GMP QTOPIC-380 User manual

2015. 06
User Manual for QTOPIC-380
Before you operate the product, this manual has to be read by operator.
※ External Design & Specification can be changed for improvement without any prior notice.

INDEX
◐ SAFETY ◐ HOW TO LAMINATE 27~30 page
Important Safety Instruction 3~5 page
Safety Device 6 page ◐ MAINTENANCE 31 page
Warning Sticker 7~8 page
◐ TROUBLE SHOOTING 32~35 page
◐ INSTALLATION
Packing Contents 9 page ◐ SPECIFICATION 36 page
Main Devices 10 page
How to move & install 11~13 page ◐ DIGITAL SLEEKING SOLUTION
SLEEKING SOLUTION Introduction 37 page
◐ HOW TO USE CONTROL PANEL
GLOSS & MATT SLEEKING
38~41 page
Explanation of Control Panel 14~16 page HOLOGRAM SLEEKING 42~45 page
Explanation of Display 17~18 page METALLIZE PRINTING 46~47 page
Error Message 19~20 page SLEEKING FOIL SPECIFICATION 48 page
◐ MAIN DEVICES
Lamination 21~23 page
Cutting 24 page
How to load / replace film roll 25 page
Other Devices 26 page

IMPORTANT SAFETY INSTRUCTION
"Instruction for Safety" is for the purpose of user's safety
and prevention of Property loss. Read thoroughly and Use rightly according to the manual
Important Safety Instruction is classified as "Warning" and "Caution", the meaning is as follows;
Warning : If you ignore this symbol, you could suffer serious injury or death
Caution: If you ignore this symbol, you could receive a serious injury or loss of property
This symbol means a prohibited action. If you ignore a prohibited action, you could suffer a personal injury and damage the machine
This symbol means a required action. If you don't follow this action, your safety is not guaranteed.
Required action will be included in this symbol.
Reference: The sign above refers the contents for user's safety and prevention of Property loss.
3/48

IMPORTANT SAFETY INSTRUCTION
Do not connect or disconnect with wet hands, as this will cause an electric shock
Do not overload a power supply, as this will cause a fire and an electric shock.
Do not use a damaged plug or lead, as this could cause a fire or an electric shock
Do not use other voltage and power supply other than specified, as this will cause a fire and an electric shock.
Make sure plug is in the socket, as it could cause fire or an electric shock
Grounding is needed for your safety
A malfunction and losing electricity make an electric shock
Danger, Malfunction, loss of electricity could cause an electric shock
Do not pull the plug or bend improperly
Do not use materials near a naked flame
Do not use the machine in the sealed place.
Only use the specified power and voltage. It can be a reason of fire flame or an electricity fire flame.
Do not dissemble, make repairs or convert the machine. Contact your dealer for repairs
Ensure all hair, neckties, necklaces, are kept free of the feeding table to avoid injury
Do not convert the safety device and safety switch.
Do not spill any liquids on the laminator as this will cause damage and a possible electric shock
Do not use the flammable spray or flammable materials inside or outside the machine. As this could cause a fire.
Do not allow children use of this equipment
WARNING
GROUNDING
P
O
W
E
R
I
N
S
T
A
L
L
A
T
I
O
N
4/48

IMPORTANT SAFETY INSTRUCTION
When moving the product, turn off the power switch, disconnect the power plug from the socket
When laminator is not in use, you must turn off the power switch, disconnect the power plug from the socket.
More than 2 people are needed to carry this equipment to avoid personal injury or damage to the machine.
Keep gears and chains free of all materials
Do not touch the roller with your hand as you could be burnt.
Please avoid installing near the following places;
Gas stove, Ventilator or Air conditioner due the higher temperature or higher humidity
Do not place any materials on the laminator as they could catch a fire
Avoid the direct sunlight for the installing the machine
Make sure no vibration and dusts are found in the place during the installation.
Avoid the dark and slope place for installation
Do not place any materials on the laminator as they could catch a fire
Do not touch the film and laminating machine just after lamination finishes as you could be burnt.
Use the machine with laminating purpose only.
Tidy up the place near the laminating machine.
CAUTION
P
O
W
E
R
I
N
S
T
A
L
L
A
T
I
O
N
5/48

