Genie GCL NEMA 4 Owner's manual

112123.500423
NOT FOR RESIDENTIAL USE
This supplement instruction is to be used in combination with the standard accompanying
GCL™ Installation Manual. This supplement contains NEMA 4 & 4X wiring instructions and an
illustrated parts breakdown which specifies parts included in the NEMA 4 & 4X GCL™ series of
operators. When installing a NEMA 4 or 4X operator, liquid tight conduit and fittings must be
used. Refer to NEC and local building codes for wiring and conduit requirements.
IMPORTANT: Prior to installing or operating an GCL™ NEMA 4 or 4X Operator, carefully read the GCL™ Installation Manual
and any other instructions and warnings accompanying the unit.
NEMA 4 &4X
INSTALLATION SUPPLEMENT
ANY TYPE GCL™ COMMERCIAL-INDUSTRIAL DOOR
OPERATOR CAN BE ORDERED AS A NEMA 4 OR 4X VERSION.

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Line Voltage Wiring Fig. 1
WARNING
•DONOT apply power to operator until instructed to do so.
•Overhead Door Corporation recommends that line voltage wiring
be performed by a qualified electrician.
•Be sure that electrical power has been disconnected from the
input power wires being connected to the operator prior to
handling these wires. An appropriate lock-out /tag-out procedure
is recommended.
•
Line voltage wiring must meet all local building codes.
•sure operator voltage, phase and frequency nameplate
ratings are identical to the job site line voltage ratings.
•
Input power wiring must be properly sized for the operators
amperage rating located on the nameplate.
•To reduce the risk of electric shock, make sure the chassis of this
unit is properly grounded.
1) Remove LINE VOLTAGE INPUT PLUG and install proper
fittings and 1/2”conduit.
2) Route proper LINE VOLTAGE wires into operator.
3) Locate LINE INPUT terminals on circuit board. Using
correct connectors, attach wires to LINE INPUTS, and GROUND
terminal.
•Keep low voltage and line voltage wires separate.
•Route all line voltage wires as shown.
•Plug all unused conduit holes.
NOTE: LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED
HIGH
VOLTAGE
INPUT
PLUGS
(Right
& Left)
Optional
Accessory
Modules
Optional
Additional
Transformer
LINE INPUT
TERMINALS
LINE
GROUND
208/240V 480/575V
LINE INPUT
TERMINALS
LINE
GROUND
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
HIGH
VOLTAGE
INPUT
PLUGS
(Right
& Left)
L1/L1 N/L2
GND
POWER CONNECTIONS
LINE IN
POWER CONNECTIONS
LINE
(HOT) NEUTRAL
LINE 1 LINE 2
L1 L2
GND
LINE 1 LINE 2 LINE 3
L3
Three Phase
Single Phase
Optional
Additional
Transformer
115V
208V
230V
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
Figure 1
(SUPPLEMENT TO SECTION 5 OF THE ACCOMPANYING GCL™ INSTALLATION MANUAL)
High Voltage Wiring

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Low Voltage Wiring
1) Connect all LOW VOLTAGE control circuit wires to this side
of unit using 1/2” conduit or flexible convoluted tubing.
•Keep low voltage and line voltage wires separate.
•Route all low voltage control wiring as shown. This includes
all control circuit wires such as wall controls, timers and single
button input devices as well as radio control and safety
circuit wiring. See Figs 2 through 10 in this section.
•Plug all unused conduit holes.
Low Voltage Control Wiring (general) Fig. 2
ROUTE LOW VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
LOW
VOLTAGE
INPUT
PLUGS
(Left &
Right)
LOW VOLTAGE
CONTROL WIRE
TERMINALS
Figure 2
NOTE: For a detailed description of control wire terminals see Appendix B in
the Standard GCL™ Installation Manual.
NOTE: LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED
(SUPPLEMENT TO SECTION 5 OF THE ACCOMPANYING GCL™INSTALLATION MANUAL)

