GEA Futuro Specification sheet

Futuro
Underground Manure Pumps
Instruction Manual / Installation Instructions
(Original instructions)
2007-9015-001
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engineering for a better world GEA Farm Technologies

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Contents
1 Preface 4........................................................................
1.1 Information on the instructions 4......................................................................
1.2 Manufacturer address 6.............................................................................
1.3 Customer services 6................................................................................
1.4 Declaration of conformity 7...........................................................................
1.5 GEA Houle Inc. - General Equipment Warranty 8........................................................
1.6 Specific Limited Warranty for Steel Evacuation Line 11....................................................
2 Safety 12.........................................................................
2.1 Owner's obligation of care 12.........................................................................
2.2 Explanation of the safety symbols used 14..............................................................
2.3 Basic safety instructions 15...........................................................................
2.4 Personnel qualification 17.............................................................................
2.5 Protective devices 18.................................................................................
3 Description 20....................................................................
3.1 Correct applications 20...............................................................................
3.2 Changes to the product 21............................................................................
3.3 Design of the equipment 21...........................................................................
3.4 Functional description 22.............................................................................
3.5 Main View 23.......................................................................................
3.6 Technical Data 30...................................................................................
4 Transport 39......................................................................
4.1 Special personnel qualification required for transport 39...................................................
4.2 Safety instructions for transport 39.....................................................................
4.3 Permissible devices and aids for transportation 39........................................................
4.4 Lifting and moving the pump 40........................................................................
4.5 Lifting and moving the hydraulic power unit 40...........................................................
4.6 Storage conditions 40................................................................................
4.7 Information on disposing of packing material 40..........................................................
5 Installation 41.....................................................................
5.1 Special personnel qualification required for installation 41..................................................
5.2 Safety instructions for installation 41....................................................................
5.3 Assembly preparations 42............................................................................
5.4 Environmental prerequisites for setting up 47............................................................
5.5 Installing the pump 48................................................................................
5.6 Installation of the evacuation line 52....................................................................
5.7 Installing the motor on the hydraulic power unit 65........................................................
5.8 Installing the hydraulic power unit 67....................................................................
5.9 Connecting the Futuro to the hydraulic power unit 70......................................................
5.10 Information on disposing of material after installation is finished 70..........................................
6 Initial Commissioning 71..........................................................
6.1 Special personnel qualification required for initial commissioning 71.........................................
6.2 Safety instructions for initial commissioning 71...........................................................
6.3 Checks before initial commissioning 72.................................................................
6.4 First start 75........................................................................................
6.5 Checks after initial commissioning 75...................................................................
6.6 Handing over to the owner 75.........................................................................

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7 Operation 76......................................................................
7.1 Special personnel qualification required for operation 76...................................................
7.2 Safety instructions for operation 76.....................................................................
7.3 Description of the operating elements 78...............................................................
7.4 Operating 80.......................................................................................
8 Operating faults 83................................................................
8.1 Special personnel qualification required for troubleshooting 83.............................................
8.2 Safety instructions for troubleshooting 83................................................................
8.3 Troubleshooting possible faults 84.....................................................................
9 Maintenance 87...................................................................
9.1 Special personnel qualification required for maintenance work 87..........................................
9.2 Safety instructions for maintenance 87..................................................................
9.3 Scheduled maintenance responsibilities 90..............................................................
10 Decommissioning 98..............................................................
10.1 Special personnel qualification required for decommissioning 98............................................
10.2 Safety instructions for decommissioning 98..............................................................
10.3 Temporary decommissioning 98.......................................................................
10.4 Final decommissioning/disposal 99.....................................................................
11 Appendix 100......................................................................
11.1 Consistency test 100..................................................................................
11.2 Label position 100....................................................................................
11.3 Hydraulic diagrams 102................................................................................
11.4 Abbreviations 106.....................................................................................

