General international 75-060 Parts list manual

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GENERAL®

INTERNATIONAL

GENERAL

INTERNATIONAL

POWER

PRODUCTS

LLC

6243 Industrial Parkway IWhitehouse,

Ohio

435

71

(USA)

(844)

877-5234

or (419)

877-5234

www.general.ca

llHlAiNIKVQlbJ

for choosing this General® International

model

75-060,

75-155,

75-165

or

75-510

drill press.

This

drill press has

been

carefully tested

and

inspected before shipment

and

if

properly

used

and

maintained, will provide you with years

of

reliable service.

For

your

safety, as well as

to

ensure

optimum

performance

and

trouble-free

operation

,

and

to

get

the most from your investment, please take the time

to

read

this

manua

l before assembling,

installing

and

operating

the unit.

The

manual's purpose

is

to

familiarize

you

with the safe operation, basic function,

and

features

of

this drill press as well as the set-up,

maintenance

and

identification

of

its

parts

and

components.

This

manual

is

not

intended

asa substituteforformal

woodworking/metalworking

instruction, nor to offer the user instruction in the craft

of

woodworking/metalworking

.

If

you

are

not

sure

about

the safety

of

performing a certain

operation

or

procedure,

do

not

proceed

until

you

can

confirm, fr

om

knowledgeable

and

qualified sources,

that

it

is

safe to

do

so.

Once

you've

read

through these instructions, keep this

manual

handy

for future reference.

DISCLAIMER:

The

information

and

specifications unit with which it was supplied. However, special orders

in this

manual

pertain to the unit as it was supplied

and

"after factory" modifications

may

render some

from the factory

at

the time

of

printing. Because we or all information in this

manual

inapplicable

to your

are

committed

to

making

constant improvements, machine.

Further,

as several generations

of

this

model

· General® International reserves the right

to

make

of

drill press

and

several versions of this

manual

may

changes

to

components, parts or features

of

this

be

in circulation,

if

you own

an

earlier orlaterversion of

unit as

deemed

necessary,. without

prior

notice

and

this unit, this

manual

may

not

depict

your unit exactly. If

without obligation to install

any

such changes

on

you

have

any

doubts or questions

contact

your retailer

previously delivered units. Reasonable

care

is

taken or our support line with the

model

and

serial

number

of

at

the factory

to

ensure that·the specifications

and

your unit for clarification.

information in this

manual

corresponds with that

of

the

I

GENERAL®

INTERNATIONAL

WARRANTY

. .

All

component

parts

of

General® International

and

Excalibur

by

General

International®

products

are

carefully

inspected

during

all stages

of

production

and

each

unit

is

thoroughly

inspected

upon

completion

of

assembly.

Limited Lifetime Warranty

Because

of

our

commitment

to

quality

and

customer

satisfaction, General® International

agrees

to

repair

or

replace

any

part

or

component

which

upon

examination,

proves

to

be

defective

in either

workmanship

or

material

to

the

original

purchaser

for

the

life

of

the tool. However, the Limited Lifetime

Warranty

does

not

cover

any

product

used for professional

or

commercial

production

purposes

nor

for industrial

or

educational

applications.

Such cases

are

covered

by

our

Standard 2-year Limited

Warranty only.

The

Limited Lifetime Warranty

is

also

subject

to

the "Conditions

and

Exceptions" as listed

below.

Standard 2-Year Limited Warranty

All products

not

covered

by

our

lifetime warranty

including

products used in

commercial,

industrial

and

educational

applications

are

warranted

for a

period

of

2 years (24 months) from the

date

of

purchase.

General®

International

agrees

to

repair

or

replace

any

part

or

component

which

upon

examination,

proves

to

be

defective

in either

workmanship

or

material

to

the

original

purchaser

during

this 2-year warranty

period,

subject

to

the

"conditions

and

exceptions" as listed below.

To

file a

Claim

To

file a

claim

under

our

Standard 2-year Limited Warranty

or

under

our

Limited Lifetime Warranty,

all

defective

parts,

components

or

machinery

must

be

returned freight

or

postage

prepaid

to

General®

International,

or

to

a

nearby

distributor, repair

center

or

other

location

designated

by

General®

International.

For

further details

call

our

service

department

at

l-888-949-116l

or

your

local

distributor for assistance

when

filing

your

claim.

