GEIGER GEIGER-MODULARline User manual

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DE Bedienungsanleitung
Operating Instructions
Manuel d’utilisation
Manual de instrucciones
Istruzioni per l’uso
EN
FR
ES
IT
Tubular motor:
GEIGER-MODULARline
Motor control:
GEIGER-Easy (GR45..E01)
for rolling shutters and screens

2Gerhard Geiger GmbH & Co. KG | 100W0516 0518V000
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Index
1. General information .........................................................3
2. Guarantee ..........................................................................3
3. Safety information ............................................................3
4. Intended use .....................................................................4
5. Installation instructions ...................................................5
6. Setting of the end stops ...................................................6
7. Obstacle detection ...........................................................7
8. Technical data ...................................................................8
9. Declaration of conformity ................................................8
10. Information for the specialist electrician .......................9
11. Notes on waste disposal .................................................9
12. What to do if… ................................................................10

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1. General information
Dear customer,
By purchasing a GEIGER tubular motor you have decided on a quality product from
GEIGER.
Thank you very much for your decision and the confidence placed in us.
Before you put this drive into operation please observe the following safety
information. It serves for the prevention of danger and for the avoidance of personal
injury and damage to property.
Please retain this information for future reference.
fSuitable for all rolling shutter systems and screens
fInstallation without stops possible
fDrives are switchable in parallel
2. Guarantee
In the case of incorrect installation contrary to the operating instructions and/
or constructional modification, the legal and contractual guarantee for property
damage and product liability lapses.
3. Safety information
I ATTENTION: Important safety information. For personal safety, it is
important to follow these instructions. The instructions should be
kept.
fThis appliance is not to be used by persons (including children) whose
physical, sensorial or mental capacities are impaired, or who have no
expe rience or know-how, unless they have been supervised or been given
instructions on the use of the appliance by someone who is responsible for
their safety.
fChildren must be supervised to make sure they do not play with the
appliance.
fThe installation is to be checked regularly for defective balance, wear and
damage.
fDamaged connecting leads must be replaced by the GEIGER connecting
lead of the same wire type.
fDuring operation observe the danger zone.
fIf people or objects are in the danger zone, do not use the installation.
fUrgently shut down damaged installations until repair.
fUnconditionally shut down the unit during maintenance and cleaning
operations.
fPinching and shearing sites are to be avoided and to be safeguarded
against.
fWhen operating the manual actuator with the open sun protection system,
exercise caution as it can fall down quickly if springs expand or are broken.

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fDo not operate the device if operations such as, for example, window
cleaning are to be carried out in the vicinity.
fDisconnect the device from the mains power supply if operations such as,
for example, window cleaning are being carried out in the vicinity.
I ATTENTION: Important safety information. Follow all installation
instructions, as incorrect installation can lead to serious injuries.
fConnection must be carried out by a skilled electrician according to the
regulations in force locally.
fThe mains plug of the tubular motor must be accessible after installation.
fOn the installation of the tubular motor without mechanical protection of
the driven parts, the tubular motor must be installed at a height of at least
2.5 m above the ground or of another level which provides access to the
drive.
fBefore the tubular motor is installed, all leads which are not needed are to
be removed and all equipment which is not needed for actuation is to be
put out of operation.
fIf the tubular motor is controlled by a switch or pushbutton, the switch
or pushbutton must be mounted within eyeshot of the tubular motor. The
switch or pushbutton must not be located in the vicinity of moving parts.
The height of installa tion must be at least 1.5 m above the floor.
If the apparatus is equipped without a pin and a socket connector (STAS3K)
in the connecting lead, or other means for disconnecting from the mains
with at least a 3 mm contact opening on each pole, a disconnecting device
of this type must be incorporated into the permanently installed electrical
installation according to the wiring rules.
fPermanently installed control devices must be attached visibly.
fThe correct dimensioning of the drive is to be observed.
4. Intended use
The tubular motors of the model range MODULARline (GR45..E01) with the Easy
system are designed exclusively for the operation of rolling shutters and screens.
If the tubular motors are used for other applications and/or modifications are
performed to the tubular motors, which have not been discussed with GEIGER
Antriebstechnik, then the manufacturer is not liable for personal injury and/or
damage to property and for consequential damage.

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5. Installation instructions
Before fixing, the strength of the masonry or of the subsurface is to be checked.
I ATTENTION:Before the tubular motor is installed in the shaft, the
measurement from the roller end up to the centre of the carrier is to be
measured and marked on the roller.
When drilling the winding shaft never drill into the
area of the tubular motor!
When inserting into the shaft, the tubular motor
must not be struck and must not be allowed to
fall into the shaft.
GEIGER connector system:
Connection of limit stop and short motor:
1. Snap suitable tubular adapter onto the short
motor.
2. In the case of MODUALRline Easy* (GR45..E01),
the magnetic shaft M45B033 must additionally be
inserted into the short motor (see figure).
Disconnection of limit stop and short motor:
1. The drive must first be disconnected from the
mains.
2. Twist the unlocking lever with a 5 mm hexagon
socket key.
3. The short motor can then be removed simply
from the limit stop.
Installation into the rolling shutter:
Fix motor support to available stud bolts or in the
side frame.
Insert motor into the shaft with a suitable adapter
and drive up to the stop of the shaft adapter.
Insert roller capsule on the opposite side.
Clip shaft with motor to motor support.
On the opposite side pull out roller capsule until
bolt fits into ball bearing.
Screw together roller capsule with shaft.
Screw together shaft with tubular carrier.
Fix roller shutter casing to shaft.
* The magnetic shaft M45B033 must be installed into the motor with all electronic
and radio controlled limit stops such as GEIGER Easy (GR45..E01), GEIGER
SoftPerfection (GR45..E03), GEIGER SoftPerfection-S (GR45..E04) and GEIGER
VariousWireless (GR45..F01).
unlocking
lever
tubular
adapter

