that comply with the
technical requirements mentioned in section Technical data, if applicable;
● new parts to replace any defective, worn or damaged parts on this product;
● adequate lighting in all areas where activities in connection with this product
are performed.

Safety
Explanation of safety symbols
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2.2 Explanation of safety symbols
The safety symbols draw attention to the importance of the adjacent text.
The design of the notifications is based on ISO 3864-2 and ANSI535.6.
Safety symbols and key words
Danger!
The signal word ”Danger” indicates an immediate threat to the lives or
health of personnel.
Death or serious injury may result if the danger is not avoided.
Warning!
The indication ”Warning” signals danger to life or health of personnel.
Death or serious injury may result if the danger is not avoided.
Caution!
The indication ”Caution” signals a hazardous situation.
Minor or moderate injury may result if the danger is not avoided.
Attention!
The word ”Attention” indicates important information on risks for the
product or the environment.

Safety
Basic safety instructions
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2.3 Basic safety instructions
● Only trained personnel can operate this product to ensure safe operating
methods. Make sure the personnel performing activities in connection with
this product have the skills when special qualifications are required. Read
the section Safety - Personnel qualifications.
● Wear appropriate personal safety gear such as hearing, eye, feet
protection, etc. when performing activities in connection with this product.
Inspect the personal gear and replace if worn and/or defective.
● Familiarize yourself with the environment surrounding the working area.
Locate the elements that can be dangerous in order to avoid them.
● No one stands near this product unless they are performing instructions
included in this manual. When near this product, keep body parts such as
hands, feet, hair as well as clothing away from dangerous parts such as
rotating parts, articulated parts, sharp edges, etc.
● Use this product only when in perfect working condition. Do not use
damaged, worn or defective parts on this product, replace immediately to
avoid serious damages and injuries.
● The use of any tool or lubricant is subject to certain risks. Follow the
manufacturer's recommendations and wear appropriate personal safety
gear.
● Never remove the safety devices such as guards, covers, chains, labels, etc.
from this product to ensure safety unless otherwise indicated in this
instruction manual. Refer to section Safety - Protective devices. Read and
follow the instructions of the safety labels affixed on this product and make
sure the safety labels are legible at all times.

Safety
Personnel qualifications
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2.4 Personnel qualifications
The manufacturer intends to determine the difference between trained
personnel and qualified personnel.
Trained personnel
The operator was trained by the manufacturer or its legal representative to
follow all safety rules, cleaning method, general maintenance as well as the
operating methods.
It is the operator's responsibility to inform the farm workers of those rules,
maintenance and methods.
Qualified personnel
Qualified personnel refers to those having obtained the academic knowledge
of a specific field of work.
This personnel has followed a training and subsequently obtained a
certification, diploma or any other official document provided by a recognized
academic facility in the country of study.
An equivalence may be required when operating in other countries.
The special qualifications required will be specified in each section.
Everyone who performs work or activities in connection with the product must
carefully read and understand the manual and then act accordingly.

Safety
Safety labels
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2.5 Protective devices
This product is equipped with safety parts protecting the user against
dangerous elements.
Those parts must be in perfect working condition and remain in place at all
times.
Replace if damaged, worn and/or defective. Refer to the part number.
Safety guard for drive belt (European version only)
(part no. 2008-7727-440)
Protective lower guard for drive belt (European version only)
(part no. 2008-1407-730)
2.6 Safety labels
The labels affixed on this product inform the user of the potential dangers, the
prohibited manoeuvres, the proper procedures and applications when
performing activities in connection with this product.
The labels must remain in place and legible at all times.
Replace when damaged. Refer to the part number for the appropriate label.
Danger! - Toxic gases (American model)
Manure produces toxic gases that can cause loss of
consciousness, asphyxia or death in a few seconds.
Part no 2099-4720-010
Danger! - Toxic gases (European model)
Manure produces toxic gases that can cause loss of
consciousness, asphyxia or death in a few seconds.
Part no 2099-4725-210
Danger! - High voltage. (American model)
Always turn off main power before service and maintenance.
Read the operator's manual for safety information and for
operating, servicing and maintenance instructions.
Part no 2099-4721-000
Danger! - High voltage. (European model)
Part no 2099-4725-240
Danger! - Finger entanglement hazard.
Part no 2099-4725-110
Read the operator's manual for safety information. (European
model)
Part no 2099-4725-100

Safety
Safety labels
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Read the operator's manual for safety information before
service and maintenance. (European model)
Part no 2099-4725-130
Always turn off and lock main power before service and
maintenance. (European model)
Part no 2099-4725-150
Refer to section 11.1 - Appendix - Label position.

Description
Intended Use
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3 Description
3.1 Intended Use
This product is exclusively designed to:
● Transfer dairy waste water or hog manure having a maximum consistency
up to 1/4 inch (6mm) according to the pump model.
● Operate in a well-ventilated environment free of explosive gases.
● Operate in a frost free environment.
Note!
This product and its equipment are designed for agricultural purposes
only. Any applications not listed above are considered as improper
use.
Please note that the following is prohibited:
● processing others substances than manure and water into the pump.
● installing an electrical motor on the equipment which does not match the
motor technical specifications provided in this manual. The equipment is not
designed to use any other type of motor than those listed. Improper motor
performance may result in damage to the equipment and/or motor.
The manufacturer/supplier is not liable for any resulting damage. The user
alone bears the risk.
Correct use also includes reading the instructions and observing the inspection
and maintenance conditions.
● The manufacturer expressly points out that only original parts, original
accessories and original chemical substances have been adapted, tested
and authorized for use with the product.
● The installation or use of products from other manufacturers may affect the
specified properties of the original parts and lead to injury to people and
animals.
● The manufacturer does not accept any liability for injury to people or
animals, or damage to the product, caused by the use of products from other
manufacturers.

Description
Functional Description
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3.2 Product Changes
Unauthorized product modifications can have a negative impact on the safety,
service life and functionality of the product.
Any modifications not described in the product documentation are deemed to
be prohibited.
For safety reasons, do not carry out any unauthorized changes!
Planned changes must be approved by the manufacturer in writing.
Any unauthorized modifications to the product will invalidate the warranty and
may invalidate the manufacturer's declaration or installation declaration
provided.
3.3 Functional Description
The pump agitates and transfers manure from a reception pit to a main storage.
The pump either starts automatically or manually via a control panel.
2
1
3
4
Legend:
1Reception pit 2Pumped liquid
3Liquid directed through nozzle
for agitation (if applicable)
4Liquid transferred to a storage

Technical Data
Pump geometric data
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4 Technical Data
4.1 Pump geometric data
3” Pump 3” High Pressure 3” Compact
Impeller diameter
5 7/8” [150mm]
6 9/16” [167mm]
6 13/16” [173mm]
7 1/16” [180mm]
8 1/4” [210mm]
9 1/2” [241mm]
5 7/8” [150mm]
6 9/16” [167mm]
Pump height 102” @ 174” [2.59m @ 4.42m]
Maximum total
weight 529 lbs [240kg] 551 lbs [250kg] 375 lbs [170kg]