Preface
Information on the instructions
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1 Preface
1.1 Information on the instructions
The manufacturer reserves the right to make changes due to technical
developments in the data and images given in this manual.
Reproductions, translations and copies of any kind, even of extracts, require
written authorization from the manufacturer.
Abbreviations, units, specialist terms, special names or specialist terminology
are explained in more detail in the "Appendix".
These instructions are part of the supply.
● They should be kept close at hand and remain with the equipment even if
the equipment is sold.
● This manual is not subject to an amendment service. The most recent
version at any time can be obtained through the technical dealer or directly
from the manufacturer.
● They are designed as modular and only refer to the stated product.
More information on the product and components associated with the
product may also be given in the corresponding documents and manuals.
This applies especially for safety information!

Preface
Information on the instructions
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Pictograms used
This pictogram indicates information that will help towards better
understanding of a procedure or operation.
This pictogram indicates a special tool required for installation.
This pictogram refers to another document or another section of this
manual.
If a manual number is given, the middle 4 figures indicate the language, as
follows:
language language language
-9000- German -9013- Dutch -9032- Serbian
-9001- English (United
Kingdom)
-9015- English (North
American)
-9034- Slovakian
-9002- French (France) -9016- Polish -9035- Chinese
-9003- Italian -9018- Japanese -9036- Lithuanian
-9004- Romanian -9021- Danish -9038- Portuguese (Brazil)
-9005- Spanish (Spain) -9022- Hungarian -9039- French (Canada)
-9007- Swedish -9023- Czech -9040- Latvian
-9008- Norwegian -9024- Finnish -9041- Estonian
-9009- Russian -9025- Croatian -9043- Spanish (Central
America)
-9010- Greek -9027- Bulgarian
-9012- Turkish -9029- Slovenian
Not all of the above languages may be available.

Preface
Customer services
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1.2 Manufacturer address
GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
+1 819 477 - 7444
+1 819 477 - 5565
[email protected]
www.gea-farmtechnologies.com
1.3 Customer services
authorized Technical Dealer
If necessary, please contact your nearest authorized technical dealer.
There is a comprehensive dealer Internet search function on our website at the
following address:
www.gea-farmtechnologies.com
European Contact Information:
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
[email protected]
www.gea-farmtechnologies.com
US Contact Information:
GEA Farm Technologies, Inc.
1880 Country Farm Dr.
Naperville, IL 60563
+1 630 369 - 8100
+1 630 369 - 9875
[email protected]
www.gea-farmtechnologies.com

Preface
Declaration of conformity
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1.4 Declaration of conformity
Manufacturer: GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
Product category: Underground Manure Pumps
Type of product: Futuro
The named product is in conformity with the requirements of the following European directives:
2006/42/EC Machinery Directive
Conformity with the requirements of these directives is testified by complete adherence to the following
standards:
● Harmonized European standards
EN 894-2+A1
(2008-12)
Safety of machinery
Ergonomics requirements for the design of displays and control actuators - Part2 : Displays
EN 953+A1
(2009-07)
Safety of machinery
Guards
EN 1037-A1
(2008-06)
Safety of machinery
Prevention of unexpected start-up
EN 12100-1
(2009-10)
Machine safety, basic terms, general design guidelines.
Part 1: Basic terminology, methods
EN 12100-2
(2009-10)
Machine safety, basic terms, general design guidelines.
Part 2: Technical guidelines and specifications
EN ISO 13857
(2008-06)
Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs
EN ISO 14121-1
(2007-12)
Safety of machinery - Risk assessment - Part 1: Principles
EN ISO 14121-2
(2007-12)
Safety of machinery - Risk assessment - Part 2: Practical guidance and examples of methods
NF X 08-003-1
(2006-07)
Graphic and pictographic symbols - colors and safety signs
Person responsible for compiling the
relevant technical documents:
Josef Schröer
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
'+49 (0) 2383 / 93-70
Drummondville, 09 January 2010
Yann Desrochers
(Head of Research and
Development)
The undersigned is acting by virtue of power of attorney from the management of:
GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6
This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs
443, 444 of the BGB.
This declaration of conformity becomes invalid if design changes are made which affect the technical data given in the instructions
and the correct use of the product, thereby significantly altering the machine!

