Genie S-60 HC User manual

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
ii
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the Genie S-60 and Genie
S-65 Operator's Manual or the Genie S-60 HC
Operator's Manual before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user. It also provides troubleshooting fault
codes and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
http://www.genielift.com
e-mail: [email protected]
Serial Number Information
Genie offers the following Service Manuals for
these models:
Title Part No.
S-60 and S-65 Service Manual
(before serial number 2575) ................................. 34476
S-60 and S-65 Service Manual
(from serial number 2575 to 6623) ....................... 48412
S-60 and S-65 Service Manual
(from serial number 6624 to 9153) ....................... 65196
S-60 and S-65 Service Manual
(from serial number 14782 to 21000) ................ 139188
S-60, S-65, S60 HC and TRAX Service Manual
(from serial number 21001) ................................ 147753
Copyright © 2011 Terex Corporation
77828 Rev E February 2012
Fourth Edition, Fifth Printing
"Genie" and "S" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Printed on recycled paper
Printed in U.S.A.
Introduction

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
Revision History
Revision Date Section Procedure / Schematic Page / Description
E 2/2012 Introduction Revision History Added
3 - Maint. 3-1
E1 1/2013 3 - maint. 3-6, E-4
REFERENCE EXAMPLES:
Kubota Engine_Section 2_Specifications.
A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure.
Fault Codes_Section 5.
6-35, 6-56, 6-104_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.
iii

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
iv
REVISION HISTORY, CONTINUED
Revision Date Section Procedure / Schematic Page / Description
REFERENCE EXAMPLES:
Kubota Engine_Section 2_Specifications.
A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure.
Fault Codes_Section 5.
6-35, 6-56, 6-104_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
Serial Number Legend
v
S60 05 - 12345
Model Sequence
number
Model year
PN - 77055
Country of manufacture: USA
This machine complies with:
ANSI A92.5
CAN B.354.4
Model: S-60
Serial number: S6005-12345
Electrical schematic number: E0186
Rated work load (including occupants): 500 lb / 227 kg
Maximum allowable inclination of the chassis:
Air Tires 2 deg / Foam Tires 4.5 deg
Gradeability: 45%
Maximum allowable side force : 150 lb / 670 N
Maximum number of platfrm occupants: 2
Model year: Manufacture date: 04/12/05
2005
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 60 ft 2 in/ 18.3 m
Maximum platform reach : 50 ft 4 in/ 15.3 m
Machine unladen weight: 20,736lbs / 9,406kg
Foam Tires add 764 lbs/347 kg to weight
Serial number
tam ed on c a i
Serial label
(located under cover)
Terex South Dakota, Inc.
500 Oak Wood Road
PO Box 1150
Watertown, SD 57201
USA
Terex South Dakota, Inc.
500 Oak Wood Road
PO Box 1150
Watertown, SD 57201
USA

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
vi
Safety Rules
Section 1 • Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual, and the Genie S-60 and Genie S-65
Operator's Manual or the Genie S-60 HC
Operator's Manual will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
SAFETY RULES
vii
Section 1 • Safety Rules
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for use.
Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area is
properly ventilated and well lit.

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
Table of Contents
viii
Introduction
Important Information ................................................................................................... ii
Serial Number Information............................................................................................ ii
Revision History.......................................................................................................... iii
Serial Number Legend ................................................................................................. v
Section 1 Safety Rules
General Safety Rules .................................................................................................. vi
Section 2 Specifications
Machine Specifications .......................................................................................... 2 - 1
Performance Specifications ................................................................................... 2 - 2
Hydraulic Specifications ........................................................................................ 2 - 3
Manifold Component Specifications ....................................................................... 2 - 4
GM 3.0L Engine Specifications .............................................................................. 2 - 5
Ford LRG-425 EFI Engine Specifications ............................................................... 2 - 6
Ford DSG-423 EFI Engine Specifications .............................................................. 2 - 7
Deutz F3L-2011 Engine Specifications................................................................... 2 - 8
Perkins 404-22 Engine Specifications .................................................................. 2 - 10
Machine Torque Specifications ............................................................................ 2 - 11
Hydraulic Hose and Fitting Torque Specifications ................................................ 2 - 12
SAE and Metric Fasteners Torque Charts ............................................................ 2 - 13