Along

with the return

of

the

product

being

claimed

forwarranty,a

copy

of

the

original

proof

of

purchase

and

a "letter

of

claim"

must

be

included

(a

warranty

claim

form

can

also

be

used

and

can

be

obtained,

up~:m

request, from Ge'"!er~I® International

or

an

authorized distributor)

clearly

stating the

model

and

serial n_umber

~f

the unit

(1f

applicable)

and

including

an

explanation

of

the

complaint

or

presumed

defect

in

material

or

workmanship.

CONDITIONS AND EXCEPTIONS:

This

coverage

is

extended

to the

original

purchaser only. Prior warranty registration

is

not

required

but

documented

proof

of

purchase

i.e. a

copy

of

original

sales invoice

or

receipt

showing the

date

and

location

of

the

purchase

as well as the

purchase

price paid,

must

be

provided

at

the

time

of

claim.

Warranty

does

nof

include

failures,

breakage

or

defects

deemed

after inspection

by

General®International to

have

been

directly or indirectly

caused

by

or

resulting from;

improper

use,

or

lack

of

or

improper

maintenance,

misuse

or

abuse,

negligence,

accidents,

damage

in

handling

or

transport,

or

normal

wear

and

tear

of

any

generally

considered

consumable

parts

or

components

.

Repairs

made

without the written COf!Sent

of

General®

International will void

all

warranty.

f

TABlE

OF

CONTENTS

.

Rules for s~fe operation..............................

,.

.................~····················································5

Electrical requirements...................................................................................

.-.

.................6

Identification

of

main

parts

and

components

..................................................................7

Unpacking

..........................................................................................................................8

Cleaning.............................................................................................................................9

Placement

within

the

shop

.......:........................................................................................9

Assembly instructions ............................................................................................... 10 -

16

Installing the

column

on

the base..................................................................................................................

10

Installing the

head

stock on the

column

................................................................................................

10

-

11

Installing the

table

.....................................................................................................................................

11

-

12

Installing the

table

(model

75-510

only)

........................................................................................................

13

Installing the

chuck

guard

...............................................................................................................................

14

Installing the

down

feed

handles.............................................·.......................................................................

14

Installing the

chuck

..........................................................................................................................................

15

Removing the

chuck

........................................................................................................................................

16

Installing a drill bit.............................................................................................................................................

16

Basic

adjustments

and

controls......................................................................................

16

Connecting

to

a

power

source.......................................................................................................................

16

On/Off

power

switch.....................................................................................................,....................................

17

Adjusting the

chuck

guard

height

..................................................................................................................

17

Adjusting the

depth

stop............................·............................:

...

:.............................................................:.......

17

Table swing adjustment..............................................................................................................•

.....

•

..

•••

...

•

....

•

18

Pivoting the

table

(model

75-060,75-155

&

75-165

only}

........................................................................

18

Adjusting

table

height...................................................................................,..................................................

18

Table tilt adjustment...............:...........................................:................:.............................................................

19

Drill·

speed

adjustment.................................................................·..............·..............

..

.-

.............................:

....

.

...

19

Guidelines for selecting speeds

based

on

bit

size

and

bit material..........................................................

19

Operating

Instructions.....................................................................................................

20

Checklist before starting.........................,

...

.............:....................................................:

·••

.................................

20

Drilling step-by-step................................,.............:....................................:......................................................_

20

·

Maintenance

··

..........................

~

......:................................

'.

............................................

21

-

22

~::,::~::ne~-~~t

::::

:::::

::::::::::::

:::::::::::::::

::::::::

:::::::

:

::::::

::

:

::::

:: ::

:::::::::::::

:::::

::

:

::

:::::

:::::::::

:::

:

~~

Recommended

optional

acc

·essories ....·..........;....!

.......

~

•••

~

.......

~

...........

~_. ;

...........

,.

•••••••••••

22

. . ' . · 23 -

31

Parts·list & diagra111 ....

~

....

~

...'.·······•,~-·:··........:..............,

.•

·~.........

~

....._...

~

..............'................ ·

·

•'

. .

•.

,.

· . . ...............32

·

contact

inf~rmat~on ······•···~·~-···

..

·········,~·············~······•.

