Gocycle G2 KICKSTAND User manual

A SSEMBLY G UIDE : G2 K ICKSTAND
Version 2.0
Installation of t e G2 Kickstand

Assembly Guide: G2 Kickstand 2013/14
© Karbon Kinetics Limited. All Rig ts Reserved. i
C ONTENTS
Contents i
Overview ............................................................................................................. 1
1. Gocycle Model Identification ............................................................................ 1
2. Kickstand Assembly Parts List (For Frame Numbers <240000) ........................... 2
Tool List <240000 ................................................................................................ 2
3. Battery Removal ............................................................................................. 3
4. Kickstand Preparation ...................................................................................... 6
5. Kickstand Installation ...................................................................................... 7
6. Kickstand Assembly Parts List (For Frame Numbers >240000) ......................... 11
Tool List >240000 .............................................................................................. 11
7. Kickstand Preparation .................................................................................... 12
8. Kickstand Installation .................................................................................... 13
9. Kickstand Adjustment .................................................................................... 16

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 1
O VERVIEW
T is assembly guide details installation of t e G2 Kickstand for bot 2013 and 2014 model
Gocycles. If you ave any questions, or require any furt er assistance, please contact
tec [email protected]m.
1. G OCYCLE M ODEL I DENTIFICATION
1.1. Locate t e Gocycle
unique frame number. T e
frame number can be found
on a label on t e left side of
t e Cleandrive, circled.
Note: If a frame number is
not present please contact
Gocycle Tec nical Support at
[e-mail]
for furt er assistance.
Gocycle Frame Number
1.2. For Gocycle frame
numbers (greater t an)
>240000 please proceed to
step 6.
For Gocycle frame numbers
(less t an) <240000 please
proceed to step 2.
Note: Ensure correct
frame number
identification prior to
commencing.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 2
2. K ICKSTAND A SSEMBLY P ARTS L IST (F OR F RAME N UMBERS
<240000)
To successfully complete t e procedure you will require t e following G2 Kickstand parts:
Part Code Part Description Quantity
A 2181 Stand Rubber 1
B 2327 Kickstand Stud 1
C 2384 M8 SS Wave Spring 1
D 2385 M8 T in Nut SS 1
E 2387 G2 Kickstand Assembly 1
T OOL L IST <240000
To successfully complete t e installation of t e Gocycle Kickstand, you will require t e
following tools. You can purc ase special KKL tools by t eir tool number detailed below.
Part Code Tool Description
1245 3mm Allen Key
1248 6mm Allen Key
13mm Spanner
Stud Installation 2.3mm dia Wire (650mm Long Knot 350mm from End)
1283 Cordless Drill 18V
1284 8mm Drill Bit
A
C
D
B
E