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
TABLE OF CONTENTS
ix
Section 3 Scheduled Maintenance Procedures
Introduction ............................................................................................................ 3 - 1
Pre-Delivery Preparation ........................................................................................ 3 - 3
Maintenance Inspection Report .............................................................................. 3 - 5
Checklist A Procedures
A-1 Inspect the Manuals and Decals .................................................................. 3 - 7
A-2 Perform Pre-operation Inspection ................................................................. 3 - 8
A-3 Perform Function Tests ................................................................................ 3 - 8
A-4 Perform Engine Maintenance ....................................................................... 3 - 9
A-5 Check the High Pressure Hydraulic Filter Condition Indicator ....................... 3 - 9
A-6 Test the Oscillate Axle (if equipped) ........................................................... 3 - 10
A-7 Perform 30 Day Service ............................................................................. 3 - 10
A-8 Inspect the Engine Air Filter - GM Models .................................................. 3 - 11
A-9 Perform Engine Maintenance - GM, Ford and Perkins Models.................... 3 - 11
A-10 Inspect the Fuel Filter/Water Separator - Diesel Models ............................. 3 - 12
A-11 Check and Adjust the Engine RPM - Perkins Models ................................. 3 - 14
A-12 Grease the Turntable Rotation Bearing and Rotate Gear ............................ 3 - 15
A-13 Replace the Drive Hub Oil .......................................................................... 3 - 15
A-14 Perform Engine Maintenance - GM and Ford Models ................................. 3 - 16
A-15 Perform Engine Maintenance - Perkins Models .......................................... 3 - 16

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
TABLE OF CONTENTS
x
Section 3 Scheduled Maintenance Procedures,continued
Checklist B Procedures
B-1 Inspect the Battery ..................................................................................... 3 - 17
B-2 Inspect the Electrical Wiring ....................................................................... 3 - 18
B-3 Check the Exhaust System ....................................................................... 3 - 19
B-4 Inspect the Engine Air Filter - Ford, Deutz and Perkins Models .................. 3 - 20
B-5 Check the Oil Cooler and Cooling Fins - Deutz Models............................... 3 - 20
B-6 Inspect the Tires, Wheels and Lug Nut Torque ........................................... 3 - 21
B-7 Confirm the Proper Brake Configuration...................................................... 3 - 22
B-8 Check the Drive Hub Oil Level and Fastener Torque .................................. 3 - 22
B-9 Check and Adjust the Engine RPM - Ford and Deutz Models ..................... 3 - 24
B-10 Test the Ground Control Override ............................................................... 3 - 25
B-11 Check the Oscillate Directional Valve Linkage ........................................... 3 - 26
B-12 Test the Platform Self-leveling ................................................................... 3 - 26
B-13 Test the Engine Idle Select ........................................................................ 3 - 27
B-14 Test the Fuel Select Operation - GM and Ford Models ............................... 3 - 28
B-15 Test the Drive Brakes ................................................................................ 3 - 29
B-16 Test the Drive Speed - Stowed Position ..................................................... 3 - 30
B-17 Test the Drive Speed - Raised or Extended Position .................................. 3 - 30
B-18 Test the Alarm Package - Optional Equipment ........................................... 3 - 31
B-19 Perform Hydraulic Oil Analysis ................................................................... 3 - 32
B-20 Inspect the Fuel and Hydraulic Tank Cap Venting Systems ....................... 3 - 33
B-21 Replace the Fuel Filter Element - Perkins Models ...................................... 3 - 34
B-22 Inspect the Boom Extend/Retract Cables ................................................... 3 - 35
B-23 Perform Engine Maintenance - Deutz Models ............................................. 3 - 37
B-24 Perform Engine Maintenance - GM and Ford Models ................................. 3 - 37
B-25 Replace the Engine Air Filter Element - GM and Ford models .................... 3 - 38
B-26 Perform Engine Maintenance - Perkins Models .......................................... 3 - 38