SAFETY DEVICE
☞ Emergency Stop Switch (E-STOP S/W)
When emergency situation happened, it stops the running motor(rollers) rotation and system operation.
In case of emergency, use this switch.
☞ Position of E-Stop Switch ☞ How to use
Press the Red button to operate the Emergency Stop Switch.
All system is stopped when this is pressed.
Turn the switch to the right to release from Emergency Status.
Emergency Stop Switch
E-STOP S/W
6/48

WARNING STICKERS
For the user safety, in the outer design, the below sticker is attached. Be cautious not to injured during operation.
☞Roller caution ☞Higher Temperature
Do not touch the roller and heating plate with your hand as you could be burnt. Do not touch on the heating part
Roller's higher temperature and press can damage your body
☞Chain Caution
Do not your body wound into a chain.
You can suffer an injury
☞Electricity Caution
Inside the machine, high voltage flows,
Do not open the outer case
You can suffer injury or sudden death with electricity shock
Warning Stickers
7/48

WARNING STICKERS
Warning Stickers
8/48

PACKING CONTENTS
ITEMS Q'TY(EA)
LAMINATOR 1
FEED TABLE 1
FEED TABLE GUIDE 2
AIR COMPRESSOR 1
AIR HOSE 1
GLASS TUBE FUSE (20mm) 250V/5.0A 2
GLASS TUBE FUSE (20mm) 250V/6.3A 2
5mm LWRENCH 1
USER MANUAL 1
SLEEKING IDLE ROLLER 1
`
Packing Contents
QTOPIC-380
9/48

MAIN DEVICES
Main Devices
E-Stop S/W
Film Tension
Adjustment Knob
Rewinder Tension
Adjustment Knob
Roller Pressure
Adjustment Device
Control
Perforator(Optional)
Decurling
Adjustment Knob
Feeding Table
Film Shaft
Extension Feeding
Table(Optional)
Tray Paper
Bursting Roller
Power S/W
Feeding Gate
Paper Guide
Roller Safety Cover
Air Compressor
Rewinder
10/48

HOW TO MOVE & INSTALL
☞ HOW TO UNPACK
1. For rust prevention purpose, vacuum packing with aluminum materials is applied to the machine packing.
and the machine is additionally packed in wooden crate. Each wooden plate of the crate is fixed by
screws to avoid external shock.
2. Wooden Crate can be opened by 11mm Box Spanner.
As shown in the picture, dismantle the wooden crate, remove the vacuum packing,
unscrew the 4 fixed bolts on the bottom, and move it to the installation site.
☞ HOW TO MOVE
◑ In the below situation, the forklift is required for moving.
1. If the machine would be moved on the uneven surfaced ground.
2. If the machine has to be moved by 10m or longer distance.
3. If the packing is removed for moving.
◑ This bellows are for use of casters for moving.
1. If moving distance is shorter than 10m in the same place of installation.
2. At least 2 persons are required for moving. Push the corner of the machine gently & slowly.
☞ EXPLANATION OF CASTER WHEEL
To move the machine in the same place (short moving).
Caster has its locking device. Then, for moving, it has to be released from the locking status.
To lock or unlock, press "ON(Lock)" lever or press "OFF(Unlock)" lever.
After moving is done, press "ON" to fix the machine.
WARNING : The product is heavy, then be careful to move the product to avoid injury or damage of the product.
UNPACK & INSTALLATION
잠김(ON) 풀림(OFF)
OFF(Unlock)
ON(Lock)
11/48