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6. Setting of the end stops
6.1. Install drive as described.
6.2. Connection of the setting cable
Connect adjusting cable to the connecting leader of the MODULARline Easy;
always connect cores of identical colour here. The assignment of the direction
keys 1 and 2 to the direction of rotation is dependent on the installation situa-
tion of the drive. Then connect the adjusting cable to the 230V mains.
6.3. Adjustment of the upper end position:
Press programming key until the LED blinks, (1 x blink, pause, 1 x blink,
pause,...), then release the programming key. Run MODULARline Easy with
the direction keys to the desired upper end position. Press programming key
until the LED blinks, (2 x blinks, pause, 2 x blinks, pause,...), then release the
programming key.
The upper end position is now adjusted and the programming mode for the
lower end position is active.
6.4. Adjustment of the lower end position:
Run MODULARline Easy with the direction keys to the desired lower end
position. Then press the programming key until the LED lights permanently,
then release the programming key.
The lower end position is adjusted here und the adjustment process is finished.
6.5. The drive can now be connected to the 230V mains.
I There is no need to first delete the end stops (memorised) if you wish to
modify them.
Mains:
230
VSetting cable
M56....
Service
terminals
Connecting cable
to limit stop12
Programming
key
LED
Hirschmann coupling
Adaption cable
M56B265

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7. Obstacle detection
When, after the teaching of the first complete, uninterrupted travel from one end
position to the other end position is carried out, the torque needed is learnt.
In any following complete, uninterrupted travel from end position to end position,
the torque needed is automatically readjusted. Slow changes in the installation due
to ageing, soiling, cold or heat are thus automatically taken into consideration.
This process takes place for both running directions independently of one another.
If a travel movement in up direction is blocked by an obstacle, the motor switches
off.
The running direction in which the obstacle was recognized is blocked. The block is
removed if the motor has been operated in the opposite direction for a certain time.
An obstacle must thus first be released before the motor can be operated again in
the direction of the obstacle.

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8. Technical data
Technical data of short motor MODULARline (GR45..)
GR4510 GR4520
Voltage 230 V~/50 Hz 230 V~/50 Hz
Current 0,47 A 0,63 A
Cos Phi (cosj)>0,95 >0,95
Inrush current (factor) x 1,2 x 1,2
Power 105 W 140 W
Torque 10 Nm 20 Nm
Speed of rotation 16 1/min 16 1/min
Protection type IP 44 IP 44
Total length 515,5 mm 545,5 mm
Operating type S2 4 min S2 5 min
Diameter 45 mm 45 mm
Weight approx. 1,520 kg approx. 1,670 kg
Subject to technical modifications DE
V
geprüfte
Sicherheit
9. Declaration of conformity
We herewith explicitly declare that this product complies with the essential require-
ments and relevant directives. It is authorised for use in all EC member states and
in Switzerland without any need of prior registration. The Declaration of Conformity
concerning this product is available on our website: www.geiger-antriebstechnik.de.

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10. Information for the specialist electrician
H Caution: Wrong installation and
wrong connection can lead to serious
injuries.
The adjusting cable M56K144, M56F150 or
M56F151 must be used for the adjustment
processes.
If required, use the adapter cable with service
clamps M56B265.
The operations with the service clamps must only
be carried out by a skilled electrician.
The parallel operation of several MODULARline
Easy motors is possible. Please observe the rating
of the control switch used.
Please do not use any installation switch which
allows simultaneous up and down controls.
PVC cables are not suitable for equipment used
outdoors or exposed to prolonged high levels of
UV radiation.
These cables should not be used if they are likely
to touch metal parts that can heat up to tempera-
tures exceeding 100°C.
Connecting cables with plug connectors of the
Hirschmann Company, type STAS 3K or the
Phoenix Mecano Company, type GLS/3+PE may
only be used in connection with the Hirschmann
cable socket STAK 3K.
11. Notes on waste disposal
Recycling of packaging materials
In the interest of environmental protection, please contact your local government’s
recycling or solid waste management department to learn more about the services
it provides.
Waste disposal of electric and electronic equipment
Electronic equipment or batteries cannot be discarded along with the normal
household waste. Keep for more information on the recycling and disposal
methods envisaged by the local regulations in your area.
12 3
PE N
L1
N
PE
Electronic /
mechanical
limit stop
blue brown black green/yellow
Mains: 230V / 50Hz

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For technical questions, please call our service team at: [phone].
They will be happy to assist you.
Gerhard Geiger GmbH & Co. KG
Schleifmühle 6
D-74321 Bietigheim-Bissingen
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.geiger.de
12. What to do if…
Problem Solution
Motor does not run. • Motor not plugged in.
Please check the plug connection.
• Check connecting cable for possible
damage.
• Check the mains voltage and allow
the cause of the voltage break down
to be tested by a specialist
electrician.
Instead of in the upwards direction,
motor runs downwards.
• The control leads are interchanged.
Exchange black/brown control leads.
Motor only runs in one
direction.
• Motor in the end position.
Run motor in the opposite direction.
After running several times,
the motor breaks down and
no longer responds.
• The motor became too hot and has
switched off.
Try it again after a cooling time of
about 15 min.
The motor only makes 1/2
a rotation.
• Magnetic shaft not installed.
Withdraw switch, insert magnetic
shaft into motor
Adjustment does not work. • Magnetic shaft not installed.
Withdraw switch, insert magnetic
shaft into motor.
• No adjusting cable.
For adjusting the MODULARline
Easy you need the adjusting cable
M56K144.