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
Section 3 Scheduled Maintenance Procedures,continued
Checklist C Procedures
C-1 Perform Engine Maintenance - Deutz Models ............................................. 3 - 39
C-2 Grease the Platform Overload Mechanism, S-60 and S-65 (if equipped)..... 3 - 39
C-3 Test the Platform Overload System, S-60 and S-65 (if equipped) ............... 3 - 40
C-4 Test the Platform Load Sense System, S60 HC ........................................ 3 - 43
C-5 Replace the Fuel Filter/Water Separator Element - Perkins Models ............ 3 - 45
C-6 Replace the Engine Air Filter Element - Deutz and Perkins Models ............ 3 - 47
C-7 Perform Engine Maintenance - Perkins Models .......................................... 3 - 47
C-8 Perform Engine Maintenance - GM and Ford Models ................................. 3 - 48
Checklist D Procedures
D-1 Check the Boom Wear Pads ...................................................................... 3 - 49
D-2 Check the Turntable Rotation Bearing Bolts ............................................... 3 - 50
D-3 Inspect for Turntable Bearing Wear ............................................................ 3 - 51
D-4 Replace the Drive Hub Oil .......................................................................... 3 - 52
D-5 Check the Free-wheel Configuration ........................................................... 3 - 53
D-6 Replace the Hydraulic Filters ...................................................................... 3 - 54
D-7 Check and Adjust the Air/LPG Mixture - GM Models .................................. 3 - 56
D-8 Perform Engine Maintenance - Deutz Models ............................................. 3 - 57
Checklist E Procedures
E-1 Test or Replace the Hydraulic Oil ............................................................... 3 - 58
E-2 Perform Engine Maintenance - Deutz Models ............................................. 3 - 60
E-3 Perform Engine Maintenance - Deutz Models ............................................. 3 - 60
E-4 Remove and Inspect the Boom Extend/Retract Cables .............................. 3 - 61
xi
TABLE OF CONTENTS

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
Section 4 Repair Procedures
Introduction ............................................................................................................ 4 - 1
Platform Controls
1-1 ALC-500 Circuit Board .................................................................................. 4 - 2
1-2 Joysticks ..................................................................................................... 4 - 3
Platform Components
2-1 Platform Leveling Slave Cylinder .................................................................. 4 - 8
2-2 Platform Rotator ........................................................................................... 4 - 9
2-3 Platform Overload System, S-60 and S-65 (if equipped) ............................. 4 - 12
2-4 Platform Load Sense System, S-60 HC ..................................................... 4 - 14
Jib Boom Components, S-65
3-1 Jib Boom .................................................................................................... 4 - 18
3-2 Jib Boom Lift Cylinder ................................................................................ 4 - 19
Boom Components
4-1 Cable Track ................................................................................................ 4 - 20
4-2 Boom ......................................................................................................... 4 - 26
4-3 Boom Lift Cylinder ...................................................................................... 4 - 28
4-4 Boom Extension Cylinder ........................................................................... 4 - 29
4-5 Boom Extend/Retract Cables ..................................................................... 4 - 32
4-6 Platform Leveling Master Cylinder .............................................................. 4 - 35
xii
TABLE OF CONTENTS