;····~

111

~

·-·~···························

:

RUlES

FOR

SAFE

OPERATION

To

help ensure safe operation, please take a moment to learn the machine's applications

and

limitations,

as well as potential hazards. General® International disclaims any real or implied warranty

and

hold itself

harmless for any injury that

may

result from the improper use of it's equipment.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

Do

not

operate

the drill press when tired, distract-

ed,

or

under

the effects

of

drugs,

alcohol

or

any

medication

that impairs reflexes

or

alertness.

The

work

area

should

be

well

lit,

clean

and

free

of

debris.

12.

Keep children

and

visitors

at

a safe distancewhen

13

.

the drill press

is

in operation;

do

not

permit

them

to

operate

the drill press.

Childproof

and

tamper

proof

your shop

and

all-

14.

machinery

with locks, master electrical switches

and

switch keys,

to

prevent unauthorized

or

unsu-

pervised

use.

Stay alert! Give your work your

undivided

atten-

15.

tion.

Even

a

momentary

distraction

can

lead

to

serious injury.

Fine

particulate

dust

is

a

carcinogen

that

can

be

hazardous to health. Work in a well-ventilated

area

and

whenever possible use a dust

collector

and

wear

eye,

ear

and

respiratory protection

de-

vices.

Do

not

wear loose clothing, gloves, bracelets,

necklacesor other jewelry while the drill press

is

in

operation.

Be

sure that adjusting wrenches, tools, drinks

and

otherclutter are removed from the

machine

and/

or

the

table

surface before operating.

Keep hands well

away

from the drill bit

and

all

moving

parts.

Use

a hold-down

or

clamp

to

se-

cure

the stock,

and

use a brush,

not

hands, to

clear

away

chips

and

dust.

Be

sure that the drill bit

is

securely installed in

the

chuck

before operation.

Be

sure the drill bit has

gained

full

operating

speed before

beginning

to drill. Always use a

clean,

properly sharpened bit. Dirty

or

dull bits

ore

unsafe

and

can

lead

to accidents.

Use

suit-

16.

17.

18.

19.

20.

21.

able

work

piece

support

if

the work

piece

does

not

have

a flat surface.

Do

not

push

or

force the bit into the stock.

The

drill

will perform better

and

more

safely when working

at

the rate feed for which it was designed.

Avoid working from

awkward

or

off

balance

po-

sitions.

Do

not

overreach

and

keep

both

feet

on

floor.

Keep guards in

place

and

in working order. If

a

guard

must

be

removed for

maintenance

or

cleaning

be

sure it

is

properly re-attached before

using the tool

again.

Never

leave

the

machine

unattended

while

it

is

running

or

with the

power

on.

Use

of

parts

and

accessories

NOT

recommended

by

GENERAL®

INTERNATIONAL

may

result in

equip-

ment

malfunction

or

risk

of

injury.

Never stand

on

machinery. Serious injury

could

result if the tool

is

tipped

over

or

if the drill bit

is

unintentionally

contacted.

Always

disconnect

the tool from the

power

source before servicing

or

changing

accesso-

ries such as bits,

or

before performing

any

main-

tenance, cleaning,

or

if the

machine

will

be

left

unattended

.

Make

sure that the switch

,s

rn

the

"OFF"

posi-

tion before

plugging

in the

power

cord.

Make

sure the tool

is

properly

grounded.

If

equipped

with a 3-prong plug, it should

be

used

with a three-pole receptacle. Never remove the

third prong.

Do

not

use this drill press for other than

its

intended use.

If

used for other purposes,

GENERAL®

INTERNATIONAL

disclaims

any

real im-

plied

warranty

and

holds itvself harmless for

any

injury, which

may

result from

that

use.

5

6

~

ELECTRICAl

REQUIREMENTS

~

·

GROUNDING

INSTRUCTIONS

In the event

of

an

electrical

malfunction

or

short circuit,

grounding

red_uces the

risk

of

electric shock.

The

motor

of

this

machine

is

wired for

120

V single phase

opera-

tion

and

is

equipped

with a

3-conductor

cord

and

a 3-prong

grounding

plug

A

to

fit a

grounded

type

receptacle

B.

Do

not

remove

the 3rd

prong

(ground-

ing

pin)

to

make

it fit into

an

old

2-hole wall socket

or

extension

cord

.

