Genie Lift Guard GS-30 User manual

Operator's Manual Supplement
Lift Guard
™Contact Alarm
GS™-30
GS™-32
GS™-46
GS™-47
First Edition
First
Printing
Part No. 1288739GT

First Edition • First Printing Operator's Manual Supplement
Introduction
Part No. 1288739GT Lift Guard™ Contact Alarm 1
Intr od ucti on
Lift Guard Contact Alarm System
The Lift Guard Contact Alarm system is designed
to alert the operator, occupants and ground
personnel to a potential hazard when an
obstruction makes contact with the secondary
guarding system. Machine movement will be
interrupted, an audible alarm sounds and the
beacon lights flash.
After the contact alarm is activated, the operator
can acknowledge the hazard and continue
operating the machine. The operator must release
the function enable switch and return the joystick to
the center position. Functions will resume
operation at reduced speeds allowing the operator
to continue to raise or drive the machine. The
audible alarm and beacons will deactivate when
the red Emergency Stop button is pushed in to the
off position.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Note: These installation instructions only apply
to the Genie models listed below:
GS-1530, GS-1532, GS-1930, GS-1932, GS-2032,
GS-2632, GS-3232, GS-2046, GS-2646, GS-3246,
GS-4047

Operator's Manual Supplement First Edition • First Printing
Introduction
2Lift Guard™ Contact Alarm Part No. 1288739GT
Contact Alarm Safety
Read, understand and obey all warnings and
instructions provided with the contact alarm.
Do not exceed the rated platform capacity. The
weight of the contact alarm assembly will reduce
the rated platform capacity and must be subtracted
from the total platform load.
The standard contact alarm configuration weighs
20 lbs/9 kg. Each additional contact alarm
assembly added to the platform weighs 3lbs/1.4
kg.
Note: The standard configuration consist of two
contact alarm assemblies attached to the platform.
Be sure the contact alarm is securely installed.
When the contact alarm assembly is attached, this
manual should be considered a permanent part of
your machine and should remain with the machine
at all times.
The contact alarm assembly should never be
mounted above the decal plate of the extension
deck or above the platform entry.
Symbol and Hazard Pictorials
Definitions
Standard contact Alarm
configuration weight.
2
0lbs/9 kg.
Each additional contact alarm
assembly.
3
lbs/1.4kg
Read the supplement manual,
part number 1288739GT.
Pre-operation Inspection
Be sure that the operator’s, safety manual,
responsibilities manual and any necessary
supplements are complete, legible and in the
storage container located in the platform.
Be sure that all decals are legible and in place.
Check the Contact Alarm for damage, improperly
installed or missing parts and unauthorized
modifications.
Nuts, bolts and other fasteners
Wiring, cables and Contact Alarm
components
Cracks in structural components
Dents or damage to the Contact Alarm

First Edition • First Printing Operator's Manual Supplement
Introduction
Part No. 1288739GT Lift Guard™ Contact Alarm 3
Function Test
Note: Perform this procedure from the platform
controls in an area free of obstructions.
1Activate platform up. Move and hold the
contact alarm in any direction.
Platform up function stops, the beacons flash
and the alarm sounds.
2While holding the contact alarm, release the
joystick. Activate platform up.
Platform up function resumes at a reduced
speed. The beacons flash and the alarm
sounds.
3Release the joystick and the contact alarm.
Activate platform up.
Normal platform function speed resumes, the
beacons and alarm turn off.
4Activate the drive function. Move and hold the
contact alarm in any direction.
Drive function stops, the beacons flash and the
alarm sounds.
5While holding the contact alarm, release the
joystick. Activate drive.
Drive function resumes at a reduced speed.
The beacons flash and the alarm sounds.
6Release the joystick and contact alarm.
Activate drive.
Normal drive function resumes, the beacons
and alarm turn off.

