GEA Tilting 3-point hitch Super Pump Specification sheet

Tilting 3-point hitch Super_Pump
PTO pumps
Instruction Manual / Installation Instructions
(Original instructions)
2010-9015-004
03-2014
engineering for a better world GEA Farm Technologies

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Contents
1 Preface 4........................................................................
1.1 Information on the instructions 4......................................................................
1.2 Manufacturer address 5.............................................................................
1.3 Customer services 5................................................................................
1.4 Declaration of conformity 6...........................................................................
1.5 GEA Houle Inc. - General Equipment Warranty 7........................................................
2 Safety 10.........................................................................
2.1 Owner's obligation of care 10..........................................................................
2.2 Explanation of the safety symbols used 11..............................................................
2.3 Basic safety instructions 12...........................................................................
2.4 Personnel qualification 12.............................................................................
2.5 Protective devices 13.................................................................................
3 Description 15....................................................................
3.1 Correct applications 15...............................................................................
3.2 Changes to the product 15............................................................................
3.3 Design of the equipment 16...........................................................................
3.4 Functional description 16.............................................................................
3.5 Technical Data 17...................................................................................
3.6 Total Pumping Head Formula 19.......................................................................
3.7 Main view 21........................................................................................
3.8 Options 22..........................................................................................
4 Transport 24......................................................................
4.1 Special personnel qualification required for transport 24...................................................
4.2 Safety instructions for transport 24.....................................................................
4.3 Permissible devices and aids for transportation 25........................................................
4.4 Transport 26........................................................................................
4.5 Includes 26.........................................................................................
4.6 Information on disposing of packing material 26..........................................................
5 Installation 27.....................................................................
5.1 Special personnel qualification required for installation 27..................................................
5.2 Safety instructions for installation 27....................................................................
5.3 Assembly preparations 28............................................................................
5.4 Pump assembly 29..................................................................................
5.5 Information on disposing of installation material after installation is finished. 31...............................
6 Initial Commissioning 32..........................................................
6.1 Special personnel qualification required for initial commissioning 32........................................
6.2 Safety instructions for initial commissioning 32...........................................................
6.3 Checks before initial commissioning 33.................................................................
6.4 First start 34........................................................................................
6.5 Checks after initial commissioning 34...................................................................
6.6 Handing over to the owner 35.........................................................................

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7 Operation 36......................................................................
7.1 Special personnel qualification required for operation 36...................................................
7.2 Safety instructions for operation 36.....................................................................
7.3 Workplaces for operating personnel 40.................................................................
7.4 Description of the operating elements 41...............................................................
7.5 Operating 44.......................................................................................
8 Operating faults 52................................................................
8.1 Special personnel qualification required for troubleshooting 52.............................................
8.2 Safety instructions for troubleshooting 52................................................................
8.3 Troubleshooting possible faults 54.....................................................................
9 Maintenance 55...................................................................
9.1 Special personnel qualification required for maintenance work 55..........................................
9.2 Safety instructions for maintenance 55..................................................................
9.3 Inspections and preventive maintenance 58.............................................................
9.4 Repairs 61..........................................................................................
10 Decommissioning 62..............................................................
10.1 Special personnel qualification required for decommissioning 62............................................
10.2 Safety instructions for decommissioning 62..............................................................
10.3 Temporary decommissioning 63.......................................................................
10.4 Final decommissioning/disposal 64.....................................................................
11 Appendix 65......................................................................
11.1 Label position 65....................................................................................
11.2 Abbreviations 68.....................................................................................
11.3 Pumping Head Calculation 69.........................................................................
11.4 Hydraulic diagrams 73................................................................................

