Ghibli & Wirbel RUNNER R 150 FD 85 User manual

www.ghibliwirbel.com
Professional Cleaning Machines Since 1968
49.0250.00_EN
ed. 07-2019
Technician’s Manual

English......................................................................................
RUNNER
Index
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1. Introduction............................................................................3
1.1 General safety warnings .............................................................................3
2. Removals / replacements ...................................................................................4
2.1 Flashing light bulb replacement...................................................................4
2.2 Flashing light removal. ................................................................................4
2.3 Seat removal...............................................................................................5
2.4 Seat plate removal ......................................................................................6
2.5 Sensor level replacement............................................................................6
2.6 Gas spring replacement..............................................................................7
2.7 Vacuum motor removal ...............................................................................8
2.8 Recovery tank removal..............................................................................10
2.9 Rear wheels removal.................................................................................12
2.10 Clean water tank removal........................................................................12
2.11 Flowmeter replacement...........................................................................14
2.12 Squeegee lift assembly replacement. .....................................................14
2.13 Squeegee arms replacement..................................................................15
2.14 Solenoid valve replacement....................................................................16
2.15 Water pump replacement........................................................................16
2.16 Underbody gas spring removal ...............................................................17
2.17 Brushes deck actuator removal...............................................................18
2.18 Squeegee actuator removal....................................................................19
2.19 Squeegee lifting cable replacement........................................................21
2.20 Brushes deck removal.............................................................................23
2.21 Electric gearmotors removal....................................................................26
2.22 Front bulb replacement. ..........................................................................29
2.23 Accelerator removal.................................................................................30
2.24 Steering angle microswitch removal........................................................31
2.25 Wheel motor removal..............................................................................32
2.26 Electric brake removal.............................................................................34
2.27 Steering assembly removal.....................................................................35
2.28 Steering wheel removal...........................................................................35
2.29 Steering column removal.........................................................................37
2.30 Lower steering joint removal. ..................................................................37
2.31 Front panel removal. ...............................................................................37
2.32 Topography of electrical / electronic components ...................................38
2.33 Contactor replacement............................................................................39
2.34 Horn removal...........................................................................................39
2.35 Light transformer removal. ......................................................................39
2.36 Resettable fuse replacement...................................................................40
2.37 Peristaltic pump replacement..................................................................40
2.38 Main electronic board removal................................................................41
2.39 Dashboard removal.................................................................................42
2.40 Switches removal....................................................................................43
2.41 Display board replacement......................................................................43
2.42 Key block replacement............................................................................44
2.43 Potentiometer replacement.....................................................................44
2.44 Joystick replacement...............................................................................45
3. Regulations / controls.......................................................................................46
3.1 Peristaltic pump operation check ..............................................................46
3.2 Side skirts adjusting ..................................................................................46
3.3 Water ow control......................................................................................47
3.4 Technician password.................................................................................48
INDEX
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1. INTRODUCTION
- This manual has been written by for exclusive use by the authorized technicians of the
manufacturer.
1.1 General safety warnings
- To make sure when working on the machine, it is necessary that the batteries are di-
sconnected and that the tanks are empty.
- When it is necessary to carry out some operations / adjustments with the power supply
switched on it is necessary to work with extreme caution.
- Use appropriate personal protective equipment as required by the regulations in force
in the country of use.
- It is however necessary to wear adequate personal protective equipment as required
by the regulations in force in the country of use.
- It is however necessary to operate following the specic rules in force in the country of
use.
- For all the operations concerning the electrical system, refer to the attached wiring
diagram.
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2. REMOVALS / REPLACEMENTS
2.1 Flashing light bulb replacement
- Unscrew the reector (1) by hand and remove it.
- Remove the bulb (2) and turn it 1/2 of a turn.
- Replace the bulb and reassemble the reector.
2.2 Flashing light removal
- Unscrew the reector as indicated in the previous
paragraph “Flashing light bulb replacement”.
- Unscrew the screw (1) and remove the transparent
protection (2).
- Unscrew the two screw (3).
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- Unscrew the two screws (4) of the power supply
wires (5).
- Remove the ashing light (6) by unthreaded the wi-
res (5).
2.3 Seat removal
- Make sure that the recovery tank (1) is empty, if so
empty it as indicated in the user manual.
- Lift the tank (1) in two operators and at the same
time move the seat (2) forward.
- Disconnect the two connectors (3) of the operator
presence sensor (4).
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- Lower the tank (1) and remove the seat (2).
2.4 Seat plate removal
- Remove the seat as indicated in the previous para-
graph.
- Unscrew the hexagonal screws (1) and the allen
screw (2).
- Remove the plate (3).
2.5 Sensor level replacement
- Remove the seat as indicated in the relevant para-
graph.
- Unscrew the two screws (1) and remove the plate
(2).
- With a screwdriver, pry and remove the adhesive
sensor (3), then disconnect the connector (4).