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
TABLE OF CONTENTS
Section 4 Repair Procedures, continued
Engines
5-1 RPM Adjustment - Ford and Deutz Models ................................................ 4 - 36
5-2 RPM Adjustment - Perkins Models ............................................................. 4 - 36
5-3 Flex Plate................................................................................................... 4 - 36
5-4 Engine Fault Codes - GM and Ford Models ................................................ 4 - 43
Hydraulic Pumps
6-1 Function Pump ........................................................................................... 4 - 44
6-2 Drive Pump ................................................................................................ 4 - 45
Manifolds
7-1 Function Manifold Components .................................................................. 4 - 49
7-2 Valve Adjustments - Function Manifold ...................................................... 4 - 53
7-3 Jib Boom / Platform Rotate Manifold Components ..................................... 4 - 54
7-4 Brake/Two-speed Manifold Components .................................................... 4 - 55
7-5 Turntable Rotation Manifold Components ................................................... 4 - 56
7-6 Oscillate Directional Valve Components ..................................................... 4 - 57
7-7 Valve Adjustments - Oscillate Relief Valve ................................................ 4 - 59
7-8 Drive Oil Diverter Manifold Components (welder option) ............................. 4 - 60
7-9 Traction Manifold Components, 2WD ......................................................... 4 - 61
7-10 Valve Adjustments, 2WD Traction Manifold ............................................... 4 - 63
7-11 Traction Manifold Components, 4WD ......................................................... 4 - 65
7-12 Valve Adjustments, 4WD Traction Manifold ............................................... 4 - 67
7-13 Valve Coils ................................................................................................. 4 - 68
Turntable Rotation Components
8-1 Turntable Rotation Assembly ..................................................................... 4 - 70
Axle Components
9-1 Oscillate Axle Cylinders ............................................................................. 4 - 72
xiii

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
TABLE OF CONTENTS
Section 5 Fault Codes
Introduction ............................................................................................................ 5 - 1
Fault Codes - Control System ................................................................................ 5 - 2
Fault Codes - Ford LRG-425 EFI Engine ................................................................ 5 - 6
Fault Codes - Ford DSG-423 EFI Engine ............................................................. 5 - 12
Fault Codes - Platform Load Sense System, S-60 HC ......................................... 5 - 16
Section 6 Schematics
Introduction ............................................................................................................ 6 - 1
Electrical Symbols Legend .................................................................................... 6 - 2
Hydraulic Symbols Legend .................................................................................... 6 - 3
Ford Engine Relay Layout ...................................................................................... 6 - 4
Limit Switch Location Legend ................................................................................ 6 - 5
Electrical Schematic,
S-60 HC (from serial number 12800) ............................................................. 6 - 7
Chassis Wiring Diagram,
S-60 HC (from serial number 12800) ............................................................. 6 - 8
Ground Control Box Terminal Strip Wiring Diagram,
S-60 HC (from serial number 12800) ............................................................. 6 - 9
Platform Control Box Wiring Diagram,
S-60 HC (from serial number 12800) ........................................................... 6 - 10
GM 3.0L Engine Harness ..................................................................................... 6 - 11
Ford LRG-425 EFI Engine Harness ...................................................................... 6 - 12
Ford DSG-423 EFI Engine Harness ..................................................................... 6 - 13
xiv

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
TABLE OF CONTENTS
xv
Section 6 Schematics, continued
Electrical Schematic, S-60, GM 3.0L Models ....................................................... 6 - 14
Ground Control Box Terminal Strip Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 16
Ground Control Box Switch Panel Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 17
Platform Control Box Terminal Strip Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 18
Platform Control Box Switch Panel Wiring Diagram,
S-60, GM 3.0L Models ............................................................................... 6 - 19
Electrical Schematic, S-65, GM 3.0L Models ....................................................... 6 - 20
Ground Control Box Terminal Strip Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 22
Ground Control Box Switch Panel Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 23
Platform Control Box Terminal Strip Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 24
Platform Control Box Switch Panel Wiring Diagram,
S-65, GM 3.0L Models ............................................................................... 6 - 25
Electrical Schematic, S-60, Ford LRG-425 EFI Models
(before serial number 11880) ...................................................................... 6 - 26
Electrical Schematic, S-60, Ford LRG-425 EFI Models
(from serial number 11880 to 14053) .......................................................... 6 - 28
Electrical Schematic, S-60, Ford DSG-423 EFI Models
(after serial number 14053) ......................................................................... 6 - 30
Ground Control Box Terminal Strip Wiring Diagram,
S-60, Ford LRG-425 EFI Models (before serial number 11880) ................... 6 - 32
Ground Control Box Switch Panel Wiring Diagram,
S-60, Ford LRG-425 EFI Models (before serial number 11880) ................... 6 - 33

