Golander pump BT100L User manual

GOLANDER PUMP
Operation Manual
For Intelligent Flow Peristaltic Pump
BT100L, BT300L, BT600L
[e-mail]
http://golanderpump.com
1-678-587-8806

Contents
Safety Cautions ...................................................................................1
1 Description........................................................................................1
2 Functions and Features.....................................................................2
3 Components and Connectors............................................................3
4 Display Panel and Operating Keypads...............................................4
4.1 Keypad ...................................................................................4
4.2 LCD Touch Screen Display......................................................5
4.3 System Settings ......................................................................9
5 External Control Interface................................................................17
6 Operation Instructions.....................................................................17
6.1 Before Operation...................................................................17
6.2 Power Connection.................................................................18
6.3 First Run Wizard ...................................................................18
6.4 Flow Rate Calibration ............................................................18
6.5 Run Wizard...........................................................................22
6.6 Easy Dispense Mode.............................................................24
6.7 External Control Mode...........................................................25
6.8 Communication Mode............................................................27
6.9 Footswitch.............................................................................29
7 Maintenance...................................................................................30
7.1 Warranty ...............................................................................30
7.2 Regular Maintenance ............................................................30
7.3 Malfunction Solutions ............................................................30
8 Dimensions.....................................................................................33
9 Naming Rule...................................................................................33
10 Specifications................................................................................34

BT-L Intelligent Flow Peristaltic Pump
Safety Cautions
Danger: Please use correct AC power voltage source shown on
the sticker attached on the equipment to avoid any damage.
Please do not open the case. High voltages exist and are
accessible. Use extreme caution when servicing internal components.
For maintenance, please contact the manufacturer or distributor directly.
Danger: Turn drive off before removing or installing tubing. Fingers or
loose clothing could get caught in drive mechanism.
Warning: Tubing breakage may result in fluid being sprayed
from pump. Use appropriate measures to protect operator and
equipment.
Warning: Remove power from pump before attempting any maintenance
or any cleaning operation is started.
Warning: Remove power from pump before connecting or disconnecting
the external control device or communication interface.
Warning: Pump is provided with a grounded plug, it must be well
grounded at all times.
Warning: This product is not designed for, nor intended for use in patient
connected applications; including, but not limited to, medical and dental
use.
1Description
BT-L intelligent flow peristaltic pump provides not only intuitive and clear
interface with color LCD touch screen, but also advanced features such
as flow rate calibration and anti-drip function for accurate flow transfer.
Easy Dispense Mode is available to dispense the recorded volume by
pressing the DISPENSE key or using a footswitch. The system minimizes
working noise due to the intelligent cooling fan control. With RS485
MODBUS interface, the pump is easy to communicate with external
device, such as PC, HMI or PLC. This pump series includes:
•BT100L, flow rate: 0.00011-720 mL/min, speed: 0.1-150 rpm
•BT300L, flow rate: 0.006-1600 mL/min, speed: 0.1-350 rpm
1

BT-L Intelligent Flow Peristaltic Pump
•BT600L, flow rate: 0.006-2900 mL/min, speed: 0.1-600 rpm
2Functions and Features
Advantage of peristaltic pump: Peristaltic pump can handle extremely
viscous fluids, abrasive slurries and corrosive fluids. There is no seals in
contact with the medium pumped and no valves to clog. The inner
surfaces are smooth and easy to clean; fluid contacts only the tubing or
tube material. Suction lift and priming can be up to 8m water column at
sea level. It can handle the most shear sensitive of fluids like latex or
firefighting foam with low shearing. It is capable of running dry and
pumping fluids with high quantities of entrained air, such as black liquor
soap. The high volumetric efficiency allows operation in metering or
dosing applications where high accuracy is required. Tubing and tube
materials are available for food and pharmaceutical use.
•Color LCD display, touch screen and keypad for operating.
•Reversible direction, start/stop control and adjustable speed.
•Flow rate calibration.
•Flow rate display and control; Cumulative dispense volume
display.
•Anti-drip function ensures dispense accuracy.
•0.2% high precision rotating speed control with 0.1 rpm speed
resolution.
•Precise motor control technology improves dispense accuracy
compared to the traditional dispense mode.
•Professional operating system, configure system with setup
wizard.
•Intelligent temperature control to minimize working noise.
•Logic level signal can control start/stop, direction and easy
dispense function; external analog signal can adjust the rotating
speed. Control signal is optically isolated.
•With RS485 MODBUS interface, easy to communicate with
external device.
2

