GEA Hilge HYGIA ADAPTA User manual

Hygienic Pumps
GEA Hilge HYGIA ADAPTA (US) - Version C - Version D
Operating instruction (Translation from the original language)
BA.H2A.ADY.002.GB_1

COPYRIGHT
All rights reserved.
Nothing contained in this documentation may be reproduced or distributed in any
form (print, photocopy, microfilm or another method) without the prior written
permission of
GEA Hilge
Office of GEA Tuchenhagen GmbH
hereinafter referred to as Manufacturer in any form (print, photocopy, microfilm
or other process) reproduced or distributed. This restriction also applies to the
drawings and diagrams included in the documentation.
LEGAL NOTICE
These instructions are part of the technical documentation for the scope of
delivery. They contain important information to ensure safe and proper
transportation, mounting, commissioning, economic operation, maintenance, and
repair of the pump. Following these instructions will help you avoid risks, reduce
repair costs and downtime and increase the pump's reliability and service life.
These instructions are aimed at users of the pump and are intended in particular
for the operator and its operating and maintenance personnel.
It is mandatory for the operator and its operating and maintenance personnel to
read these instructions prior to transport, installation, commissioning, use,
maintenance, repair, disassembly and disposal of the pump. The obligation to
read these instructions applies also to persons responsible for carrying out
activities in the phases of the life of the pump.
The operator is required to complement these instructions with information based
on existing national regulations for occupational safety, health protection, and
environmental protection.
In addition to these instructions and the mandatory regulations for accident
prevention applicable in the country and place of use, the recognised technical
rules for safe and proper work must be observed.
These instructions are part of the pump. The entire documentation consists of
these instructions and any additional instructions provided. It must always be kept
within reach at the pump’s location of use. When moving the pump to a different
site and upon selling the pump, the entire documentation must be passed on as
well.
These instructions were written to the best of our conscience. However, the
manufacturer is not liable for any errors that may be contained in this document
or for any resulting consequences.
The manufacturer reserves the right to make technical changes by further
development of the pump described in these instructions.
Illustrations and drawings in these instructions are simplified representations.
Due to enhancements and changes, it is possible that the illustrations do not
exactly match the pump used by you. The technical data and dimensions are not
binding. Claims cannot be derived from them.
The manufacturer assumes no liability for damages
•arising within the warranty period due to
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–unintended operation and usage conditions,
–insufficient maintenance,
–improper operation,
–incorrect installation,
–incorrect or improper connection of electrical components.
•resulting or arising from unauthorised modifications or failure to follow the
instructions,
•caused by use of accessories / spare parts that have not been supplied or
recommended by the manufacturer.
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LAYOUT INFORMATION
Bullet points and numbered list characters
Bullet points are used to separate logical contents within a section:
•Bullet point 1
Types of bullet point 1.
•Bullet point 2
Types of bullet point 2.
Numbered list characters are used to separate enumerations within a
descriptive text:
Descriptive text with consecutive numbering:
–Numbered list point 1
–Numbered list point 2
Handling instructions
Handling instructions require you to do something. Several consecutive steps
result in a handling sequence that should be run in the specified order. The
handling sequence can be divided into separate steps.
Handling sequence
1. Handling sequence step 1
–step 1,
–step 2,
–step 3.
2. Handling sequence step 2
The subsequent handling sequence is the expected result:
®Result of the handling sequence.
Individual handling steps
Individual handling steps are marked thus:
–Individual work steps
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TABLE OF CONTENTS
1 General 9
1.1 Information about this document 9
1.2 Manufacturer address 9
1.3 Customer Service 9
2 Safety 10
2.1 Intended use 10
2.1.1 Pumped fluids 10
2.1.2 Minimum flow rate 10
Minimum flow rates in explosive atmospheres 10
2.1.3 Connections and piping 10
2.1.4 Switching frequency 10
2.1.5 Types 10
2.1.6 Hygiene classification 10
2.2 Safety precautions in these operating instructions 11
2.3 Explanation of the safety symbols used 12
2.4 Safety instructions for the company/operator 12
2.4.1 Dangers of non-compliance with safety information 13
2.4.2 Safety-conscious work behaviour 13
2.5 Unauthorised modification and ordering of spare parts 13
2.6 Staff qualifications and training 14
2.7 Safety equipment 14
3 Description 15
3.1 Pump overview 15
3.2 Description 15
3.2.1 Standard version applications 15
3.2.2 Hygienic design applications 16
3.3 Pump name 16
3.4 Type plate 16
3.5 Motor versions 16
4 Transport and Storage 18
4.1 Special personnel qualification for transport and storage 18
4.2 Safety precautions for transport and storage 18
4.3 Dimensions / weights 19
4.4 Unpacking the pump 20
4.5 Disposal of packaging material 21
5 Technical data 22
5.1 Serial number 22
5.2 Performance data 22
5.3 Noise emissions 22
5.4 Maximum operating temperatures 23
5.5 Maximum operating pressure 23
5.6 Resistance of Sealing Materials 23
6 Assembly and installation 25
6.1 Safety precautions for setup, installation, and connection 25
6.1.1 Mechanical seals in tandem arrangement 27
6.1.2 Mechanical seals in back-to-back arrangement 27
6.1.3 Vertically installed pumps 27
6.2 Special personnel qualification 27
6.3 Setup, installation, and connection 27
6.3.1 Checking smooth running of the impeller 28
6.3.2 Setting up and aligning the pump unit 28
6.3.3 Installation in the piping system 29
Space requirements 29
Noise and vibration damping 30
6.3.4 Using the mechanical seal 32
6.3.5 Flush connections for double mechanical seals (optional) 33
Flushing fluid (optional) 33
Double mechanical seals (optional) 33
Defective shaft seal 36
6.4 Electrical connection 36
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