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(SPECIAL PLATED PARTS) HOIST RELEASE HOIST/RELEASE
110877.2070 CHAIN, #35 X 70P 1 1 1
110877.2072 CHAIN, #35 X 72P 1 1 1
110877.2068 CHAIN, #35 X 68P 1 1 1
111392.1001 SHAFT ASSY, OUTPUT 1 1 1
111386.1001 SHAFT ASSY, CLUTCH
111387.1001 SHAFT ASSY, CLUTCH
111438.1001 SHAFT ASSY, CLUTCH 1
111437.1001 SHAFT ASSY, CLUTCH 1
111388.1001 SHAFT ASSY, CLUTCH 1
Item Part Number Description Qty
1 111421.0002 NEMA 4 LIMIT MODULE 1
2 110420.0002 NEMA 4 INTRLK SW. (HOIST UNITS ONLY) 1
3 (SEE PAGE 4) NEMA 4 ELEC. BOX 1
4 111168.0001 LINK ASSY (HOIST UNITS ONLY) 1
5 111131.0002 MOTOR, NEMA 4 (3/4HP, 1PH) 1
111131.0003 MOTOR, NEMA 4 (1HP, 1PH) 1
111131.0004 MOTOR, NEMA 4 (1/2HP, 3 PH) 1
111131.0005 MOTOR, NEMA 4 (3/4 HP, 3 PH) 1
111131.0006 MOTOR, NEMA 4 (1 HP, 3 PH) 1
111131.0007 MOTOR, NEMA 4 (1/2HP, 575V) 1
111131.0008 MOTOR, NEMA 4 (3/4 HP, 575V) 1
111131.0009 MOTOR, NEMA 4 (1 HP, 575V) 1
6 111145.0001 BRAKE COVER ASSY 1
7 111396.0003 BRAKE ASSY, NEMA 4 1
8 111404.0002 MOTOR PULLEY & SEAL ASSY 1
7
5
6
8
1
AB
C
2
3
4
STANDARD UNIT EXCEPT FOR
SPECIAL PLATED
SHAFT ASSEMBLIES
AND CHAINS.
(SEE LIST.)
A
B
C
NEMA 4 & 4X Brake Cover Parts Breakdown w/Motor Options
3
(SUPPLEMENT TO APPENDIX A OF THE ACCOMPANYING GCL™INSTALLATION MANUAL)

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4
NEMA 4 & 4X Electric Box Parts Breakdown
1
2
3
4
5
6
7
8
Item Part Number Description Qty
1 111116.0001 BRACKET, MOUNTING, ELECTRIC BOX 2
2 111119.0001 ELEC. BOX, N4 (BLACK) 1
111119.0002 ELEC. BOX, N 4X (STAINLESS STEEL) 1
3 111397.0002 RECEIVER ASSY 1
4 111352.0001 ANTENNA ASSY 1
5 8706E29 SCREW, GROUND, 8-32 X 3/8" 1
6 111087.0001 XFMR, 120/208/240V, 1 PHASE 1
111087.0002 XFMR, 208/240/480V, 3 PHASE 1
111087.0003 XFMR, 575V 1
7 22634A WASHER, CUP 1
8 8706F29 SCREW, GROUND, 10-32 X 3/8" 1
9 111401.0001 INSULATOR BOARD ASSY 1
10 1
1
1
1
111
1
1
NS 111405.0001 SPARE FUSE KIT 1
NS = NOT SHOWN
9
10
11
(SUPPLEMENT TO APPENDIX A OF THE ACCOMPANYING GCL™ INSTALLATION MANUAL)
112357.0001.S
112357.0002.S KIT, PCB, 1PH, RELAY, UL
112357.0003.S KIT, PCB, 3PH, CONT, UL
112357.0004.S KIT, PCB, 575V, UL
KIT, PCB, 1PH, CONT, UL
112363.0001.S
112363.0002.S
112363.0003.S
ELECTRICAL BOX COVER ASSY, 1PH, UL
ELECTRICAL BOX COVER ASSY, 3PH, UL
ELECTRICAL BOX COVER ASSY, 575V, UL

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