Gema CM30 User manual

Your global partner for high quality powder coating
CM30 with OptiCenter OC03
Operator
Quick Guide

Switch on the plant V 01/16 CM30 Start-up
Switch on the plant
1. Turn the key switch on 1
2. Touch the screen
3. Log in with user name and password
3.1
3.2
3.3
3.4

CM30 Start-up V 01/16 Switch on the plant
3.5 3.6
4. Referencing axes 5. Select the Coating mode
6. This mask is displayed

Switch on the plant V 01/16 CM30 Start-up
!!Caution!!
In Waste powder mode only fresh powder is used.
There is NO powder recovered!
It is imperative to switch to the Recovery mode after a
certain period!
On the OptiCenter
7. Put the powder bag into the FP cone, place
the cover and insert the FP lance 8. Select the Waste powder mode
9. Confirm the RP hose position

CM30 Start-up V 01/16 Switch off the installation
Switch off the installation
1. Exit the Cleaning mode
2. Press the Standby key
3. Exit Standby
4. Press the Exit key
5. Turn the key switch on 0

Color change / Cleaning mode V 01/20 CM30 Start-up
Color change / Cleaning mode
On the CM30 panel
1. Exit the Coating mode
2. Select the Cleaning mode
3. Close the doors
4. Coarse cleaning of the booth
5. Clean the outside of the guns
(only in case of a foreign booth or if there are
no doors)

CM30 Start-up V 01/16 Color change / Cleaning mode
On the OptiCenter
7. Exit the Coating mode
8. Select the Cleaning mode
9. Select the cleaning possibility
10. Put the fresh powder lance in the park
position
11. Move the FP cone under OptiSpeeder
12. Pres the "Emptying OptiSpeeder" key 2x

Color change / Cleaning mode V 01/16 CM30 Start-up
13. Move back the FP cone
14. Change the recovery hose position
15. Confirm 16. The sequence continues to run
automatically
17. Wait until this mask is displayed
18. Clean the OptiSpeeder, place the cover

CM30 Start-up V 01/16 Color change / Cleaning mode
19. Connect the RP hose to the "Cleaning"
connection
20. Confirm
21. Remove powder bag, clean the OC
thoroughly
22. Fine booth cleaning
23. Clean the ducting 24. Clean and remove the sieve

Color change / Cleaning mode V 01/16 CM30 Start-up
25. Start recovery hose cleaning
26. Clean the cone
27. Clean the cyclone, use only one nozzle at the
time
28. Insert the sieve and close the cyclone
29. Place the bag with new color, connect the RP
hose to the "Waste" connection
30. Exit the Cleaning mode

CM30 Start-up V 01/16 Color change / Cleaning mode
31. Select the "Spray to waste" mode
32. Confirm the RP hose position
On the CM30 panel
33. Open the doors
34. Exit the Cleaning mode
35. Return to the Coating mode

CM30 Start-up V 01/16 Main menu
Main menu
Close / open
automatic doors
Powder
management After Filter
Access to all
programs
A
ccess to axes
and guns
parameters
Start
/
stop
conveyor simulation
Current error with numbe
r
Current
operating mode
Call up programs to
change them locally
A
ctive coating program
Use
r
log in / log out
Conveying speed
Increase or reduce
powder output per
station
Object recognition
object present / no object
Cyclone
Legend:
Status active, in motion
Status passive, stopped
Error, malfunction
Additional function available
A
cknowledge
the alarm
Manual operating mode only:
Start
/
Stop guns, axes

CM30 Start-up V 01/16 Guns settings
Guns settings
Current
program
Gun
deactivated
Gun
activated
Powder
output Total ai
r
High
voltage Spray current Electrode rinsing air Guns ON / OFF before, in and after the object
Gun
sprays powder
Gun does not
spray powder
Error number
A
ccess to axes
parameters
Changes per
station or all
stations
A
cknowle
dge error Error description
Access to all
coating
programs Save
changes Exit screen
A
ccess to
powder output
correction
(Manual
operating mode
only)

CM30 Start-up V 01/16 Axes settings
Axes settings
X
Z
Current
program
Upper
reversing point
Lower
reversing point
Axis
deactivated
Axis
activated
Reference axis
(after error)
Start
/
Stop
(Manual operating
mode only)
Start / Stop axes
before and after the
object
A
pproximate spraying
distance
(controlled by object
width recognition)
Speed
Fix position
!! Caution !!
!! Collision danger !!
Current
position Error numbe
r
Access to guns
parameters
A
cknowle
dge error Error description
A
ccess to all
coating
programs Save
changes Exit screen

CM30 Start-up V 01/16 Schematic Powder Circuit
Schematic Powder Circuit