Preface
Information on the instructions
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1 Preface
1.1 Information on the instructions
The manufacturer reserves the right to make changes due to technical
developments in the data and images given in this manual.
Reproductions, translations and copies of any kind, even of extracts, require
written authorization from the manufacturer.
Abbreviations, units, specialist terms, special names or specialist terminology
are explained in more detail in the ”Appendix”.
These instructions are part of the supply.
● They should be kept close at hand and remain with the equipment even if
the equipment is sold.
● This manual is not subject to an amendment service. The most recent
version at any time can be obtained through the technical dealer or directly
from the manufacturer.
● They are designed as modular and only refer to the stated product.
More information on the product and components associated with the
product may also be given in the corresponding documents and manuals.
This applies especially for safety information!
Pictograms used
This pictogram indicates information that will help towards better
understanding of a procedure or operation.
This pictogram indicates a special tool required for installation.
!A correction bar in the margin indicates changes to the previous
edition. The character string ”!!” in the search field of the PDF
document locates the correction bar.
This pictogram refers to another document or another section of this
manual.
If a manual number is given, the middle 4 figures indicate the language, as
follows:
language language language
-9000- German -9013- Dutch -9032- Serbian
-9001- English (United
Kingdom)
-9015- English (North
American)
-9034- Slovak
-9002- French (France) -9016- Polish -9035- Chinese
-9003- Italian -9018- Japanese -9036- Lithuanian
-9004- Romanian -9021- Danish -9038- Portuguese (Brazil)
-9005- Spanish (Spain) -9022- Hungarian -9039- French (Canada)
-9007- Swedish -9023- Czech -9040- Latvian
-9008- Norwegian -9024- Finnish -9041- Estonian
-9009- Russian -9025- Croatian -9043- Spanish (Central
America)
-9010- Greek -9027- Bulgarian
-9012- Turkish -9029- Slovenian
Not all of the above languages may be available.

Preface
Customer services
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1.2 Manufacturer address
GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
+1 819 477 - 7444
+1 819 477 - 5565
[email protected]
www.gea-farmtechnologies.com
1.3 Customer services
authorized Technical Dealer
If necessary, please contact your nearest authorized technical dealer.
There is a comprehensive dealer Internet search function on our website at the
following address:
www.gea-farmtechnologies.com
European Contact Information:
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
+49 (0) 2383 / 93-70
+49 (0) 2383 / 93-80
[email protected]
www.gea-farmtechnologies.com
US Contact Information:
GEA Farm Technologies, Inc.
1880 Country Farm Dr.
Naperville, IL 60563
+1 630 369 - 8100
+1 630 369 - 9875
[email protected]
www.gea-farmtechnologies.com

Preface
Declaration of conformity
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1.4 Declaration of conformity
Manufacturer: GEA Farm Technologies Canada Inc. / Division GEA Houle
4591 boul. St-Joseph
Drummondville, Qc, J2A 0C6
Product category: PTO pumps
Type of product: Tilting 3-point hitch Super Pump
The named product is in conformity with the requirements of the following European directives:
2006/42/EC Machinery Directive
93/68/EC CD-Marking
Conformity with the requirements of these directives is testified by complete adherence to the following
standards:
● Harmonized European standards
EN 349
(2009-01)
Minimum distances to prevent pinching parts of the body
EN 809
(2009-06)
Pumps and pump units for fluids - general safety requirements
EN 953
(2009-07)
Safety of machinery
Separating safety devices
EN 1152
(1994-12)
Tractors and machinery for agricultural and forestry -Guards for power take-off (PTO) drive shafts - Wear
and strength tests
EN 12100-1
(2004-04)
Machine safety, basic terms, general design guidelines.
Part 1: Basic terminology, methods
EN 12100-2
(2009-06)
Machine safety, basic terms, general design guidelines.
Part 2: Technical guidelines and specifications
EN ISO 13857
(2008-06)
Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs
EN ISO 14121-1
(2007-12)
Safety of machinery - Risk assessment - Part 1: Principles
Person responsible for compiling the
relevant technical documents:
Josef Schröer
GEA Farm Technologies GmbH
Siemensstraße 25-27
D-59199 Bönen
'+49 (0) 2383 / 93-70
Drummondville, 01 September 2009
Yann Desrochers
(Head of Research and
Development)
The undersigned is acting by virtue of power of attorney from the management of:
GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6
This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs
443, 444 of the BGB.
This declaration of conformity becomes invalid if design changes are made which affect the technical data given in the instructions
and the correct use of the product, thereby significantly altering the machine!