HOW TO MOVE & INSTALL
잠김(ON) 풀림(OFF)
☞ Circumstance for Operation of Product
1. The product has to be installed on the hard & even surfaced ground.
2. If inflammables / ignition materials would be nearby the product, this could be a cause of fire.
3. To emit a heat in lamination, the installation place has a good ventilation.
☞ Floor Plan
※ Installation Space is different from its working circumstance.
☞ Power Connection
Power has to be at AC 220~240V/12A / Plug-in at Independent Outlet
WARNING : Grounding is required for safety. Otherwise, this could be a cause of malfunction or electric shock.
WARNING : Do not plug the product with the other devices at 1 outlet at the same time.
Otherwise, this could be a cause of fire by overheat at outlet.
WARNING : Please keep the specification of power / voltage. Otherwise, this will be a cause of fire & electric shock.
WARNING : Inset the power plug inside firmly. Otherwise this will be a cause of fire by overheating at outlet.
WARNING : for PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be easily accessible.
800*1850(mm)
700*1250*1340(mm)
Dimension (WxLxH)
Working Space (WxL)
잠김(ON) 풀림(OFF)
LAMINATOR
700
1250
1850
800
Tray
Table
500
Grounding
INSTALLATION
12/48

HOW TO MOVE & INSTALL
잠김(ON) 풀림(OFF)
☞ How to connect
Compressed air needs to be supplied into the laminator to activate the bursting roller and pressure on the laminating roller.
NOTE : It is recommended to place the air compressor at outside
of the laminator.
NOTE A large amount of moisture (water) is produced from the compressor during its operation.
For dry filter, it is necessary to remove such moisture (water), at least, 1time per a day.
잠김(ON) 풀림(OFF)
Connection for Air Compressor
화살표 방향으로 눌러주십시오.
Connect the air hose to the air
compressor
Plug in at Independent Power
System
13/48

HOW TO USE CONTROL PANEL
A. "LCD"(Display)
To display the setting values in the laminator.
When the Power is ON, LCD is lighted on.
Refer to the "Explanation of Display" for each displays.
B. "MASTER DIAL"
Dial to adjust values of Roller Temp.(C), Paper Length(D), Laminating Speed(E), Job Mode(F), Bursting Point(G), etc.
☞ How to use of MASTER DIAL
1. Press a button to adjust a required value.
2. Turn "MASTER DIAL" to left / right to set up for required setting value.
Turn "MASTER DIAL" to right to increase the value and turn it to left to decrease the value.
☞ Other Functions of MASTER DIAL
1. While the "MASTER DIAL" is pressed, the current temp. is displayed.
2. Press SPEED button and MASTER DIAL at the same time, it makes COUNTER RESET.
C. "TEMP"(Button to set up the Roller Temp.) :
To set up the Roller Temp. Temp. Setting Range is "0 ~ 150"℃ .
Press "TEMP" button to "ON" and set up a required temp. with "MASTER DIAL".
The set up value is saved automatically after 5 secs.
D. "PAPER LENGTH"(Button to set up Paper Length) :
To set up the length of substrate.
Length set up range is "203 ~ 1,219"mm.
☞ How to set up Substrate Length :
Press "PAPER LENGTH" button and set up a required length with MASTER DIAL.
Setting value is saved after 5 secs. automatically.
NOTE : The overlapped paper size of cutting system is set by 3mm basicalley.
CONTROL PANEL
C
E
H
K
D
G
F
I
J
A
B
L
M
QTOPIC-380
14/48