Preface
GEA Houle Inc. - General Equipment Warranty
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1.5 GEA Houle Inc. - General Equipment Warranty
Important notice!
THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD
UNDER THE GEA HOULE TRADEMARK.
1.5.1 Limited warranty
GEA Houle Inc. (hereinafter referred to as ”the Company”) warrants to the
original buyer and end user (hereinafter referred to as the ”Purchaser”) that the
parts of all equipment sold under the Company trademark are free from defects
in material or workmanship for a period of twelve (12) months from the date of
delivery of the equipment to the Purchaser. This written warranty takes
precedence over any other written warranty included in previous versions of the
Company's manuals. Any equipment used for commercial usage, commercial
lease on one or more farms is warranted for a reduced period of thirty (30) days
only.
Components from third-party manufacturers that are not built by the Company,
and which are accessory to the equipment sold under the Company trademark
(including, without limitation, the motors and tires), are subject to such
third-party manufacturers' specific warranty coverage.
THIS WARRANTY EXTENDS ONLY TO THE PURCHASER AND DOES NOT
APPLY IN THE EVENT THAT THE EQUIPMENT IS SOLD OR OTHERWISE
TRANSFERRED.
1.5.2 Condition of the limited warranty
The Company, through its GEA authorized dealers only (hereinafter referred to
as ”Dealer”), reserves the right to either repair or replace all parts deemed
defective under the following conditions:
1. That the equipment is installed, operated and maintained in accordance with
the Company directives;
2. That the Purchaser uses the equipment in accordance with specific
instructions, under normal conditions, for the sole purpose for which the
equipment was designed;
3. That the Purchaser notifies in writing his Dealer or the Company (whichever
the case may be) of any defect of the equipment. In either case the notification
must be made within the twelve (12) months following the date of the delivery
to the Purchaser;
4. The Purchaser or the Dealer must keep the defective parts or equipment for
inspection by the Company and return such defective parts or equipment
prepaid to the Company, if requested;
5. That the Purchaser does not modify the equipment, nor attempts to repair any
equipment or parts without proper authorization from the Company;
6. Depending on the nature of the equipment involved and whether it is fixed
or transportable, the Company will repair or replace the defective parts of the
equipment free of charge where installed, or at the business place of the Dealer
or the Company, at its sole discretion.

Preface
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1.5.3 Extent of limited warranty
This limited warranty DOES NOT cover:
● Defects caused by negligence of the Purchaser in the maintenance of the
equipment, improper use resulting from failure to adhere strictly to the
Company's manuals or non-compliance with prescribed maintenance
instructions provided by the Company (including, without limitation, lack of
lubrication of the equipment), as well as damages arising from
non-conforming installation of the equipment, or ambient temperature or
conditions of storage of the equipment that do not comply with the
Company's recommendations (including, without limitation, any damages
resulting from storage or operation of the equipment at a temperature equal
or below the freezing point (0°C/32°F));
● Damages to equipment due to normal wear and tear or to external causes,
including issues of power or inadequate electrical conditions (including,
without limitation, inadequate tension (neutral/ground), abnormal
mechanical or environmental conditions (including, without limitation,
damages caused by fire, lightning, flood or other natural disaster), damages
caused by the use of sand litter or other abrasive or inadequate material
(including, without limitation, damages caused by solids in the manure, such
as stone, wood, iron, concrete, and strings), as well as damages caused by
ice or frozen manure blocking the evacuation line of the equipment or the
introduction of such solids in the equipment;
● Freight and shipping associated with repair or replacement of equipment
under this limited warranty, as well as all costs relating to removal or
replacement of any equipment that is welded or affixed permanently to the
ground or a building (including, without limitation, labor costs, and costs
related to concrete or excavation);
● Claims arising from repairs or replacements made by the Purchaser without
the prior written consent of the Company. The Purchaser shall not remove
or alter any safety device, guard, or warning sign.
If the Purchaser fails to comply with any of its obligations referred to in this
paragraph, the Purchaser agrees to save the Company and the Dealer
harmless in respect of any liability or obligation incurred by the Company or the
Dealer resulting from such failure of the Purchaser.