If

an

adaptor

plug

is

used C, it must

be

attached

to

the

metal

screw

of

the

receptacle.

Note:

The

use

of

an

adaptor

plug

is

illegal

in

some ar-

eas.

Check

y~ur

local

codes.

If

you

have

any

doubts

or

if the supplied plug does not correspond to your

electrical outlet, consult a qualified electrician be-

fore proceeding.

CIRCUIT CAPACITY

0

Make

sure

that

the wires in

your

circuit are

capable

of

handling

the

amperage

draw

from

your

machine,

as well

as

any

other

machines

that

could

be

operating

on

the

same

circuit.

If

you

are

unsure, consult a

qualified

electri-

cian.

If

the.circuit

breaker

trips or the fuse blows regularly,

your

machine

may

be

operating

on

a circuit

that

is

close

to

its

amperage

draw

capacity.

However, if

an

unusual

amperage

draw

does

not

exist

and

a

power

failure

still occurs,

contact

a

qualified

technician

or

our service

department.

EXTENSION CORDS

If

you

find it necessary

to

use

an

extension

cord

with

your

machine,

use

only

3-wire extension cords that

have

3-prong

grounding

plug

and

a

matching

3-pole

receptacle

that

accepts

the tool's plug. Repair or

replace

a

dam-

aged

extension

cord

or

plug

immediately.

Make

sure the

cord

rating

is

suitable for the

amperage

listed

on

the

motor

I.D.

plate.

An

undersized

cord

will cause

a

drop

in line

voltage

resulting in

loss

of

'

power

and

overheating.

The

accompanying

chart shows the correct

size

extension

cord

to

be

used

based

on

cord

length

and

motor

LD.

plate

amp

rating.

If

in

doubt,

use the next heavier

gauge.

The

smaller the number, the heavier the

gauge.

IDENTIFICATION

OF

MAIN

PARTS

AND

COMPONENTS

A.

BASE

B.

COLUMN

c.

TABLE

PIVOT LOCK

LEVER*

D.

TABLE

E.

FLIP.UP

CHUCK GUARD

F.

LASER

POINTER

SWITCH

G. DIGITAL

SPEED

DISPLAY

Model

75-165

shown

H. SWITCH

I.

PULLEY

COVER

J. MOTOR

K.

FEED

HANDLE

L.

TABLE

CRANK

HANDLE

M.

RACK

*Except

on

the

model

75-510

1

8

UNPACKING

Carefully

unpack

and

remove the unit

and

its

components

from the

box

and

check

for missing

or

damaged

items

as per the list

of

contents

below

.

NOTE:

PLEASE

REPORT

ANY DAMAGED OR MISSING

ITEMS

TO

YOUR

GENERAL®

INTERNATIONAL

DISTRIBUTOR

IMMEDIATELY.

LIST

OF

CONTENTS

QTY

A.

HEAD

STOCK

.............................

..

............

...

..

....

..

.

.....

....

.....

1

B.

BASE

........................

..

.

..

..................

..

...

..

........

.

......

.......

..

.

...

.. ..

.

..

1

C.

TABLE

.........................

....

.............

.. .. ..

..

...

.

...

.

..

.....

...

..

...

.....

...

..

....

. 1

D.

TABLE

SUPPORT

ARM

...

..

...

....

.

..

.

..

...

........................................ 1

E.

CHUCK

GUARD

....

..

.....

...

......

...

....

...

..

...

...........

.....

....

................ 1

F.

COLUMN

..

...

.

...

..

......

..

..........

.. ..

.

....

.

...

.

...

.....

..

.....

..

.

..

...

..

.

..

... 1·

r

ADooiONALREQUIREMENrsroisETUP

~~

✓

~i

)

!',-·

EXTRA

PERSON

FOR

HELP

WITH

LIFTING

~

/

B.

9,

16

&

24

MM

OPEN

WRE

NC

HES

/

!c.

'"'w~

;

EWORIV

~ 8 l

G.

CHUCK

.

.....

.

....

...

.. ..

...

......

.

..

................

....

............

...

.. ..

.

...

..........

1

H.

ARBOR

.....

...............

...

..

....

...

.........

..

...

......

.....

...

.....

...

....

.

...

..

......

l

I.

DOWNFEED

HANDLE

.......

..

....

..

.....

..

.......

.....

..