Preface
GEA Houle Inc. - General Equipment Warranty
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1.5 GEA Houle Inc. - General Equipment Warranty
Important notice!
THIS GENERAL WARANTY APPLIES TO ALL EQUIPMENT SOLD
UNDER THE GEA HOULE TRADEMARK.
1.5.1 Limited warranty
GEA Houle Inc. (hereinafter referred to as ”the Company”) warrants to the
original buyer and end user (hereinafter referred to as the ”Purchaser”) that the
parts of all equipment sold under the Company trademark are free from defects
in material or workmanship for a period of twelve (12) months from the date of
delivery of the equipment to the Purchaser. This written warranty takes
precedence over any other written warranty included in previous versions of the
Company's manuals. Any equipment used for commercial usage, commercial
lease on one or more farms is warranted for a reduced period of thirty (30) days
only.
Components from third-party manufacturers that are not built by the Company,
and which are accessory to the equipment sold under the Company trademark
(including, without limitation, the motors and tires), are subject to such
third-party manufacturers' specific warranty coverage.
THIS WARRANTY EXTENDS ONLY TO THE PURCHASER AND DOES NOT
APPLY IN THE EVENT THAT THE EQUIPMENT IS SOLD OR OTHERWISE
TRANSFERRED.
1.5.2 Condition of the limited warranty
The Company, through its GEA authorized dealers only (hereinafter referred to
as ”Dealer”), reserves the right to either repair or replace all parts deemed
defective under the following conditions:
1. That the equipment is installed, operated and maintained in accordance with
the Company directives;
2. That the Purchaser uses the equipment in accordance with specific
instructions, under normal conditions, for the sole purpose for which the
equipment was designed;
3. That the Purchaser notifies in writing his Dealer or the Company (whichever
the case may be) of any defect of the equipment. In either case the notification
must be made within the twelve (12) months following the date of the delivery
to the Purchaser;
4. The Purchaser or the Dealer must keep the defective parts or equipment for
inspection by the Company and return such defective parts or equipment
prepaid to the Company, if requested;
5. That the Purchaser does not modify the equipment, nor attempts to repair any
equipment or parts without proper authorization from the Company;
6. Depending on the nature of the equipment involved and whether it is fixed
or transportable, the Company will repair or replace the defective parts of the
equipment free of charge where installed, or at the business place of the Dealer
or the Company, at its sole discretion.

Preface
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1.5.3 Extent of limited warranty
This limited warranty DOES NOT cover:
● Defects caused by negligence of the Purchaser in the maintenance of the
equipment, improper use resulting from failure to adhere strictly to the
Company's manuals or non-compliance with prescribed maintenance
instructions provided by the Company (including, without limitation, lack of
lubrication of the equipment), as well as damages arising from
non-conforming installation of the equipment, or ambient temperature or
conditions of storage of the equipment that do not comply with the
Company's recommendations (including, without limitation, any damages
resulting from storage or operation of the equipment at a temperature equal
or below the freezing point (0°C/32°F));
● Damages to equipment due to normal wear and tear or to external causes,
including issues of power or inadequate electrical conditions (including,
without limitation, inadequate tension (neutral/ground), abnormal
mechanical or environmental conditions (including, without limitation,
damages caused by fire, lightning, flood or other natural disaster), damages
caused by the use of sand litter or other abrasive or inadequate material
(including, without limitation, damages caused by solids in the manure, such
as stone, wood, iron, concrete, and strings), as well as damages caused by
ice or frozen manure blocking the evacuation line of the equipment or the
introduction of such solids in the equipment;
● Freight and shipping associated with repair or replacement of equipment
under this limited warranty, as well as all costs relating to removal or
replacement of any equipment that is welded or affixed permanently to the
ground or a building (including, without limitation, labor costs, and costs
related to concrete or excavation);
● Claims arising from repairs or replacements made by the Purchaser without
the prior written consent of the Company. The Purchaser shall not remove
or alter any safety device, guard, or warning sign.
If the Purchaser fails to comply with any of its obligations referred to in this
paragraph, the Purchaser agrees to save the Company and the Dealer
harmless in respect of any liability or obligation incurred by the Company or the
Dealer resulting from such failure of the Purchaser.