BT-L Intelligent Flow Peristaltic Pump
•Internal double-layer isolation structure, circuit board with
conformal coating makes the pump dust-proof and moisture
proof.
•Anti-electromagnetic interference feature, wide input voltage
range for complex power environment.
•Stainless steel enclosure, easy to clean, resistant to the
corrosion of the acid, alkali, sodium and organic solvents.
•Drive multi-channels and various types of pump heads.
•Optional footswitch and remote infrared control.
3Components and Connectors
Power Connector
Color LCD
Touch Screen
Pump Head
Holder
Coupler
Cooling Fan
DB15 External
Control Interface
Power Switch
Keypad
RS232
Handle
Fuse
Figure 1. Components and Connectors
3

BT-L Intelligent Flow Peristaltic Pump
4Display Panel and Operating Keypads
START/STOP
DISPENSE
DIRECTION
PRIME
LCD DISPLAY
BT600L
Figure 2. Display Panel
4.1 Keypad
START/STOP key. Press to start or stop drive.
DIRECTION Key. Press to change the drive rotating direction,
clockwise or counterclockwise.
PRIME key. Press the key to run pump at maximum allowed
speed in the direction shown on the display. Press again to return
to the previous state.
DISPENSE key. When drive is not running, use this key to record
dispense volume or start easy dispense.
4

BT-L Intelligent Flow Peristaltic Pump
4.2 LCD Touch Screen Display
9.000mL/min
＋ －
13#53 T
A B C D E
FG
H
I J K L M N
150.0 RPM 4.3410 mL
Figure 3. Main Display Screen
4.2.1 A - Keypad Lock
Shows the state of the keypad lock. Press the icon to lock/unlock the
keypad. When the keypad is locked, the control mode and system
parameter settings can not be changed.
Password can be set to unlock the keypad. It will prevent user from
changing the system parameters accidentally.
Keypad locked
Keypad unlocked
Figure 4. Keypad Lock
4.2.2 B - Tone Button
Press the icon to turn on/off the key tone.
5

BT-L Intelligent Flow Peristaltic Pump
Tone on
Tone off
Figure 5. Key Tone
4.2.3 C - Control Mode
Press the icon to enter the Control Mode interface. There are four control
modes available.
Control Mode
Internal Ctrl
Current Ctrl
Foot Ctrl
Voltage Ctrl
Figure 6. Control Mode
•Internal Ctrl - Internal Control Mode. Operate pump with keypad
and touch screen.
•Foot Ctrl- Footswitch Control Mode. Footswitch controls start/stop.
Use keypad and touch screen for the other operations.
•Current Ctrl- Current Control Mode. External 4-20mA analog
current signal controls rotating speed; logic level signal controls
start/stop. Keypad is disabled.
•Voltage Ctrl- Voltage Control Mode. External 0-5V or 0-10V
analog voltage signal controls rotating speed; logic level signal
controls start/stop and direction. Keypad is disabled.
6

BT-L Intelligent Flow Peristaltic Pump
Internal Control
Mode
Footswitch
Control Mode
Current Control
Mode
Voltage Control
Mode
Figure 7. Control Mode Icon
4.2.4 D - Quick Settings
Press the icon to enter Quick Settings interface to reset the cumulative
volume and cycles.
Quick Settings
Return
Cumulative Volume Clear
Cumulative Cycles Clear
Figure 8. Quick Settings
4.2.5 E - System Settings
Press the icon to enter the System Settings menu, and then change the
parameters shown on the screen.
4.2.6 F - Flow Rate Setting
It shows current flow rate. When the drive is not running, press it to input
desired value in the pop-up window. Please pay attention to the range of
the value and flow rate unit.
7