....................... 3

J.

SPEED

CONTROL

LEVER

............

..

...

.

......

.............

..

................

...

1

K.

3,

4 & 5 MM

ALLEN

KEYS

..........................

.....

.. .. ..

...................3

L.

DRIFT

KEY

....

.....................................

....

..............

......

................ 1

M.

CHUCK

KEY

..

....

..........................

..

............................

....

........

l

N.

BASE

BOLT

......

..

....

...................

..

.....

.......

....

............

...

.............. 4

0.

ARM

BOLT

..........

....

..

....

.....

..........

......

....

.....

.

......

............

......

.....

l

( • I

!

111

""'

I

l

II

O I

t_

______

,

_

,,.__,.~

✓~----✓

~.•-~-~-~~-~~~·~~~J

P.

CENTERING

(75-510

ONLY)

..

..........................

..

.....

..

......... 1

Q.

BOLT

(75-510

ONLY)

....

..

......

........

......

..

....

.....

...

....

...

....

............. l

75-510

ONLY

*Except

on

the

model

75-510

CLEANING

The

protective

coating

on

the

machine

prevents rust

from forming

during

shipping

and

storage. Remove it

by

rubbing

with a

rag

dipped

in kerosene, mineral spir-

its

or

paint

thinner. (Dispose

of

potentially

flammable

solvent-soaked rags

according

to

manufacturer's safe-

ty

recommendations)

.

A putty knife,

held

flat

to

avoid

scratching the surface,

may

also

be

used

to

scrape

off the

coating

followed

by

clean-up

with solvent. Avoid

rubbing

the

machine's

painted

surfaces, as

many

solvent-based products will

remove

paint

.

To

prevent

rust,

apply

a light

coating

of

paste

wax

or

use regular

applications

of

any

after-market surface

protectant

or rust inhibitor.

PLACEMENT

WITHIN

THE

SHOP/

SAFETY

ZONE

THIS

DRILL

PRESS

MODEL(l)

75

-060, (2) 75-155,(3) 75-165

OR

(4)

75-510

IS

HEAVY.

DO

NOT

OVER-EXERT.

A

HOIST

OR

FORK•

LIFT

WITH

STRAPS

SHOULD

BE

USED

TO

LIFT

THIS

MACHINE.

TO

LIMIT

THE

RISK

OF

SERIOUS

INJURY

OR

DAMAGE

TO

THE

MACHINE,

ANY

EQUIPMENT

USED

TO

LIFT

THIS

MACHINE

SHOULD

HAVE

A

RATED

CAPACITY

IN

EXCESS

OF

THE

MACHINE.

PLACEMENT

WITHIN

THE

SHOP

This

machine

should

be

installed

and

operated

only

on

a solid, flat

and

stable floor

that

is

able

to

support

the weight

of

the

machine

132 lbs(l

),

136

lbs (2),

161

lbs

(2) or

284

lbs

(4)

and

the operator.

Using the dimensions shown as a guideline,

plan

for

placement

within yourshop

that

will

allow

the

operator

to

work

unencumbered

and

unobstructed

by

foot traf-

fic (either passing shop visitors or other shop workers)

or

othertools

or

machinery.

ESTABLISHING A SAFETY ZONE

For

shops with frequent visitors

or

multiple operators,

it

is

advisable

to

establish a safety zone

around

shop

machinery.

A

clearly

defined

"no-go"

zone

on

the floor

around

each

machine

can

help

avoid

accidents

that

could

cause

injury

to

either the

operator

or

the shop visitor.

It

is

advisable

to

take a few

moments

to

either

paint

(using

non

-slip

paint)

or using

tape,

define

on

the floor

the limits

or

perimeter

of

each

machines

safety zone.

Take steps

to

ensure

that

all operators

and

shop visi-

tors

are

aware

that

these areas

are

off limits whenever

a

machine

is

running for everyone

but

the individual

operating

the unit.

(1)

75-060

(2)

75-155

(3)

75-165

(4)

75-510

~----

(1/2) 12-3/8"

(2) 13-3/16"

(3) 18-3/4"

(1/2) 23"

(2)24"

~(3)28"---+i

I I

I

L---

1

(1

).!J2"

(2)

63-3/8"

(3)

64-3/8"

(4)67"

Model

75-165

shown

9

10

ASSEMBLY

INSTRUCTIONS

&

BEFORE

ASSEMBLING,

MAKE

SURE

THAT

THE

SWITCH

IS

IN

THE

"OFF"

POSITION AND

THAT

THE

POWER

CORD

IS

UNPLUGGED.