Operator's Manual Supplement First Edition • First Printing
Operating Instructions
4Lift Guard™ Contact Alarm Part No. 1288739GT
Operat in g Inst ruc tion s
Operating Instructions
Contact alarm activated, beacon lights flash and an
audible alarm sounds. Lift and drive functions will
not operate from the platform controls.
Note: The potential hazard must be acknowledged
by the operator to continue operating the machine.
After the potential hazard has been acknowledged,
machine functions will resume operation at
reduced speeds.
Platform Controls Operation
1Return the joystick to the center position and
release the function enable switch to
acknowledge the potential hazard.
2Continue machine functions to reach the
working location or to move the machine away
from the potential hazard.
Note: To restore machine functions after the
Contact Alarm has been activated, the machine
must be driven or lowered until the actuator arm is
deactivated. Pushing in the red Emergency Stop
button to the off position will not restore machine
functions, this action will only turn off the Contact
Alarm lights and alarm.

First Edition • First Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288739GT Lift Guard™ Contact Alarm 5
Instal lat ion I nst ructi ons
Observe and Obey:
This procedure shall be completed by a person
authorized to install the Contact Alarm.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Attention:
The Lift Guard™Contact Alarm can only be
installed on machines with the "Proportional Lift"
control system.
It is not compatible with "2 Speed Lift" control
systems.
Refer to the illustrations to determine which control
system is on the machine.
2 Speed Lift
Proportional Lift

Operator's Manual Supplement First Edition • First Printing
Installation Instructions
6Lift Guard™ Contact Alarm Part No. 1288739GT
Tools Required:
3/8inch wrench
7/16inch wrench
3/8inch socket
7/16inch socket
Ratchet
Cable tie gun or wire cutters
Center punch
Deburring tool
17/64inch / 6,7mm drill bit
Drill motor
Locking C-Clamp
Torx T10screwdriver
Cat5 Ethernet Cable
PC or Laptop with an Ethernet Port and Internet
Browser
Contents of Kit 1288736GT
GS-1530 / GS-1532
Description
Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Harness, GS30platform 1288570GT 1
Cable, chassis to platform 1288571GT 1
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Forming, cable guide 1288732GT 2
Manual, Supplement 1288739GT 1
Contents of Kit 1288737GT
GS-1930 / GS-1932
Description
Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Harness, GS30platform 1288570GT 1
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288726GT 1
Forming, cable guide 1288732GT 2
Manual, Supplement 1288739GT 1

First Edition • First Printing Operator's Manual Supplement
Installation Instructions
Part No. 1288739GT Lift Guard™ Contact Alarm 7
Contents of Kit 1288738GT
GS-2032
Description Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288727GT 1
Forming, cable guide 1288733GT 2
Harness, GS32platform 1288740GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1289293GT
GS-2632
Description Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288728GT 1
Forming, cable guide 1288733GT 2
Harness, GS32platform 1288740GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1289294GT
GS-3232
Description
Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 4
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 4
Assembly, lift guard 1287673GT 2
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288729GT 1
Forming, cable guide 1288733GT 2
Harness, GS32platform 1288740GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1289420GT
GS-2046
Description
Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 6
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 6
Assembly, lift guard 1287673GT 2
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288727GT 1
Forming, cable guide 1288734GT 1
Forming, cable guide 1288735GT 1
Harness, GS46platform 1288741GT 1
Manual, Supplement 1288739GT 1

Operator's Manual Supplement First Edition • First Printing
Installation Instructions
8Lift Guard™ Contact Alarm Part No. 1288739GT
Contents of Kit 1289421GT
GS-2646
Description Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 6
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 6
Assembly, lift guard 1287673GT 2
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288728GT 1
Forming, cable guide 1288734GT 1
Forming, cable guide 1288735GT 1
Harness, GS46platform 1288741GT 1
Manual, Supplement 1288739GT 1
Contents of Kit 1289422GT
GS-3246
Description
Genie part
number
Qty.
Cable tie, 7.375inch / 19cm 6578GT 40
Button cable tie, 14.75inch / 37,5cm 56361GT 8
Cable tie mount, 6.5inch / 16,5cm 110149GT 2
Flange nut, 1/4-20, G, ZAG 824027GT 6
Screw, HHF, 1/4-20 x .75, 8, ZAG 824078GT 6
Assembly, lift guard 1287673GT 2
Cable, 20inch link 1288572GT 1
Harness, ESTOP splice 1288573GT 1
Cable, 45inch link 1288574GT 1
Cable, chassis to platform 1288729GT 1
Forming, cable guide 1288734GT 1
Forming, cable guide 1288735GT 1
Harness, GS46platform 1288741GT 1
Manual, Supplement 1288739GT 1