Preface
GEA Houle Inc. - General Equipment Warranty
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1.5.4 Warranty limitations and exclusion
NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER
THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE
EQUIPMENT SOLD.
Some states (or jurisdictions) do not allow the exclusion of implied warranties
so it is possible that this limitation may not apply.
THE COMPANY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE
WARRANTIES OF MERCHANTABILITY, ADAPTABILITY OR OF
PERFORMANCE, PROVIDED THAT SUCH EXCLUSION OF LIABILITY
COMPLIES WITH THE LAWS HAVING APPLICABLE REGULATORY
JURISDICTION.
THE LIABILITY OF THE COMPANY AND ITS DEALERS UNDER THIS
WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS UP TO THE CONTRACT VALUE FOR THE PURCHASED
EQUIPMENT. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR ANY
SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR
EXEMPLARY DAMAGES IN ANY KIND OR CHARACTER, INCLUDING
INDIRECT COSTS, LOSS OF PRODUCTION, LOSS OF REVENUES OR
PROFITS, AND OTHER DISBURSEMENTS WHICH MAY OCCUR.
Some states (or jurisdictions) do not allow the exclusion or limitation of
incidental or consequential damages and so it is possible that these limitations
or exclusions may not apply.
1.5.5 General statements
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY
ALSO HAVE OTHER RIGHTS THAT VARY BY JURISDICTION.
THE DEALER IS NOT AUTHORIZED TO MAKE ANY ADDITIONAL OR
REPRESENTATIONS OR PROMISES THAT DIFFER IN ANY WAY FROM
THE TERM OF THIS LIMITED WARRANTY, OR MODIFY THE PROVISIONS,
DURATION AND CONDITIONS OF THIS LIMITED WARRANTY. NO WAIVER
OR MODIFICATION OF THIS LIMITED WARRANTY IS VALID UNLESS
AGREED TO IN WRITING AND SIGNED BY THE AUTHORIZED
REPRESENTATIVES OF THE COMPANY.
IN THE EVENT OF ANY CONFLICT BETWEEN THE ENGLISH LANGUAGE
VERSION AND ANY OTHER TRANSLATED VERSION OF THIS LIMITED
WARRANTY (WITH THE EXCEPTION OF THE FRENCH LANGUAGE
VERSION) THE ENGLISH VERSION SHALL PREVAIL.