DO NOT

PLUG

IN

OR

TURN

ON

THE

MACHINE

UNTIL

YOU

HAVE

COMPLETED

THE

ASSEMBLY

AND

INSTALLATION

STEPS

DESCRIBED

IN

THIS

SECTION

OF

THE

MANUAL.

INSTALLING

THE

COLUMN ON

THE

BASE

1.

Set

the base

on

a flat

and

stable surface,

and

then

install the

column

on

the base.

3. Tighten the four bolts

by

hand

A few turns.

INSTALLING

THE

HEAD

STOCK

ON

THE

COLUMN

n

1.

Lift

the

head

stock

and

place

its

opening

above

the

column

.

2. Align the

mounting

holes in the

column

with the

corresponding holes in the base.

4. Then secure the bolts using a

16

mm

wrench.

2. Slide the

head

stock opening ontothe column.

&

BEFORE

ASSEMBLING,

MAKE

SURE

THAT

THE

SWITCH

IS

IN

THE

"OFF"

POSITION

AND

THAT

THE

POWER

CORD

IS

UNPLUGGED.

DO

NOT

PLUG

IN

OR

TURN

ON

THE

MACHINE

UNTIL

YOU

HAVE

COMPLETED

THE

ASSEMBLY

AND

INSTALLATION

STEPS

DESCRIBED

IN

THIS

SECTION

OF

THE

MANUAL.

INSTALLING

THE

HEAD

STOCK

ON

THE

COLUMN (CONTINUED)

3. Center the

head

stock with the

column

and

the

table.

INSTALLING

THE

TABLE

(75-060/155/165

ONLY}

1.

Make

sure that

arbor

C

is

tothe right

and

the

table

bracket

is

centered

on

the column.

Turn

the brack-

et

if

needed

as shown.

3. Tighten

bolt

D

hand

tight for

now

.

4.

Secure the

head

stock

to

the

column

by

tighten-

ing

screws A & B using a 5

mm

Allen

key.

2. Hold the

arm

against the

bracket

aligning

the

mounting

holes as shown.

4.

Turn

the

arm

counterclockwise until the zero

point

of

the

table

bracket

and

the

arm

are

aligned

as

shown

E.

TI

12

A

MAKE

SURE

TH

. EMACHINE

HAS

BEEN

TURNED

OFF

AND

UNPLUGGED

FROM

THE

POWER

SOURCE

BEFORE

PERFORM-

~

ING

ANY

MA!,NTENANCE

OR

ADJUSTMENTS.

INSTALLING

THE

TABLE

[75-

060/155/165)

5. Tighten the arm's

mounting

bolt

using a

24

mm

wrench.

7. Lock the

table

in

place

by

turning lever A

clock-

wise.

9. Tighten the set screw Eusing a 4

mm

Allen

key.

6.

Insert the

table

into the

arm

mount

as shown.

8. Slide

handle

B

onto

the

arbor

C as shown

D.

1

O.

Lock the

table

in position

by

tightening the lever F

as shown.

•A

MAKE

SURE

THE

MACHINE

HAS

SEEN

TURNED

OFF

AND

UNPLUGGED

FROM

THE

POWER

SOURCE

8EFORE

PERFORM-

~

ING

ANY

MAINTENANCE

OR

ADJUSTMENTS.

INSTALLING

THE

TABLE

(MODEL

75-510

ONLY)

0

1. Insert the

threaded

centering pin A into the small-

est

hole

of

the

table

bracket

as shown

3. Slide the

table

onto

the pin.

5. Tighten the

bolt

with a wrench.

2. Align the smallest

mounting

hole

in

the

table

with

the pin.

4.

While

an

assistant holdsthe

table

in

position, insert

the

bolt

Binto the

large

mounting

hole.

6. Thread nut C

onto

the

centering

and

tighten

using a

13

mm

wrenc;:h.

Note:

To

install the fable crank handle, follow steps B

to

9

in

the previous section.