Preface
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1.5.4 Warranty limitations and exclusion
NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER
THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE
EQUIPMENT SOLD.
Some states (or jurisdictions) do not allow the exclusion of implied warranties
so it is possible that this limitation may not apply.
THE COMPANY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE
WARRANTIES OF MERCHANTABILITY, ADAPTABILITY OR OF
PERFORMANCE, PROVIDED THAT SUCH EXCLUSION OF LIABILITY
COMPLIES WITH THE LAWS HAVING APPLICABLE REGULATORY
JURISDICTION.
THE LIABILITY OF THE COMPANY AND ITS DEALERS UNDER THIS
WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS UP TO THE CONTRACT VALUE FOR THE PURCHASED
EQUIPMENT. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR ANY
SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR
EXEMPLARY DAMAGES IN ANY KIND OR CHARACTER, INCLUDING
INDIRECT COSTS, LOSS OF PRODUCTION, LOSS OF REVENUES OR
PROFITS, AND OTHER DISBURSEMENTS WHICH MAY OCCUR.
Some states (or jurisdictions) do not allow the exclusion or limitation of
incidental or consequential damages and so it is possible that these limitations
or exclusions may not apply.
1.5.5 General statements
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY
ALSO HAVE OTHER RIGHTS THAT VARY BY JURISDICTION.
THE DEALER IS NOT AUTHORIZED TO MAKE ANY ADDITIONAL OR
REPRESENTATIONS OR PROMISES THAT DIFFER IN ANY WAY FROM
THE TERM OF THIS LIMITED WARRANTY, OR MODIFY THE PROVISIONS,
DURATION AND CONDITIONS OF THIS LIMITED WARRANTY. NO WAIVER
OR MODIFICATION OF THIS LIMITED WARRANTY IS VALID UNLESS
AGREED TO IN WRITING AND SIGNED BY THE AUTHORIZED
REPRESENTATIVES OF THE COMPANY.
IN THE EVENT OF ANY CONFLICT BETWEEN THE ENGLISH LANGUAGE
VERSION AND ANY OTHER TRANSLATED VERSION OF THIS LIMITED
WARRANTY (WITH THE EXCEPTION OF THE FRENCH LANGUAGE
VERSION) THE ENGLISH VERSION SHALL PREVAIL.

Preface
Specific Limited Warranty for Steel Evacuation Line
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1.6 Specific Limited Warranty for Steel Evacuation Line
This specific limited warranty extends to the Purchaser of all evacuation line
equipment (the ”Evacuation Line”) sold by the Company in connection with any
Magnum or Futuro underground manure pumps. All conditions stated in this
specific limited warranty are in addition to the General Equipment Warranty that
applies to all equipment sold by the Company (see Section 1.5 above). In the
event of any conflict between the conditions stated in this specific limited
warranty and those specified in the General Equipment Warranty, the
conditions of this specific limited warranty shall prevail.
1.6.1 Extent of Specific Limited Warranty
This specific limited warranty DOES NOT cover damages to the Steel
Evacuation Line arising from improper installation. More precisely, Purchaser
must ensure that the Steel Evacuation Line is surrounded by at least 6” [15 cm]
of fine compacted sand. As a result, the trench in which the Steel Evacuation
Line is laid must be dug 6” [15 cm] deeper than required to allow spreading of
this 6” [15 cm] fine compacted sand bed on the bottom of trench before installing
the Steel Evacuation Line.
1.6.2 Prorated Warranty Against Corrosion
The Steel Evacuation Line is warranted against perforation due to corrosion, for
a maximum period of five (5) years from the date of delivery of the Steel
Evacuation Line to the Purchaser, as further detailed under Subsection 1.6.3
below. This prorated warranty can be extended to fifteen (15) years provided
that sacrificial anodes are installed as per the instructions given in this manual.
1.6.3 Applicable Reimbursement Process for Steel Evacuation Line Replacement
In the event that the Steel Evacuation Line must be replaced due to defects
covered under this warranty, the Company will reimburse the Purchaser as
follows:
●If sacrificial anodes were not installed by Purchaser: an amount equal
to 1/5 (one fifth) of the Steel Evacuation Line price list (i.e. price in effect at
the time the claim is submitted to the Company), multiplied by the number
of full years remaining before the expiry of the warranty period;
or
●If sacrificial anodes were installed by Purchaser as per the Company's
instructions: an amount equal to 1/15 (one fifteenth) of the Steel
Evacuation Line price list (i.e. price in effect at the time the claim is submitted
to the Company), multiplied by the number of full years remaining before the
expiry of the warranty period.

