Golander pump FG600S User manual

GOLANDER PUMP
FG600S/601S-Q Pneumatic Motor
Peristaltic Pump Operation Manual
[e-mail]
http://golanderpump.com
1-678-587-8806

Contents
1 Safety Cautions ....................................................................................1
2 Introduction...........................................................................................1
3 Functions and Features........................................................................2
4 Components and Connectors...............................................................3
5 Operation Instructions ..........................................................................4
5.1 Before Operating........................................................................4
5.2 Installation ..................................................................................5
5.3 Attentions for air hose ................................................................5
5.4 Operation ...................................................................................5
6 Maintance and Service.........................................................................6
6.1 Regular Maintenance .................................................................6
7 Dimensions (mm) .................................................................................7
8 Specifications .......................................................................................7
9 Suitable Pump Heads and Tubing........................................................8
9.1 FG600S-Q..................................................................................8
9.2 FG601S-Q..................................................................................9

FG600S/601S-Q Manual
1
1Safety Cautions
Please read this manual carefully before using the product. It may cause
injury if you do not follow the manual. The air source must be compressed
dry gas, and the maximum pressure should not exceed 90Psig
(6.2bar/620KPa). The risk of high pressure may include over speed, burst,
abnormal output torque (driving force) and so on. Ensure that the gas
transmission tube is installed with an obstacle free emergency shutoff
valve, and its position is clearly reported. Do not use any damaged or
worn air hoses and accessories. Please cut off the gas supply and
discharge the air hose before installing, moving or doing maintenance.
Do not use the inflammable (or volatile) substance such as kerosene,
diesel and fuel as lubricants. Please use the recommended lubricating oil
recommended in this manual.
Do not tear any labels off. Please change the damaged label in time.
The drive is not insulated to prevent electric shock, do not place it in a
leakage electric field.
Warning: Tubing breakage may result in fluid being sprayed
from pump. Use appropriate measures to protect operator and
equipment.
Please use the special lubricating oil lubrication pneumatic motor of gas
transmission line. The recommended lubricating oil: NO. C28241-800 air
filter, pressure regulator device special lubricants. Pneumatic tools for oil
(viscosity 30 or so); CASROL QWS, SHELL TELIUS 32, MOBIL OIL DTE
24, BP ENERGOL HLP 32.
Warning: It will shorten the life of pneumatic motor without adequate
supply of lubricating oil.
2Introduction
The peristaltic pump is driven by pneumatic motor, and the operation is
simple. The products are mainly applicable to the workplaces with
explosion-proof requirements or without power supply. The flow can be
adjusted by the pressure regulator or the interception valve.

FG600S/601S-Q Manual
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Drive
Type Speed Pump head Tubing
Flow rate
per channel
(ml/min)
FG600S-
Q 150-600rpm
YZ15,
2xYZ15
13#, 14#,
16#, 19#,
25#, 17#
9-1700
YT15,
2xYT15
13#, 14#,
16#, 19#,
25#, 17#,
18#
9-2300
YZ25,
2xYZ25 15#, 24# 250-1700
YT25,
2xYT25
15#, 24#,
35#, 36# 250-2900
FG601S-
Q
KZ25 15#, 24#,
35#, 36#
370-6000
150-580rpm YZ35 73#, 82# 2000-11000
3Functions and Features
•Pneumatic motor for explosion protection environment
•Speed adjustable via pressure or throttle valve
•For workplace with explosion-proof requirement or no power
supply
•For abrasive liquid transfer
•No valve obstruction
•Only hose touches liquid
•Suction lift and priming can be up to 8m water column at sea level.
•Low shear force, which can be used to transfer emulsion or foam
liquid
•For liquid containing a large amount of air
•For viscous liquid
•Can be used in food and medical treatment

FG600S/601S-Q Manual
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4Components and Connectors
Pressure adjusting and filtering
Pressure meter
Throttle valve
Pump head mounting plate
Oil mist
Pressure reducer
Switch Air filter

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Viewing flow rate window
Adjust flow rate
Oil filler
Figure 1. Components and connectors
Pump head mounting plate: The pump head mounting plate is different
according to different pump head.
Throttle valve: To adjust the airflow and change the speed. Rotate
clockwise to lower the speed; rotate counter clockwise to increase the
speed.
Pressure adjusting and filtering: To adjust pressure. Show the current
pressure and filter the air.
Oil mist: Used for adding lubricating oil to the pneumatic motor.
5 Operation Instructions
5.1 Before Operating
1) Please check the packing slip to make sure nothing is wrong or
damaged in the package. If there is problem, please contact the
manufacturer or distributor.
2) Read through the instruction.
3) There should be more than 200 mm space for the back of the
pump when it is running.