13

14

A MAKE

SURE

THE

MACHINE

HAS

BEEN

TURNED OFF

AND

UNPLUGGED FROM

THE

POWER SOURCE

BEFORE

PERFORM-

~

ING

ANY

MAINTENANCE OR ADJUSTMENTS.

INSTALLING

THE

CHUCK

GUARD

1. Slide the

chuck

guard

onto

its

support

as

shown

A.

INSTALLING

THE

DOWNFEED

HANDLES

1. Thread the three

downfeed

handles into their

mounting holes

located

in the support B.

INSTALLING

THE

SPEED

CONTROL

LEVER

1. Thread the

handle

into

its

mounting hole

located

in the bracket C.

2. Tighten the

chuck

guard

using a phillips screw-

driver.

2. Tighten

each

handle

using a 9

mm

wrench.

2. Tighten the

handle

using a 9

mm

wrench.

J

/.

.

•••

,·. ·

.•••••

·•

MAKE

SURE

TftE

MACI-HNf

HAS

'EERTURNED

OFF

AND

UNPLUGGED

FROM

THE

POWER

SOURCE

BEFORE

PERFORM-

••

·•·•

··.

ING

ANY

MAINffiNANCE

OR

ADJUSTMENTS.

INSTALLING

THE

CHUCK

1.

Lift

the

chuck

guard

as shown.

3.

Fit

the

arbor

into the

chuck

as shown.

5.

Slide the

arbor

into the quill assembly as shown.

2.

Clean

inside the

chuck

with a

dry

cloth until all

grease or l

ubricant

is

removed.

4.

Make

sure the

arbor

is

inserted all the

way

into the

chuck.

6.

Using the

feed

handles, lower the

chuck

against

a

piece

of

wood

on

the

table

to

pressfit it into the

quill.

15

16

~

MAKE

SURE

THE

MACHINE

HAS

BEEN

TURNED

OFF

AND

UNPLUGGED

FROM

THE

POWER

SOURCE

BEFORE

PERFORM•

~

ING

ANY

MAINTENANCE

OR

ADJUSTMENTS.

REMOVING

THE

CHUCK

1. Using

feed

handle, lower the quill assembly

A.

In-

sert the drift key B all the

way

into the quill assem-

bly

C.

1.

Open

the

chuck

by

turning the key E counter-

clockwise until

you

can

insert a drill bit F.

2. While

holding

onto

the chuck,

tap

gently

on

the

key with a

hammer

or

rubber

mall

et

to

loosen

and

remove the

arbor

and

chuck.

Note: It

may

be

necessary to rotate the quill

in

order to

be

able

to

get

the tool

all

the way through

D.

2. Secure the drill bit

in

the

chuck

by

turning the key

clockwise.

BASIC

ADJUSTMENTS

&

CONTROLS

CONNECTING

TO

A POWER SOURCE

Once

the assembly steps have

been

completed,

plug

the power

cord

into

an

appropriate

outlet.

Refer

back

to

the section entitled

"E

lectrical Require-

ments"

and

make

sure all requirements

and

grounding

instructions are followed.

When operations

have

been

completed

unplug

the

machine

from the

power

source.

(fJ

0

~

MAKE

SURE

THE

MACHINE

HAS

BEEN

TURNED

OFF

AND

UNPLUGGED

FROM

THE

POWER

SOURCE

BEFORE

PERFORM·

~

ING

ANY

MAINTENANCE

OR

ADJUSTMENTS.

ON/OFF

POWER SWITCH

This

drill

is

equipped

with a

forced

opening

line interrupter switch

located

on

the front which requires

machine

restart in

case

of

power

failure

or

circuit interruption.

To

start the

machine,

pull

up

the switch

cover

and

press the start button

"I",

A.

To

stop the

machine,

press directly

on

the switch

cover

B.

To

turn

on

the laser pointer, set the swtich C

in

the

"I"

position.

To

turn off the laser pointer, set the switch in the "O"

position.

1. Loosen the

wing

nuts

D.

ADJUSTING

THE

DEPTH STOP

2. Position the shield

at

the desired height, then re-

tighten the

wing

nuts.

This

drill

is

equipped

with

an

adjustable

depth

stop

to

allow

repetitive drilling

to

a set depth.

To

set the

depth

stop:

1. Loosen

knob

Ecounterclockwise as shown. 2.