Safety
Owner's obligation of care
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2 Safety
2.1 Owner's obligation of care
The product has been designed and constructed while taking account of a
potential risk analysis and after careful selection of the harmonized standards
and other technical specifications to be complied with. It therefore guarantees
a maximum level of safety.
This safety can only be achieved in practice on the farm however when all of
the necessary measures have been taken. It is part of the owner's obligation of
care to plan these measures and check that they are carried out.
In particular, the owner must ensure that
● Everyone who works with or performs activities in connection with the
product carefully reads the instructions (especially the safety instructions
and warnings).
● A Danger! TOXIC GASES sign is posted at the eye level, at the entry of the
pit area. Make sure this sign remains visible at all times.
● No one must enter into a manure pit at any time, except qualified personnel
having knowledge on procedures in confined spaces.
● Safety fences have been installed around the reservoir and/or equipment
to protect people and livestock against hazardous fall. Safety fences must
meet local requirements regarding workers safety.
● Safety equipment is available on site (hearing protection, eye protection.).
Everyone who works with or performs activities in connection with the
product must use safety equipment.
● All local requirements on safety procedures in confined spaces have been
followed. Refer to the Basic Safety Instruction section.
● The power source is shut off and locked before lubricating, servicing and
adjusting.
● Permanent ventilation has been installed in each structure surrounding the
main storage to evacuate toxic gases.

Safety
Owner's obligation of care
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● The equipment have been installed in an environment free of explosive
gases.
● Enough light is provided in each operation and maintenance area to light up
equipment, controls and safety stickers. To ensure adequate visibility of
safety stickers applied on the equipment, lights must provide 200 lux
minimum at these areas.
● The motor installed on the equipment meets local regulations and the
technical specifications in this manual.
● The control panel of the equipment meets local regulations and the technical
specifications in this manual.
● Never allow bystanders to stay close to the equipment when lifted and / or
in operation.
● A full set of legible instructions is always kept by the product so that anyone
who has to carry out work on the product can look at the instructions at any
time.
● The instructions in the section entitled ”Basic safety instructions” are
followed.
● The legal requirements are met.
● Operating instructions are produced for the farm. These must be especially
adapted to the conditions of the business, once again, expressly taking
account of safety aspects.
● The product
- is only used for its intended purpose.
- should only be operated if it is in perfect working order.
Particularly check the operation of the safety equipment on a regular
basis.
● The work to be carried out is performed by a sufficiently qualified person!
In this respect, please also read the section on ”Personnel
Qualification”.
● The personnel is regularly instructed in all relevant matters of safety at work
and protection of the environment and is familiar with the manual,
particularly the safety instructions it contains.
● Operating personnel who requires training only work on the product under
the supervision of an experienced person.
● Safety signs, manufacturer's plate and decals, attached to the product, must
be replaced immediately if they become illegible or are lost.
● Escape routes are marked by means of signs in accordance with national
regulations!
● The personnel protective equipment required for personnel carrying out
operation, maintenance and repairs is made available and used.
● Unauthorized persons (e.g. children) are not allowed in hazardous areas.

Safety
Explanation of the safety symbols used
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2.2 Explanation of the safety symbols used
Safety symbols draw attention to the importance of the adjacent text.
The design of the warnings is based on ISO 3864-2 and ANSI535.6.
Safety symbols and signaling word
Danger!
The indication ”Danger” signals immediate danger to life or health of
personnel.
Death or serious injury will result if the danger is not avoided.
Warning!
The indication ”Warning” signals danger to life or health of personnel.
Death or serious injury may result if the danger is not avoided.
Caution!
The indication ”Caution” signals dangerous situations.
Injury may result if the danger is not avoided.
Attention!
The indication ”N.B.” signals important information on risks for the
product or the environment.