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
Section 6 Schematics, continued
Ground Control Box Terminal Strip Wiring Diagram,
S-60, Ford Models (after serial number 11879) ........................................... 6 - 34
Ground Control Box Switch Panel Wiring Diagram,
S-60, Ford Models (after serial number 11879) ........................................... 6 - 35
Platform Control Box Terminal Strip Wiring Diagram,
S-60, Ford Models ...................................................................................... 6 - 36
Platform Control Box Switch Panel Wiring Diagram,
S-60, Ford Models ...................................................................................... 6 - 37
Electrical Schematic, S-65, Ford LRG-425 EFI Models
(before serial number 11880) ...................................................................... 6 - 38
Electrical Schematic, S-65, Ford LRG-425 EFI Models
(from serial number 11880 to 14053) .......................................................... 6 - 40
Electrical Schematic, S-65, Ford DSG-423 EFI Models
(after serial number 14053) ......................................................................... 6 - 42
Ground Control Box Terminal Strip Wiring Diagram,
S-65, Ford LRG-425 EFI Models (before serial number 11880) ................... 6 - 44
Ground Control Box Switch Panel Wiring Diagram,
S-65, Ford LRG-425 EFI Models (before serial number 11880) ................... 6 - 45
Ground Control Box Terminal Strip Wiring Diagram,
S-65, Ford Models (after serial number 11879) ........................................... 6 - 46
Ground Control Box Switch Panel Wiring Diagram,
S-65, Ford Models (after serial number 11879) ........................................... 6 - 47
Platform Control Box Terminal Strip Wiring Diagram,
S-65, Ford Models ...................................................................................... 6 - 48
Platform Control Box Switch Panel Wiring Diagram,
S-65, Ford Models ...................................................................................... 6 - 49
TABLE OF CONTENTS
xvi

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
TABLE OF CONTENTS
Section 6 Schematics, continued
Electrical Schematic, S-60, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 50
Electrical Schematic, S-60, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 52
Electrical Schematic, S-60, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 54
Electrical Schematic, S-60, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 56
Ground Control Box Terminal Strip Wiring Diagram,
S-60, Deutz F3L-2011 Models (before serial number 11880) ....................... 6 - 58
Ground Control Box Switch Panel Wiring Diagram,
S-60, Deutz F3L-2011 Models (before serial number 11880) ....................... 6 - 59
Ground Control Box Terminal Strip Wiring Diagram,
S-60, Deutz F3L-2011 Models (after serial number 11879) ......................... 6 - 60
Ground Control Box Switch Panel Wiring Diagram,
S-60, Deutz F3L-2011 Models (after serial number 11879) ......................... 6 - 61
Ground Control Box Terminal Strip Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 62
Ground Control Box Switch Panel Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 63
Ground Control Box Terminal Strip Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 64
Ground Control Box Switch Panel Wiring Diagram,
S-60, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 65
Platform Control Box Terminal Strip Wiring Diagram,
S-60, Deutz F3L-2011 Models .................................................................... 6 - 66
Platform Control Box Switch Panel Wiring Diagram,
S-60, Deutz F3L-2011 Models .................................................................... 6 - 67
xvii