HOW TO USE CONTROL PANEL
E. "SPEED"(Speed Setting Button) :
To set up the laminating speed. Speed setting range is "1 ~ 10".
☞ How to set up Speed : Press "SPEED" button and adjust speed with MASTER DIAL.
NOTE : Start Speed is set with speed "3". During operation, speed can be controlled.
F. "JOB"(Job Mode Selection Button) :
Save regularly used job conditions at the memory to avoid reset the conditions in future.
Job mode is composed of 13 kinds (Poly-L~User3).
☞ Select a Job Mode : In stop status, press "JOB" button and select a required job mode for films with "MASTER DIAL".
Temp., Substrate length can be saved by operator and this value is saved automatically after 5 secs.
NOTE : Factory Setting Progress
In "Poly-L" Mode, press "TEMP" button and "STOP" button at the same time, message of "Factory Setting Progress Waiting" is blinking and displaying
for around 15 secs. After on, the setting value in JOB mode is changed to Factory Setting Values.
G. "BURST POSITION"(Set up button for the Bursting Point) :
To set up operation point of Bursting Roller. Bursting Point range is "360 ~ 530"mm.
☞ How to set up Bursting Point :
Press "BURST POSITION" button and set up its position with MASTER DIAL. The set value is saved automatically after 5 secs.
NOTE : Characteristics of materials / thickness, height of decurling bar, laminating speed make bursting point change, then,
adjust it for its cutting status. Basically, the range is 430 ~ 450.
H. "REV"(Button to Reverse Rotation of Roller) :
To rotate the roller reversely. While the "REV" button is pressed, the roller is rotated reversely in roller engaged status.
Then, the button is not pressed, reverse rotation is stopped and rollers are disengaged.
NOTE : During the machine operation, the function is not activated.
15/48

HOW TO USE CONTROL PANEL
I. "LOADING"(Button for Film Loading & Setting) :
To set the machine initially and to load a film roll.
While "LOADING" button is pressed, roller is rotated and feeder is opened for feeding.
NOTE : During the machine operation, the function is not activated.
J. "BURST"(Button to operate Upper Bursting Roller) :
To move Bursting Roller to up/downwards.
Press "BURST" button to light on. Then, the Bursting Roller starts to move.
Press the button again and lamp is OFF, the Bursting Roller is stopped to move.
NOTE : Only in RUN status, the button is activated. In STOP status, the button is not activated.
K. "RUN"(Operation Button) :
To operate the machine. Press "RUN" button to operate roller with engagement.
L. "STOP"(Stop Button) : Stop the machine operation. Press "STOP" button to stop roller and the rollers are disengaged.
top the machine operation. Press "STOP" button to stop roller and the rollers are disengaged.
M. "BURST SPEED"(Button to operate Lower Bursting Roller in high speed) :
To make the lower bursting roller in high speed during lamination for NYLONEX(NYLON) & PERFEX(PET) films to increase its cutting quality.
Press "BURST SPEED" button and its lamp is ON, the lower bursting roller is rotated in high speed. Then, press the button and the lamp is OFF,
the roller is rotated in normal speed.
16/48

HOW TO USE CONTROL PANEL
Job condition, Setting Status and Machine status are shown on the display.
1. Job Mode 6. Laminating Roller Temp. Status
2. Roller Temp. 7. Counter
3. Paper Bursting Timing 8. Error Message
4. Paper Length
5. Roller Speed
① "M:User-3" - Job Mode Display
To save a setting values that are made by operator for different conditions.
Job mode is composed of the below 13 modes.
JOB MODES
- Poly-L : Lower Temp. for Polynex Film (Set Temp. 100℃)
- MICRO : Micronex Film Lamination (Set Temp. 120℃)
- Poly-H : Higher Temp. for Polynex Film (Set Temp. 120℃) - FOIL-L : Lower Temp. for Foil Film (Set Temp. 115℃)
- Nylon : Nylonex Film Lamination (Set Temp. 130℃) - FOIL-H : Higher Temp. for Foil Film (Set Temp. 125℃)
- PET-L : Lower Temp. for Perfex Film (Set Temp. 90℃)
- User-1 : Operator Set up Mode 1
- PET_H : Higher Temp. for Perfex Film (Set Temp. 110℃)
- User-2 : Operator Set up Mode 2
- FUS-L : Lower Temp. for Sleeking Foil (Set Temp. 125℃)
- User-3 : Operator Set up Mode 3
- FUS_H : Higher Temp. for Sleeking Foil (Set Temp. 135℃)
NOTE : Refer to the "JOB" to check the setting value and how to save.
② "TOP:100℃ - Temp. Display
To display set temp. and current temp. for laminating roller. Set Range is "0~150℃".
☞ How to check the current temp. : While "MASTER DIAL" is pressed, the current temp. is displayed.
NOTE : Refer to the Temp in Explanation of Control Panel to set up.
Explanation of Control Panel
2
4
8
5
6
7
3
1
17/48