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- Clean the residue of glue remaining on the tank
with a suitable product, then remove the lm (5)
and mount a new sensor (3) by using the dou-
ble-sided adhesive present.
- Connect the connector (4).
2.6 Gas spring replacement
- Lift the recovery tank in two operators making sure
it is empty.
- Lock the tank in a raised position so that it cannot
fall accidentally.
- Lock the junction (1) with a wrench and unscrew
the upper screw (2) with another wrench.
- Lock the junction (3) with a wrench and unscrew
the lower screw (4) with another wrench.
- Replace the gas spring (5) and reassemble it in
reverse order.
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2.7 Vacuum motor removal
- Lift the recovery tank in two operators making sure
it is empty.
- Unscrew the four screws (1) and remove the cover
(2).
- Cut the safety cable tie (3) of the connector (4).
- Disconnect the connector (4).
- Unscrew the screw (5) of the cable tie.
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- Remove the soundproong (6).
- Unscrew the four screws (7) that block the vacuum
motor (8) to the tank..
- Remove the vacuum motor (8).
- Recover the ange (9) and the gasket (10).
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- Replace the vacuum motor and reassemble by
proceeding in the reverse order to disassembly,
making sure to position the gasket (11) as shown
in the gure.
When reassembling the soundproong
(6) make sure it is positioned in the origi-
nal position.
2.8 Recovery tank removal
- Remove the two ashing lights, the seat, the seat
plate, the level sensor, the aspirator, the gas spring
as indicated in the relevant paragraphs.
- Remove all electrical wirings (1) from the tank.
- Remove the hoses (2) and the hose clamps (3) by
unscrewing the relative screws.
- Release the clamp (4) of the drain hose.
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- Remove the R-clip (5) of the tank rotation pins.
- Remove the washer (6).
- Place a cardboard (7) and with a screwdriver (8)
pry o󰀨 to extract the pin. (9).
- Lift the tank in two operators (10).
- Reassemble the tank by proceeding in reverse or-
der.
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2.9 Rear wheels removal
- Lock the machine in place so that it does not move.
- Insert a jack (1) under the chassis in the position
shown in the gure.
- Lift the machine so that the wheel (2) is raised o󰀨
the oor.
Check that the jack head (1) is positioned
under a metal part and that cables or tu-
bes aren’t crushed.
- Unscrew the central screw (3) and remove it.
- Remove the rear wheel (2).
When replacement the rear wheels, screw
the screw (3) by tightening to 40 Nm / 4
Kgm / 29.5 lb / ft.
2.10 Clean water tank removal
- Make sure the tank is empty.
- Remove the recovery tank, the rear wheels as indi-
cated in the relevant paragraphs.
- Remove the batteries.
- Remove the hose clamps (1) by unscrewing the
relative screws.
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- Release the clamp (2) of the drain hose (3).
- Remove the cable clamp plates (4) by unscrewing
the relevant screws.
- Disconnect the electrical wiring (5) from the clean
water tank.
- Unscrew the ring nut (6) and remove the lter.
- Unscrew the four nuts (7) positioned on the rear of
the machine.
- Unscrew the three nuts positioned in the front of
the machine.
- Lift the clean water tank in two operators and re-
move it from the machine.
- Reassemble the clean water tank by proceeding in
reverse order.
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2.11 Flowmeter replacement
Make sure the clean water tank is empty.
- Unscrew the two allen screws (1) that x the ow-
meter (2) to the support.
- Disconnect the wiring (3) by releasing the relevant
connector.
- Release the cable ties (4) and remove the owme-
ter (2).
When reassembling the owmeter, spre-
ad a sealing paste on the pipe ttings be-
fore inserting the pipes (5) and close the
cable ties (4)
2.12 Squeegee lift assembly replacement
- Remove the squeegee
- Release the chain link (1) and remove the chains
(2).
- Unscrew the two screws (3).
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2.13 Squeegee arms replacement
- Release the chain link (1) and remove the chains
(2).
- Unscrew the joint (3) from the machine plate (4).
- Unscrew the joint (4) from the squeegee support
plate (5) and remove the arm (6).
- Remove the complete support (4).
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- Before reassembling the arm (6) check that the di-
stance between the two joints (3) and (4) is 120
mm, if it is not correct, adjust it by loosening the
lock nut (5) and turning the joint (4).
2.14 Solenoid valve replacement
Make sure the clean water tank is empty.
- Remove the right wheel as indicated in the rele-
vant paragraph.
- Unscrew the screw (1) and remove the power sup-
ply to the coil.
- Unscrew the two screws (2) that xing the solenoid
valve (3) to the plate (4).
- Disconnect the two hoses (5) and remove the sole-
noid valve (3).
2.15 Water pump replacement
- Remove the left wheel as indicated in the relevant
paragraph.
- Disconnect the power supply connector (1).
- Unscrew the two ttings (3) and (4).
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120 mm