Safety
Basic safety instructions
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2.3 Basic safety instructions
Safety procedures in confined spaces
Danger!
Manure produces toxic gases that may cause death in a second. When
agitated, the manure produces heavy toxic gases such as hydrogen
sulfide (H2S), carbon dioxide (CO2), methane (CH4) and ammonia
(NH3). It is mandatory to follow the Safety Procedures for Confined
Spaces before operating or servicing the equipment. These safety
procedures clearly explain the risks associated with manure,
procedures for a safe access to workspaces and the minimum
ventilation requirements to ensure the safety of humans and livestock.
Find local safety procedures for confined spaces in Web Sites below.
Location Administrated by Web Site
In Canada Canadian Centre for Occupational
Health and Safety
www.ccohs.ca
In USA Occupational Safety and Health
Administration
www.osha.gov
In European
Union
European Agency for Safety and
Health at Work
www.europe.osha.eu.int
Danger!
As manure produces toxic gases that may cause death, it is imperative
to follow safety instructions below before attempting to install the
equipment:
● Never enter into a manure pit.
● Never attempt to rescue people without the help of qualified
personnel. 40% of death caused by intoxication are due to rescue
attempts.
● Access to the main storage must be limited to qualified personnel
having knowledge on safety procedures in confined spaces.
● Permanent ventilation must be active in each structure
surrounding the main storage to evacuate toxic gases.
● Smoking inside or around buildings and manure storage is
prohibited.
● Make sure all access to the reservoir and confined space are kept
close and locked.
Warning!
Always shut off and lock the power supply before installing, adjusting
and servicing the equipment.
Note!
There are warnings about specific residual dangers in the
corresponding chapters.

Safety
Basic safety instructions
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● All electrical work must be carried out by an electrician.
● Follow the maintenance and safety instructions on the labels affixed to the
equipment.
● Keep hands, feet and clothing away from all moving parts.
● Never use the equipment if any part of the equipment seems damaged or
shows signs of abnormal wear.
● Make sure that no one stands close to moving parts before starting the
equipment.
● Never allow bystanders to stay close to the equipment when it is lifted and
/ or in operation.
● Before working on equipment (components, housings, etc.), disconnect it
from the electrical power source.
Secure main switches or emergency stop switches with a padlock to ensure
they cannot be switched back on again and install a warning sign.
● In particular, make sure that the tightening torques specified are complied
with.
● All electrically conductive parts with which the animals might come into
contact must be connected to each other and to the installation's protective
earth conductor by an additional equipotential bond.
● The operation and maintenance of equipment in livestock farms has
inherent risks. Read and follow the instructions carefully (especially the
section on ”Safety”) to ensure your own safety!
● The chapter on ”Technical data” gives the permissible working conditions
(pressure ranges, temperature ranges, etc.) and these must be followed!
● Do not open or dismantle devices (risk of injury)!
● Do not remove any protective devices (risk of injury)!
● When working with products from other manufacturers always observe the
warnings from the safety data sheets and operating instructions from the
product manufacturer!
● Follow measures on protection against noise!
● Do not stand underneath suspended loads.
● Sharp edges may cause injuries.
● If load suspension devices other than those indicated here are used, this
may lead to serious damage to property and/or life-threatening injury to
people.
● Leaking lubricants, solvents,... could cause injury if they come into direct
contact with the skin and could make the floor surface slippery which could
result in dangerous fall.
● Always keep the control cabinet, all electricity supply units, and electrical
control units closed. Access is only permitted to authorized personnel with
a key or special tool.
● Protect live and high-voltage components against moisture. Under no
circumstances may water jets or high-pressure cleaners be directed at
these!

Safety
Personnel qualification
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2.4 Personnel qualification
All personnel who perform work on or with the product must carefully read and
understand the instructions and act in accordance with them!
● The operator may only carry out work on the equipment if trained, instructed
and authorized to do so by the owner.
● National driver's licence for drive-on machines, stackers and other trucks.
● All equipment handled/moved with lifting devices must be performed by
qualified personnel only in accordance with slinging techniques.
● Any work in a reservoir must only be carried out by qualified personnel
having knowledge on safety procedure in confined spaces.
● Electrician's licence for any electrical work. The electrician must follow
national standards and requirements.
● All welding work must only be performed by trained welders.
In addition, special qualifications are required for the following activities:
● Transport
● Cleaning
● Installation
● Commissioning
● Operation
● Maintenance / servicing
● Troubleshooting
● Repairs
● Shut-down
Note!
If the work requires special qualifications, these are described in the
corresponding chapters!