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5.2 Installation
Air source requirement
•Standard air pressure: 0.63Mpa
•Airflow > 300L/min
•Air hose: Exclusive air hose Φ10mm
Please ensure the input pressure and flow of the pneumatic motor (air
motor consumption), otherwise the drive will not work properly.
5.3 Attentions for air hose
Please clean the tubing via compressed air before using. Make sure there
is no dust or iron pin in the hose.
It is not allowed to change the diameter of the air pipe, and the intake pipe
must be larger than 3/8 inch or 10mm. Check whether there’s air leakage
and or loose connection with the air hose and joint to prevent the
compressed air leaking to the pneumatic tool.
Fill lubricating oil: Remove the screw on the top of oil mist, fill the required
lubricating oil and tighten the screw.
Note: The standard working pressure is 0.63Mpa, higher pressure may
cause damage or accident to the gas motor. Lower pressure will not meet
the designed requirements, and the will not be able to reach the maximum
speed, the gas motor will not work normally.
Be sure to fill lubricating oil before operating the peristaltic.
5.4 Operation
•Inserting the trachea into the drive to adjust the inlet of the filter
component
•The throttle valve of the panel is rotated clockwise to close.
•Adjust the oil adjustment knob to zero
•Install hose
•Switch on the air source switch, adjust the drive pressure knob to
make the pressure up to the specified value:
0.4Mpa for YZ15/YZ25
0.6Mpa for FG601S-Q with YZ35.

FG600S/601S-Q Manual
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•Rotate the throttle clockwise to run the pump. Adjust the speed
according to required flow.
The top speed of this drive is 600 rpm.
To adjust oil drop speed
Rotate the oil knob clockwise to reduce the oil drop speed. Rotate oil knob
counterclockwise to increase the oil drop speed.
Observe the oil droplet in the oil mist observation window and keep it 1 or
2 drops per minute. The drop oil speed will increase/decrease according
to air flow speed.
6Maintance and Service
The product comes with one-year labor and parts warranty. The limited
warranty does not cover any damage that is caused by improper usage
and handling.
6.1 Regular Maintenance
•The inlet pressure on the peristaltic pump is generally 0.5-06Mpa.
Higher or lower pressure will shorten the lifetime of the product.
•The working pressure should be around 0.6Mpa. The input air
must contain enough lubricating oil so that the pneumatic motor
will be lubricated. Please use the special lubricating oil of the gas
transmission line to lubricate the pneumatic motor. It is
recommended to use special oil for pneumatic tools (about 30
viscosity): CASROL QWS, SHELL TELIUS 32, MOBIL OIL DTE
24, BP ENERGOL HLP 32.
•The inlet air must not contain water, it is not appropriate if the air
was not dried.
•Ambient temperature: -10°C-60°C (only be used in a non-frozen
state).
•Lubricating oil: check oil every day for oil level, oil quality and drop
speed. Air filter should be regularly checked, oil level can not
exceed 80% of the oil cup.
•It is not allowed to make peristaltic pump continuously running or

FG600S/601S-Q Manual
7
without load. Otherwise, the lifetime of pneumatic motor will be
shortened, or damage will occur.
•There is no need for special maintenance for the peristaltic pump
head. Attention should be paid to the wear of hose in the pump
head when used. To move the hose position in the pump head
often helps prolong the service life of the tubing.
7 Dimensions (mm)
Figure 2. Components and connectors
8 Specifications
FG600S/601S-
Q Flow Range
YZ15: 9-2300 ml/min YZ15: 250-1700 ml/min
YT15: 9-2300 ml/min YT25: 250-2900 ml/min
KZ25
：
370-6000ml/min YZ35: 2000-11000ml/min
Speed
150-600 rpm
Adjustment
Manual
Working
environment
Environment temperature-10-60°C
Relative humidity<80%
Dimensions
309*316*237mm
Drive weight
11kg
IP grade
IP31

FG600S/601S-Q Manual
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FG601S-Q
Flow range
YZ35: 2000-11000 ml/min
Speed
150-600 rpm
Adjustment
Manual
Working
environment
Environment temperature-10-60°C
Relative humidity<80%
Dimensions
309*316*237mm
Drive weight
11kg
IP grade
IP31
9Suitable Pump Heads and Tubing
Liquid: water
Condition: Standard atmosphere temperature and pressure, length of
input or output is 1 meter. Pump and liquid on the same level. Data is only
for reference.
9.1 FG600S-Q
YZ15, 3 rollers (ml/min)
Speed
(rpm)
Tubing
13#
14#
19#
16#
25#
17#
150
9
33
73
120
250
425
350
21
76
181
280
583
992
600
36
130
286
480
1000
1700
YZ25, 3 rollers (ml/min)
Speed
(rpm)
Tubing
15#
24#
150
250
425
350 583 992
600
1000
1700

FG600S/601S-Q Manual
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YT15, 4 rollers (ml/min)
Speed
(rpm)
Tubing
13#
14#
19#
16#
25#
17#
18#
150
9.0
33
73
120
250
425
575
350
21
76
181
280
583
992
1342
600
36
130
286
480
1000
1700
2300
YT25, 4 rollers (ml/min)
Speed
(rpm)
Tubing
15#
24#
35#
36#
150
250
425
575
725
350
583
992
1342
1692
600
1000
1700
2300
2900
9.2 FG601S-Q
KZ25/KZ25-L, 3 rollers (ml/min)
Speed
(rpm)
Tubing
15#
24#
35#
36#
150 370 650 1225 1500
350
863
1517
2858
3500
600
1480
2600
4900
6000
Note: KZ25 is for silicone tubing only. KZ25-L will work with the all material
tubing
YZ35, 3 rollers (ml/min)
Speed
(rpm)
Tubing Size
73#
82#
150
2000
3250
350
4667
7583
600
8000
13000