Safety
Owner's obligation of care
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2 Safety
2.1 Owner's obligation of care
The product has been designed and constructed while taking account of a
potential risk analysis and after careful selection of the harmonized standards
and other technical specifications to be complied with. It therefore guarantees
a maximum level of safety.
This safety can only be achieved in practice on the farm however when all of
the necessary measures have been taken. It is part of the owner's obligation of
care to plan these measures and check that they are carried out.
In particular, the owner must ensure that
● Everyone who works with or performs activities in connection with the
product must carefully read the instructions (especially the safety
instructions and warnings) and sign to confirm that they have understood
them and will act in accordance with them!
● A full set of legible instructions is always kept by the product.
● Anyone who has to carry out work on the product can look at the instructions
at any time.
● The instructions in the section entitled ”Basic safety instructions” are
observed.
● The legal requirements are observed.
● The owner has to produce operating instructions for the farm which are
especially adapted to the conditions of his business, once again expressly
taking account of the safety aspects.
● The product
- Should only be used for its intended purpose.
- Should only be used if it is in perfect operating condition and, in
particular, the safety equipment should be regularly checked to make
sure it is in perfect operating condition.
● The work to be carried out is performed by a sufficiently qualified person!
In this respect, please also read the section on ”Personnel
Qualification”.
● These personnel will be regularly instructed in all relevant matters of safety
at work and protection of the environment and be familiar with the manual,
particularly the safety instructions it contains.
● Operating personnel who require training may only work on the product
under the supervision of an experienced person. The successful completion
of training is to be confirmed in writing.
● All safety or warning instructions applied are not removed and remain
legible.
● A DANGER! TOXIC GASES sign is posted at the eye level, at the entry of
the pit area. Make sure this sign remains visible all the time.

!!!
Safety
Explanation of the safety symbols used
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● Escape routes are marked by means of signs in accordance with national
regulations!
● The personal protective equipment required for personnel carrying out
operation, maintenance and repairs is made available and used.
● No one must enter into a manure pit at any time.
● The “Safety Procedures for Confined Spaces” are always followed before
operating or maintaining the pump. These safety procedures clearly explain
the risks associated with manure, procedures for a safe access to work
spaces and the minimum ventilation requirements to ensure the safety of
humans and livestock. Find local safety procedures for confined spaces
using Web Site below.
Location Administrated by Web Site
In Canada Canadian Centre for Occupational
Health and Safety
www.ccohs.ca
In USA Occupational Safety and Health
Administration
www.osha.gov
In European
Union
European Agency for Safety and
Health at Work
www.europe.osha.eu.int
● Unauthorized persons (e.g. children) are not allowed in hazardous areas
and do not have access to cleaning agents or disinfectants.
● All guard are kept in place.
● Hands, feet and clothing are kept away from all moving parts.
● No one stands close to moving parts before starting the equipment.
● Never allow bystanders to stay close to the pump when it is lifted and / or
in operation.
● The equipment is stopped before lubricating, maintaining and adjusting.
2.2 Explanation of the safety symbols used
Safety symbols draw attention to the importance of the adjacent text.
Safety symbols and signaling word
Danger!
The word ”Danger” together with a symbol signals a danger to people's
and/ or animals` lives and health.
Warning!
The indication ”Warning” signals danger to life or health of personnel.
Death or serious injury may result if the danger is not avoided.
Attention!
The word ”Attention” together with a symbol signals a danger for
product, material or the environment.

Safety
Personnel qualification
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2.3 Basic safety instructions
Note!
There are warnings about specific residual dangers in the
corresponding chapters.
Note!
If the work requires special qualifications, these are described in the
corresponding chapters!
● There are risks involved in the operation and maintenance of equipment for
dairy farms. For your own safety, read and follow the operating manual
carefully (especially the section entitled ”Safety information”)!
● The chapter on ”Technical data” gives the permissible working conditions
(pressure ranges, temperature ranges, airflow quantities etc.) and these
must be observed!
● Do not open or dismantle devices (risk of injury)!
● Do not remove any protective devices (risk of injury)!
● When working with products from other manufacturers always observe the
warnings from the safety data sheets and operating instructions from the
product manufacturer!
● Do not stand underneath suspended loads.
2.4 Personnel qualification
All personnel who perform work on or with the product must carefully read and
understand the instructions and act in accordance with them!
● Participation in corresponding product training is necessary.
● In principle, any work on hydraulic and pneumatic equipment may only be
carried out by specialist personnel who have received the necessary
training.
In addition, special qualifications are required for the following activities:
● Transport
● Cleaning
● Installation
● Commissioning
● Operation
● Maintenance / servicing
● Troubleshooting
● Repairs
● Shut-down
Attention!
Particular qualifications are described in the corresponding chapters!