BT-L Intelligent Flow Peristaltic Pump
1 -32
.
7
4
8
->65
9
0
ESC
OK
0.9
Max:9.0ml/min Min:0.6ul/min
Figure 9. Flow Rate Setting
4.2.7 G - Flow Rate Unit
It shows current flow rate unit. When the drive is not running, press it to
change the unit. The allowed units are µL/min, mL/min, L/min.
4.2.8 H - Fine Adjustment Button
When the drive is running, press the fine adjustment button to adjust the
flow rate in real time. Press the button or button shortly to
increase or decrease the flow rate. Press and hold the buttons to change
the value quickly.
4.2.9 I - Communication State
It shows current RS485 communication state.
Communication
connected
Communication
disconnected
Figure 10. Communication State
4.2.10 J - Rotation Direction
It shows current rotation direction. When the drive is not running, it will
show one of the following icon. 8

BT-L Intelligent Flow Peristaltic Pump
Clockwise
Counterclockwise
Figure 11. Direction State
When the drive is running, it will change to an animated icon as shown
below.
Figure 12. Running Animation
4.2.11 K - Tubing Size
It shows current configured tubing size or pump head model.
•17# means the tubing size is 17#.
•ID0.13 means the internal diameter of the tubing is 0.13mm.
4.2.12 L – Rotating Speed
It shows current rotating speed. If the speed is higher than the maximum
allowed speed, it will show U_Overflow; if the speed is lower than the
minimum allowed speed, it will show D_Overflow.
4.2.13 M – Cumulative Cycles
It shows the cumulative cycles. The cycles can be reset on Quick Settings
menu.
4.2.14 N - Cumulative Volume
It shows the cumulative volume that the pump has delivered. The
cumulative volume can be reset on Quick Settings menu.
4.3 System Settings
When the drive is not running, press the icon to enter System
9

BT-L Intelligent Flow Peristaltic Pump
Settings menu.
Wizard Calibrate Setup
Info About Return
Figure 13. System Settings
4.3.1 Wizard
A wizard to set up the parameters. The system will select appropriate
tubing and pump head for you.
4.3.2 Calibrate
Pump will accurately show current flow rate/volume after Flow Rate
Calibration.
Note: The calibration is necessary to display flow rate precisely.
4.3.3 Setup
General Settings
PumpHead
Tubing
IrDA
Language
Remote
Com
Anti-Drip
Return
Figure 14. General Settings
10

BT-L Intelligent Flow Peristaltic Pump
•PumpHead - Choose the model of the suitable pump head.
Pump Head Setup
YZ15
OK
YZ15
YZ25
DG
Please choose pump head.
Figure 15. Pump Head Select
•Tubing - Choose the appropriate tubing size for selected pump
head.
Tubing Setup
13#
OK
13#
14#
19#
Min 6.0 µL/min
Max 9.0mL/min
Figure 16. Tubing Select
•IrDA - Turn on/off the infrared control function.
11

BT-L Intelligent Flow Peristaltic Pump
IrDA Setup
Return
This function is to turn on/off
IrDA control.
Enable
Figure 17. IrDA Setup
•Language - Choose display language, Chinese or English.
语言选择
English
Language Select
中文
Figure 18. Language Select
•Remote
It is the setting for external signal control: Logic Level control mode or
Pulse control mode. When it is set to Logic Level, pump state will
change when external switch is closed or open. It is designed for a
maintained switch. When it is set to Pulse, pump state will change
when the switch is closed then open again. It is designed for a
normally open momentary switch.
12

BT-L Intelligent Flow Peristaltic Pump
Remote Control
OK
Please choose remote control
by logic level or pulse input.
Pulse
Figure 19. Remote Control Mode
•Com
It is the setting for RS485 MODBUS communication including baud
rate, transmission mode and pump address. To change the address,
click the address number on the screen, then input the value in the
pop-up window. Restart the pump to apply the settings.
Baud(bps):
Return
Mode:
4800
19200
9600
38400
Pump No. 1
Computer
PLC
Figure 20. Communication Settings
•Anti-Drip
The pump provides deceleration time setting to reduce fluid splash at
the end of a dispense. It is the time for the drive to stop from the
running speed to 0. In addition, to minimize the drip after a dispense,
the drive can reverse direction to draw the fluid back at the end of the
tubing. To access this feature, set the reverse angle/rotating speed in
the pop-up window. When the angle is set to 0, this feature is disabled.
13