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
TABLE OF CONTENTS
Section 6 Schematics, continued
Electrical Schematic, S-65, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 68
Electrical Schematic, S-65, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 70
Electrical Schematic, S-65, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 72
Electrical Schematic, S-65, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 74
Ground Control Box Terminal Strip Wiring Diagram,
S-65, Deutz F3L-2011 Models (before serial number 11880) ....................... 6 - 76
Ground Control Box Switch Panel Wiring Diagram,
S-65, Deutz F3L-2011 Models (before serial number 11880) ....................... 6 - 77
Ground Control Box Terminal Strip Wiring Diagram,
S-65, Deutz F3L-2011 Models (after serial number 11879) ......................... 6 - 78
Ground Control Box Switch Panel Wiring Diagram,
S-65, Deutz F3L-2011 Models (after serial number 11879) ......................... 6 - 79
Ground Control Box Terminal Strip Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 80
Ground Control Box Switch Panel Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(before serial number 11880) ...................................................................... 6 - 81
Ground Control Box Terminal Strip Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 82
Ground Control Box Switch Panel Wiring Diagram,
S-65, CE Models, Deutz F3L-2011 Models
(after serial number 11879) ......................................................................... 6 - 83
xviii

Part No. 77828 S-60 • S-65 • S-60 HC
February 2012
xix
Section 6 Schematics, continued
Platform Control Box Terminal Strip Wiring Diagram,
S-65, Deutz F3L-2011 Models .................................................................... 6 - 84
Platform Control Box Switch Panel Wiring Diagram,
S-65, Deutz F3L-2011 Models .................................................................... 6 - 85
Electrical Schematic, S-60, Perkins 404-22 Models
(before serial number 11880) ...................................................................... 6 - 86
Electrical Schematic, S-60, Perkins 404-22 Models
(after serial number 11879) ......................................................................... 6 - 88
Ground Control Box Terminal Strip Wiring Diagram,
S-60, Perkins 404-22 Models (before serial number 11880) ........................ 6 - 90
Ground Control Box Switch Panel Wiring Diagram,
S-60, Perkins 404-22 Models (before serial number 11880) ........................ 6 - 91
Ground Control Box Terminal Strip Wiring Diagram,
S-60, Perkins 404-22 Models (after serial number 11879) ........................... 6 - 92
Ground Control Box Switch Panel Wiring Diagram,
S-60, Perkins 404-22 Models (after serial number 11879) ........................... 6 - 93
Platform Control Box Terminal Strip Wiring Diagram,
S-60, Perkins 404-22 Models ..................................................................... 6 - 94
Platform Control Box Switch Panel Wiring Diagram,
S-60, Perkins 404-22 Models ..................................................................... 6 - 95
Electrical Schematic, S-65, Perkins 404-22 Models
(before serial number 11880) ...................................................................... 6 - 96
Electrical Schematic, S-65, Perkins 404-22 Models
(after serial number 11879) ......................................................................... 6 - 98
Ground Control Box Terminal Strip Wiring Diagram,
S-65, Perkins 404-22 Models (before serial number 11880) ....................... 6 - 100
Ground Control Box Switch Panel Wiring Diagram,
S-65, Perkins 404-22 Models (before serial number 11880) ....................... 6 - 101
TABLE OF CONTENTS

S-60 • S-65 • S-60 HC Part No. 77828
February 2012
xx
Section 6 Schematics, continued
Ground Control Box Terminal Strip Wiring Diagram,
S-65, Perkins 404-22 Models (after serial number 11879) .......................... 6 - 102
Ground Control Box Switch Panel Wiring Diagram,
S-65, Perkins 404-22 Models (after serial number 11879) .......................... 6 - 103
Platform Control Box Terminal Strip Wiring Diagram,
S-65, Perkins 404-22 Models .................................................................... 6 - 104
Platform Control Box Switch Panel Wiring Diagram,
S-65, Perkins 404-22 Models .................................................................... 6 - 105
Belt Driven Generator Wiring Diagram ................................................................. 6 - 106
12kW Hydraulic Generator Option Wiring Diagram .............................................. 6 - 107
Hydraulic Schematic, 12kW Hydraulic Generator Option .....................................6 - 108
Hydraulic Schematic, 2WD Models ..................................................................... 6 - 109
Hydraulic Schematic, 4WD Models ..................................................................... 6 - 110
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