!!!
!!!
!!!
!!!
Safety
Protective devices
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2.5 Protective devices
● Protective devices
Protective guard for power take off driveline
(part no. 2010-7600-960) European
Safety cap
(part no. 2010-7704-670)
● Safety symbols, warnings, warning signs and labels
Danger! - Toxic gases (American model)
Manure produces toxic gases that can cause loss of
consciousness, asphyxia or death in few seconds.
(part no. 2099-4720-010)
Danger! (European model)
Manure produces toxic gases that can cause loss of
consciousness, asphyxia or death in few seconds.
(part no. 2099-4725-210)
Danger! (European model)
Read the instruction manual before operating.
(part no. 2099-4725-100)
Danger!
Rotating driveline. Keep away!
(part no. 2099-4720-020)
Danger! (American model)
Before removing this cap, stop the pump.
Actuate directional valve cylinder a few times in order to relief
pressure from the discharge pipe.
(part no. 2099-4720-070)
Danger! (European model)
High pressure
(part no. 2099-4725-400)
Warning!
Always stop the equipment before servicing and maintenance.
Never adjust the equipment while it is running.
Keep all shields and guards in place.
Keep hands and loose clothing away from moving parts.
Make sure everyone is clear from moving parts before starting
the equipment.
Refer to the owner's manual for operating and maintenance
instructions.
(part no. 2099-4721-020)

!!!
!!!
Safety
Protective devices
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Warning! (European model)
(part no. 2099-4725-200)
Warning! (European model)
Read the instruction manual before operating, maintenance.
(part no. 2099-4725-130)
Maximum 540 RPM
(part no. 2010-4703-430)
Maximum 1000 RPM
(part no. 2010-4703-440)

Description
Changes to the product
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3 Description
3.1 Correct applications
GEA Houle products and equipment are designed exclusively for agricultural
livestock farms.
Tilting 3-point hitch Super Pump is exclusively designed for:
● To homogenize and transfer liquidmanure thatmay contain limited chopped
bedding, minimal water with bottom sediments.
- Maximum consistency for agitation is 2¼” [57 mm]
- Maximum consistency for transfer is ¾” [19 mm]
Any applications that are not listed here are not part of the intended purpose and
are therefore considered as improper use!
We would like to point out that the following in particular are prohibited:
● Processing substances other than manure and water through the pump.
The manufacturer/supplier is not liable for any resulting damage. The user
alone bears the risk.
Correct use also includes reading the instructions and observing the inspection
and maintenance conditions.
● The manufacturer expressly points out that only original parts and original
accessories have been adapted, tested and authorized for use with the
product.
● The installation or use of products from other manufacturers may affect the
specified properties of the original parts and lead to injury to people and
animals.
● The manufacturer does not accept any liability for injury to people or
animals, or damage to the product, caused by the use of products from other
manufacturers.
3.2 Changes to the product
Unauthorized modifications of the product can have a negative impact on the
safety, life span or functionality of the product.
Any modifications not described in the product documentation are deemed to
be prohibited.
For safety reasons, do not carry out any unauthorized modifications!
Planned changes must be approved by the manufacturer in writing.
Any unauthorized modifications to the product will invalidate the warranty and
may invalidate the provided manufacturer's declaration or installation
declaration.
Parts and special equipment which have been obtained elsewhere must be
expressly authorized by GEA Houle, in writing, for use in GEA Houle
components and installations.