Turn

the

depth

stop

to

the desired drilling

depth

F,

then retighten the knob.

17

18

~

MAKE

SURE

THE

MACHINE

HAS

BEEN

TURNED OFF

AND

UNPLUGGED

FROM

THE

POWER SOURCE

BEFORE

PERFORM-

~

ING

ANY

MAINTENANCE OR ADJUSTMENTS.

1. Loosen the

column

lock

handle

as shown.

PIVOTING

TH

..

I

.......

',

C>•

1. Loosen the

pivot

lock

handle

as shown.

1. Loosen the

column

lock

handle

as shown.

2. Swing the

table

arm

bracket

and

the

table

to

the

desired position, then retighten the

column

lock

handle

.

Note: When working with taller work pieces swing the ta-

ble

180° out

of

the

way

and

use the

base

as a table.

2.

Turn

the

table

to

the desired position,

and

then re-

tighten the pivot

lock

handle.

2.

Turn

the

crank

handle

as shown until the

table

is

at

the desired height, then retighten the

column

lock

handle.

·,

.•

MAKE

SURE

THE

MACHINE

HAS

BEEN

TURNED

OFF

AND

UNPLUGGED

FROM

THE

POWER

SOURCE

BEFORE

PERFORM•

••

ING

ANY

MAINTENANCE

OR

ADJUSTMENTS.

TABLE

TILT

ADJUSTMENT

Note:

For

the

model

75-510 remove the threaded centering pin under the table before completing the following steps.

1. Loosen nut A

DRILL

SPEED

ADJUSTMENT

This

machine

is

equipped

with a

mechanical

vari-

able

speed

drive pulley system

that

allows the user

to

change

t

he

spindle

speed

while the

machine

is

in

op-

eration.

This

system

is

considered

more

efficient

and

conve-

nient than

models

that

require a

complete

shut-down

and

then a

more

complicated

change

of

belts

on

a

multi-pulley system.

To

change

speeds the user simply turns

on

the

ma-

chine

and

then turns the

speed

control lever

in

the

ap-

propriate

direction until the desired

speed

appears

on

the

digital

speed

display

.

2.

Tilt

the

table

to

the desired

angle,

and

then retight-

en

the nutA.

GUIDELINES

FOR

SELECTING

SPEEDS

BASED

ON

BIT

SIZE

AND

BIT

MATERIAL

1835

-

1910

2445-2545 3055- 3185 6110 -6365

765-

815

1145-

1220

1530-

1630

1910- 2035 3820 -4075

610

915-955

1220-1275 1530-

1590

3055- 3180

480-490

715-735

955-

980 1195-1220 2390- 2445

380-405

570-610

765-

815

955-

1020

1910-2035

350

520

-525

700

870

1740-1745

300-

305

440-460

590-

610 735-765

1470

-

1530

240-

245

360

-365

480-490

600-610

1200-

1220

190

-205

285-305

380-405

480-

510

955-

1200

I

19

20

OPERATING

INSTRUCTIONS

CHECKLIST

BEFORE

STARTING

c&

VERIFY

ALL

CHECK

POINTS

BEFORE

STARTING

.

FAILURE

TO

COMPLY CAN

RESULT

IN

SERIOUS

INJURIES

.

•

Make

sure the

pulley

cover

is

closed.

•

Check

that

the

chuck

is

installed properly.

•

Make

sure the

chuck

guard

is

securely installed

and

closed properly.

• When turning the

machine

"ON"

be

aware

that

the shaft will rotate freely.

• When the drill press

is

running

check

to

see if it runs without vibration

or

shaking.

•

Make

sure the

table

bracket

moves

up

and

down

smoothly.

•

Make

sure the spindle shaft turns smoothly.

DRILLING

STEP-BY-STEP

1.

Lift

the

chuck

guard

as shown

and

install a drill bit

suitable for the

type

of

material

to

drill.

3. Secure the

workpiece

in a vise

(optional).

5.

Turn

ON the

machine

and

adjustthe speed.

2. Flip the

chuck

guard

down

in

place

as shown.

4.

For

precision drilling use

the

laser pointer A

to

lo-

cate

the drilling

po

int

on

the

workpiece.

6.

Use

the

downfeed

handles

to

lowerthe bit into the

workpiece.

General International 75-060 Parts list manual

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