HOW TO USE CONTROL PANEL
③ "BURST:409" - Bursting Timing Display
Operation point for Bursting Roller. Bursting Point range is "360 ~ 530"mm
NOTE : Refer to he Explanation of Control Panel to set up the Bursting Timing.
④ "LENGTH:0465" - Paper Length Display
Displayed value means paper length. Then, put a length for lamination.
Its setting range is "203 ~ 1,219"mm.
NOTE : Refer to the PAPER LENGTH in Explanation of Control Panel to set up.
⑤ "SPD:03" - Roller Speed Display
To display Laminating Roller Speed. Its setting range is "1 ~ 10".
NOTE : Refer to the SPEED in Explanation of Control Panel to set up. In initial job, start at lower speed.
⑥ "READY" - Laminating Roller Temp. Status Display
To display Ready for Lamination. It displays "WAIT" or "READY".
- "W"(WAIT) : Not suitable for lamination(Temp. is higher or lower for lamination).
- "R"(READY) : Good for lamination. Start lamination.
⑦ "C:0062" - Counter Display
Counter for sheet for a certain time period. It can be reset if it is required.
☞ Counter Reset : Press "SPEED" button & "MASTER DIAL" button at the same time or turn off the power and turn it on again.
But, the previous data is not saved.
⑧ Error Message Display
When error is occurred, if the RUN button is pressed, a message is displayed. In this status, the machine cannot be operated.
NOTE : Refer to the Error Message for display.
18/48

ERROR MESSAGE
☞ "EMS & COVER OPEN!!"
This is displayed when Roller Safety Cover is opened or when E-STOP Switch is pressed.
In emergency case, the switch makes Roller operation and System stop.
Roller Safety Cover is to avoid burn from contact to high temp. roller
Then, keep this in close status except film loading.
After the cover is closed and make the switch release to back to normal.
NOTE : This message is shown for 3 secs. as the RUN is pressed.
☞ "S-opn"
Temp. Sensor is short or Contact between Slip Ring & Brush
is not good, the message is displayed.
As this message is displayed, check the mentioned parts.
WARNING : Power has to be "OFF" to check the mentioned parts.
☞ "Ovr-H"
This message is displayed when the Laminating Roller temp. is higher than 170℃.
This is caused by trouble in Heater Controller.
Contact to a supplier.
Release E-STOP S/W
Error Messages
Brush
Slip Ring
Roller Safety Cover
E-STOP S/W
19/48

ERROR MESSAGE
☞ "LAMI DRIVE ALARM"
When main motor drive doesn't generate the input and output voltage
or be overloaded, LAMI DRIVE ALARM is occurred.
Press STOP button to cancel the alarm.
☞ "BURST DRIVE ALARM"
When Burst motor drive doesn't generate the input and output voltage
or be overloaded, BURST DRIVE ALARM is occurred.
Press STOP button to cancel the alarm.
☞ "STAND BY STATUS!"
This message means the machine is in STAND BY mode.
Upper Roller set temp. is higher than 80℃ in system stop status,
STAND BY time system starts. after 2 hrs from it, the machine is in STAND BY MODE.
In this status, STAND BY STATUS message is blinking on LCD panel.
To release from STAND BY MODE, press RUN button in STAND BY mode.
☞ "POWER OFF!!"
This message means the machine is in POWER OFF mode.
1 hours after STAND BY mode, POWER OFF mode starts in the machine.
In the POWER OFF mode, LCD BACKLIGHT is off and this light will be on again for back to normal.
To release from POWER OFF MODE, press RUN button in POWER OFF mode.
POWER SAVE Status
20/48