Description
Functional description
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3.3 Design of the equipment
Design
The Tilting 3-point hitch Super Pump consists of:
● a vertical pump fixed on a 3-point hitch on a farm tractor.
● an adjustable nozzle to homogenize manure.
● a directional valve to divert the flow to either the agitation nozzle or the
discharge line.
Drive
The pump is driven with a PTO shaft connected to the tractor.
3.4 Functional description
Tilting 3-point hitch Super Pump
● The pump is mounted to the 3-point hitch of a farm tractor.
● Hydraulic hoses from the pump assembly are connected to the tractor to
operate the cylinders and motors as well as the hydraulic controls.
● The tractor backs the pump up to the manure storage pit.
● The pump is lowered into the pit.
● The pump will agitate, homogenize and transfer manure from the manure
pit.
● The agitation nozzle is adjusted up and down plus rotated side to side to
homogenize the manure in the pit.

!!!
Description
Technical Data
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3.5 Technical Data
Performance data
6” Super pump with impeller 20” x 6 blades and 12” intake.
RPM/ ratio Hp Nozzle diameter Nozzle pressure Shut-off
pressure Maximum head*
540 / +10% 70 3” [76 mm] 20 psi [1.4 bar] 22 psi [1.5 bar] 36 ft [11.0 m]
540/ +26% 85 3” [76 mm] 26 psi [1.8 bar] 28 psi [1.9 bar] 45 ft [13.7 m]
540/ +26% 100 (2) x 3” [76 mm] 22 psi [1.5 bar] 28 psi [1.9 bar] 45 ft [13.7 m]
1000/ -35% 95 3” [76 mm] 30 psi [2.1 bar] 33 psi [2.3 bar] 53 ft [16.2 m]
1000/ -35% 120 (2) x 3” [76 mm] 25 psi [1.7 bar] 33 psi [2.3 bar] 53 ft [16.2 m]
1000/ -26% 110 3” [76 mm] 35 psi [2.4 bar] 38 psi [2.6 bar] 61 ft [18.6 m]
1000/ -26% 135 (2) x 3” [76 mm] 28 psi [1.9 bar] 38 psi [2.6 bar] 61 ft [18.6 m]
8” Super pump with impeller 21” x 4 blades and 14” intake.
RPM/ ratio Hp Nozzle diameter Nozzle pressure Shut-off
pressure Maximum head*
1000/ -26% 145 3¼” [83 mm] 35 psi [2.4 bar] 40 psi [2.8 bar] 65 ft [19.8 m]
1000/ -26% 155 4” [102 mm] 32 psi [2.2 bar] 40 psi [2.8 bar] 65 ft [19.8 m]
1000/ -26% 160 (2) x 3” [76 mm] 30 psi [2.1 bar] 40 psi [2.8 bar] 65 ft [19.8 m]
1000/ -26% 170 (2) x 3¼” [83 mm] 28 psi [1.9 bar] 40 psi [2.8 bar] 65 ft [19.8 m]
8” Super pump with impeller 22” x 4 blades and 14” intake.
RPM/ ratio Hp Nozzle diameter Nozzle pressure Shut-off
pressure Maximum head*
1000/ -26% 170 4” [102 mm] 34 psi [2.3 bar] 43 psi [3.0 bar] 70 ft [21.3 m]
1000/ -26% 175 (2) x 3” [76 mm] 32 psi [2.2 bar] 43 psi [3.0 bar] 70 ft [21.3 m]
1000/ -26% 185 (2) x 3¼” [83 mm] 30 psi [2.1 bar] 43 psi [3.0 bar] 70 ft [21.3 m]
1000/ -26% 195 (2) x 3½” [89 mm] 28 psi [1.9 bar] 43 psi [3.0 bar] 70 ft [21.3 m]
8” Super pump with impeller 22” x 6 blades and 14” intake.
RPM/ ratio Hp Nozzle diameter Nozzle pressure Shut-off
pressure Maximum head*
1000/ -26% 190 (2) x 3” [76 mm] 34 psi [2.3 bar] 46 psi [3.2 bar] 74 ft [22.6 m]
1000/ -26% 200 (2) x 3¼” [83 mm] 32 psi [2.2 bar] 46 psi [3.2 bar] 74 ft [22.6 m]
1000/ -26% 210 (2) x 3½” [89 mm] 30 psi [2.1 bar] 46 psi [3.2 bar] 74 ft [22.6 m]
* Maximum pumping head permitted.