Safety
Protective devices
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2.5 Protective devices
● Safety guard
Hydraulic power unit chain joint safety guard
(part no. 2007-1402-710)
● Safety symbols, warnings, warning signs and labels
Danger! - Toxic gases (American model)
Manure produces toxic gases that can cause loss of
consciousness, asphyxia or death in a few seconds.
(part no. 2099-4720-010)
Danger! - High voltage. (American model)
Always turn off main power before service and maintenance.
Read the operator's manual for safety information and for
operating, servicing and maintenance instructions.
(part no. 2099-4721-000)
Warning! (American model)
● Always turn off main power before maintenance and
service.
● Never adjust the equipment while it is running.
● Keep all shields and guards in place.
● Keep hands and loose clothing away from moving parts.
● Make sure everyone is clear from moving parts before
starting the equipment.
● Refer to the owner's manual for operating and maintenance
instructions.
● (part no. 2099-4721-010)
Warning! - Air riser cap under pressure. (American model)
(part no. 2099-4721-120)
Danger! - High voltage. (European model)
(part no. 2099-4725-240)
Danger! - Automatic start. (European model)
(part no. 2099-4725-190)
Warning! - Always keep the ball valve opened before
activating the equipment. (European model)
(part no. 2099-4725-420)
Warning! - Air riser cap under pressure. (European model)
(part no. 2099-4725-460)

Safety
Protective devices
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Read the instruction manual for safety information. (European
model)
(part no. 2099-4725-470)
Read the operator's manual for safety information before
service and maintenance. (European model)
(part no. 2099-4725-130)
Always make sure that the top of the piston is covered with at
least 2” of oil before starting the pump. (American model)
Never operate the pump without manure.
(part no. 2099-4724-010)
Make sure that both valves under the tank are opened before
operating the power unit. (American model)
Change the oil and replace filter once a year or when the filter
jauge reaches the yellow zone.
Clean the inside of the reservoir every time the oil is changed.
Use hydraulic oil AW32.
(part no. 2099-4724-030)
Oil type AW32
(part no. 2099-4725-360)
Grease point
(part no. 2099-4701-240)
Rotation direction
(part no. 2099-4700-390)
Refer to the Appendix for labels location

Description
Correct applications
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3 Description
3.1 Correct applications
The product described was designed for use in agricultural livestock farm
operations.
The product is exclusively designed to:
● Evacuate dairy manure from a free stall barn to a manure reservoir pit or
lagoon of a maximum consistency of 1½” [38mm]. Refer to the Appendix
section on consistency test.
● Transfer manure that may contain only very limited quantities of
bedding,(sand, sawdust, wood shavings, chopped straw/hay).
● Be operated in an environment free of frozen manure.
Any applications that are not listed here are not part of the intended purpose and
are therefore considered as improper use!
The following in particular are prohibited:
● Processing others substances than manure and water into the pump.
● Processing manure containing excessive amounts of chopped bedding,
sawdust, wood shavings, wood pieces or other debris.
● Allowing the temperature in the room where the pump is installed to drop
below freezing.
● Installing an electrical motor on the equipment which does not match the
motor technical specifications provided in this manual. The equipment is not
designed to use any other type of motor than those listed. Improper motor
performance may result in damage to the equipment and/or motor.
The manufacturer/supplier is not liable for any resulting damage. The user
alone bears the risk.
Correct use also includes reading the instructions and following the inspection
and maintenance instructions.
● Original GEA Houle parts and accessories are specially designed for GEA
Houle equipment.
● The manufacturer expressly points out that only original parts and original
accessories have been adapted, tested and authorized for use with the
product.
● We would specifically like to point out that parts or accessories not supplied
by ourselves and setting instructions not provided by GEA Houle are not
checked or released by us either.
● The installation or use of products from other manufacturers may affect the
specified properties of the original parts and lead to injury to people and
animals.
● The manufacturer does not accept any liability for injury to people or
animals, or damage to the product, caused by the use of products from other
manufacturers.