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 3
3. B ATTERY R EMOVAL
3.1. For ease, invert
t e Gocycle so t at it
rests on its andlebars
and saddle. Remove t e
PitstopW eels.
WHEN INVERTING THE
GOCYCLE, DO SO ON A
SOFT, NON-MARKING
SURFACE, E.G. CARPET,
TO AVOID DAMAGE TO
THE GOCYCLE
DASHBOARD DISPLAY
3.2. Ensure t at t e
battery pack is in sleep
mode. (See Owner’s
Manual for more
information)
Use a 3mm Allen key to
undo t e battery
securing screw, as
s own.
3.3. Remove t e
screw and battery splas
cap.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 4
3.4. Remove bot t e
black and red Anderson
connectors from wit in
t e frame and unplug
one at a time, as s own.
3.5. Locate t e ot er
Anderson connectors and
unplug.
3.6. Ensure all cables
are unplugged and none
are trapped before
continuing.
3.7. Carefully pull t e
battery out of t e frame
ensuring t e cables do
not get trapped.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 5
3.8. Completely
remove t e battery from
t e frame.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 6
4. K ICKSTAND P REPARATION
4.1. Inspect t e stud
location ole for any
overspray of paint.
If t e ole is clear and
free from paint, continue
to step 5.1.
4.2. Affix tape to an
8mm drill bit positioned
no more t an 10mm
from t e tip.
4.3. Carefully drill t e
stud locating ole to
8mm.
Insert t e drill no more
t an 10mm into t e
frame.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 7
5. K ICKSTAND I NSTALLATION
5.1. Use t e supplied
stud installation wire and
insert it t roug t e stud
locating ole.
Leave a s ort lengt of
wire protruding from t e
stud locating ole and a
long lengt protruding
from t e rear of t e
frame, as s own.
5.2. T read t e
Kickstand Stud (B) onto
t e end of t e stud
installation wire and tie a
knot as demonstrated.
Tie t e knot close to t e
entrance of t e battery
ole as s own.
5.3. Pull t e top end of
t e stud installation wire
and pull t e stud t roug
t e locating ole.
Leave a s ort tail of wire
protruding out t e rear
of t e frame, as s own.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 8
5.4. T read t e stud
installation wire t roug
t e Stand Rubber (A)
and install over t e stud
as s own.
5.5. Open t e legs of
t e G2 Kickstand (E), as
s own.
5.6. T read t e
installation wire t roug
t e Kickstand body and
install over t e Kickstand
Stud.
5.7. Keep tension on
t e wire to ensure t e
stud remains protruding
from t e frame.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 9
5.8. Now install t e M8
SS Wave Spring (C) over
t e stud as s own.
5.9. Install t e M8 T in
Nut SS (D) over t e stud
as s own.
5.10. Finger-tig ten t e
installed M8 nut onto t e
Kickstand stud.
Remove t e stud
installation wire as
s own.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 10
5.11. Insert t e 3mm
Allen key into t e
Kickstand Stud as s own.
Use a 13mm spanner to
tig ten t e nut.
DO NOT TURN THE
ALLEN KEY
Note: Tig ten t e nut
until t e wave spring is
flat and t e Kickstand
does not rotate side to
side.
5.12. Kickstand
assembly complete.
For instructions covering adjustment of t e speed of closure of t e Kickstand, see
section 9.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 11
6. K ICKSTAND A SSEMBLY P ARTS L IST (F OR F RAME N UMBERS
>240000)
To successfully complete t e procedure you will require t e following G2 Kickstand parts:
Part Code Part Description Quantity
A 2387 G2 Kickstand Assembly 1
B 2181 Stand plastic 1
C 2385 M8 T in Nut SS 1
T OOL L IST >240000
To successfully complete t e installation of t e Gocycle Kickstand, you will require t e
following tools. You can purc ase special KKL tools by t eir tool number detailed below.
Part Code Tool Description
13mm Spanner
A
C
B

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 12
7. K ICKSTAND P REPARATION
7.1. Locate t e Rubber
Mounting Cap on t e
underside off t e bottom
bracket.
7.2. Wit your fingers,
turn t e Rubber
Mounting Cap
anticlockwise to
unscrew.
7.3. Remove Rubber
Mounting Cap.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 13
8. K ICKSTAND I NSTALLATION
8.1. Open G2 Kick stand
assembly legs part ‘A’.
Align Stand Plastic part
‘B’ wit G2 Kickstand
Assembly Legs part ’A’.
8.2. Align Stand Plastic
part ‘B’ and G2 Kickstand
Assembly part ‘A’ wit
M8 Bolt.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 14
8.3. Ensure t e kickstand
Legs bend towards t e
back w eel on assembly
w en in ‘open position’
as s own.
8.4. Locate t e M8 nut
(Part ‘C’) and t read on
to t e kitckstand bolt as
s own.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 15
8.5. Use a 13mm
spanner to tig ten t e
nut to a 20Nm torque.
8.6. Kickstand assembly
complete.
Note: If Kickstand
Adjustment is required
please refer to section 9.

Assembly Guide: G2 Kickstand
© Karbon Kinetics Limited. All Rig ts Reserved. 16
9. K ICKSTAND A DJUSTMENT
If required, you can adjust t e speed at w ic t e Kickstand closes.
6.1. Locate t e bolts
on t e Kickstand main
body.
To slow t e closure of t e
Kickstand legs, tig ten
eac bolt independently.
To increase t e speed of
closure, loosen t e bolts
eac bolt independently.
Note: W en adjusting t e
action of t e Kickstand
make incremental
c anges and test regularly
to prevent damage to t e
Gocycle.
IMPORTANT NOTE: THE ASSEMBLY STEPS MUST BE CARRIED OUT IN ORDER. FAILING TO
DO SO MAY RESULT IN DAMAGE TO THE GOCYCLE.
If you have any further queries or comments, please contact Gocycle Technical Support:
[email protected]m