BT-L Intelligent Flow Peristaltic Pump
Anti-Drip Settings
OK
Reverse Angle 360 degrees
Reverse Speed 600 RPM
Deceleration Time 0.5 s
Figure 21. Anti-Drip Setting
4.3.4 Info
Information
SysInfo
WorkInfo
Defaults
Password
Return
Figure 22. Information
It is about pump information.
•Sysinfo
It shows software version, memory size, internal temperature, etc.
14

BT-L Intelligent Flow Peristaltic Pump
System Information
Return
Software:V1.14 2012-02
Hardware: 16M FLASH
Speed:0.1RPM±0.2%
Temperature:18 °C
Figure 23. System Information
•Workinfo
It shows total power on time, running time and power cycles.
Work Information
Return
Power on time: 5 D 8 H 29 M
Run time:0 D 5 H 01 M
Power Cycles: 0000038 T
SN:?D4MM6F=
Figure 24. Work Information
•Defaults
It is to reset the pump to factory settings. Restart pump to apply the
settings. The system can also restore to factory settings by holding
the and at the same time when pump powers on; then
release the keys after the beep.
15

BT-L Intelligent Flow Peristaltic Pump
Factory Reset
Return
Warning! The system will be
restored to factorydefault settings.
Reset
Figure 25. Factory Reset
•Password
Set a password to unlock the keypad. It will prevent user from
changing parameters accidentally. The default password is empty.
Please enter a password
Set
1
Del Enter
876
5432
9 FEDCBA0
Figure 26. Password
4.3.5 About
It shows the functions and features about the pump.
4.3.6 Return
To return the main display screen.
16

BT-L Intelligent Flow Peristaltic Pump
5External Control Interface
1 2 3 4 5 6 7 8
910 11 12 13 14 15
DB15
Mark
Note
1
ADC_W
Positive of external analog input
2
B
Communication interface, B pole of RS485
3
A
Communication interface, A pole of RS485
4
VCC_W
External DC power input
5
DAC
Analog voltage signal output
6
CW_W
External input signal to control direction
7
PWM
Pulse signal output
8
COM
Ground of external power
9
AGND
Negative of analog signal input
10
+12V
Positive of internal +12V power source
11
GND
Ground of Internal power source
12
CW
Direction signal output
13
RS_W
External start/stop signal input
14
PWM_W
Pulse signal input
15
RS
Start/stop signal output
6Operation Instructions
6.1 Before Operation
1) Please check the packing slip to make sure nothing is wrong or
damaged in the package. If there is problem, please contact the
manufacturer or distributor.
2) Read through the instruction.
3) There should be more than 200 mm space for the back of the pump
when it is running.
17

BT-L Intelligent Flow Peristaltic Pump
6.2 Power Connection
The voltage of the power supply should be marked on the sticker of the
pump. Please make sure to use the right power source for the pump.
Please plug the power cord into the IEC Power Connector on the rear of
the pump and plug the opposite end of the power cord into an electrical
outlet. Flip the power switch located on the rear of the pump.
6.3 First Run Wizard
When use the pump at the first time or after factory reset, the system will
show welcome screen. The next step is to choose the model number of
the pump head installed. Thesystem will run Pump Head Setup -> Tubing
Setup -> Anti-Drip setup -> Calibration in sequence. Pump will save the
information and you only need to run the wizard once.
Pump Head Setup
YZ15
OK
YZ15
YZ25
DG
Please choose pump head.
☞
Tubing Setup
13#
OK
13#
14#
19#
Min 6.0 µL/min
Max 9.0 mL/min
☞
Anti-Drip Settings
OK
Reverse Angle 360 degrees
Reverse Speed 600 RPM
Deceleration Time 0.5 s
☞
13# Tubing Calibration
Return
6.000 mL/min
3.000 mL
Next
Suggested testing vol>3.000mL
to reach 0.5% precision.
--
Figure 27. First Run Wizard
6.4 Flow Rate Calibration
The calibration must be done when
•First time to use the pump
18