Description
Technical Data
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Hydraulic hoses
I.D. ¼” ½” ¾”
O.D. 0.58” 0.86” 1.10”
Quantity of braids 221
Service pressure 400 bar
(5,800 psi)
276 bar
(4,000 psi)
105 bar
(1,525 psi)
Service temperature -40ºC - 100ºC
(-40ºF - 212ºF)

!!!
Description
Total Pumping Head Formula
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3.6 Total Pumping Head Formula
3.6.1 S.A.E. Example
Refer to Appendix: Pumping Head Calculation to correctly fill the formula.
● Determine the Wanted Transfer rate.
● Execute the manure Consistency Test.
● Sketch the Transfer Line with all lengths, diameters, elbows valves, adaptors material
type and elevation like the example below.
● To get the Total length of the line, add length of pipes of same type to the Equivalent
Linear Dimension of components of same diameter: Elbows, Adaptors and Valves are
added with their PVC pipes or flexible hoses.
● Multiply the Total length of the line by its corresponding Friction Loss Coefficient.
Wanted
Transfer Rate
Pipe
Diameter Consistency Type of pipe or component
Evacuation Line
Total or Equivalent
Length (ft)
Friction Loss
Coefficient (ft)
Aelevation >12 =12
B600 gpm 6” 1/8” 90°
Steel elbow >32 X0.0344 =1.101
C600 gpm 6” 1/8” hose >3 X 0.0344 =0.103
D600 gpm 6” 1/8” 45°
Steel elbow >12 X0.0344 =0.413
E600 gpm 6” 1/8” steel pipe >5 X 0.0344 =0.172
F600 gpm 6” 1/8” 45°
Steel elbow >12 X0.0344 =0.413
G600 gpm 6” 1/8” PVC pipe >400 X0.0286 =11.44
H600 gpm 6” 1/8” 90°
Steel elbow >32 X0.0344 =1.101
Total Pumping Head of Transfer Line (ft)
(Add all components length to obtain the Total Pumping Head) =26.743

!!!
Description
Total Pumping Head Formula
2010-9015-004
03-2014
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3.6.2 Metric Example
Refer to Appendix: Pumping Head calculation to correctly fill the formula.
● Determine the Wanted Transfer rate.
● Execute the manure Consistency Test.
● Sketch the Transfer Line with all lengths, diameters, elbows valves, adaptors material
type and elevation like the example below.
● To get the Total length of the line, add length of pipes of same type to the Equivalent
Linear Dimension of components of same diameter: Elbows, Adaptors and Valves are
added with their PVC pipes or flexible hoses.
● Multiply the Total length of the line by its corresponding Friction Loss Coefficient.
Wanted
Transfer Rate
Pipe
Diameter Consistency Type of Pipe or component
Evacuation Line
Total or Equivalent
Length (m)
Friction Loss
Coefficient (m)
Aelevation >3.658 =3.658
B2280 lpm 150 mm 3 mm 90°
Steel elbow >10 X0.0344 =0.344
C2280 lpm 150 mm 3 mm hose >0.914 X0.0344 =0.031
D2280 lpm 150 mm 3 mm 45°
Steel elbow >3.5 X0.0344 =0.120
E2280 lpm 150 mm 3 mm steel pipe >1.524 X0.0344 =0.052
F2280 lpm 150 mm 3 mm 45°
Steel elbow >3.5 X0.0344 =0.120
G2280 lpm 150 mm 3 mm PVC pipe >122 X0.0286 =3.489
H2280 lpm 150 mm 3 mm 90°
Steel elbow >10 X0.0344 =0.344
Total Pumping Head of Transfer Line (m)
(Add all components length to obtain the Total Pumping Head) =8.158