Golander pump WG600S User manual

GOLANDER PUMP
Operation Manual
For Industrial Variable-Speed Peristaltic Pump
WG600S
8 . 8 . 8 . 8
[email protected]
http://golanderpump.com
1-678-587-8806

Contents
Safety Cautions.............................................................................................1
1 Description................................................................................................. 1
2 Functions and Features.............................................................................. 1
3 Components and Connectors..................................................................... 3
4 Display Panel and Operating Keypads....................................................... 4
4.1 Digital LED Display .......................................................................... 4
4.2 SPEED ADJUST Dial ....................................................................... 6
4.3 PRIME/DISPENSE Button................................................................ 7
4.4 Direction Switch ............................................................................... 7
5 External Control Interface........................................................................... 7
6 Operation Instructions................................................................................ 8
6.1 Before Operation..............................................................................8
6.2 Power Connection............................................................................8
6.3 Internal Control Mode....................................................................... 8
6.4 External Control Mode...................................................................... 9
6.5 Time Dispense Mode.......................................................................11
6.6 Logic Level Control Mode............................................................... 12
6.7 Communication Mode .................................................................... 13
6.8 Footswitch Control ......................................................................... 14
7 Maintenance ............................................................................................ 15
7.1 Warranty......................................................................................... 15
7.2 Regular Maintenance..................................................................... 16
7.3 Malfunction Solutions..................................................................... 16
8 Dimensions.............................................................................................. 18
9 Naming Rule ............................................................................................ 18
10 Specifications......................................................................................... 18

WG600S Industrial Basic Variable-Speed Peristaltic Pump
Safety Cautions
Danger: Please use correct AC power voltage source shown on the
sticker on the equipment to avoid any damage.
Please do not open the case. High voltages exist and are accessible.
Use extreme caution when servicing internal components.
For maintenance, please contact the manufacturer or distributor directly.
Danger: Turn drive off before removing or installing tubing. Fingers or loose
clothing could get caught in drive mechanism.
Warning: Tubing breakage may result in fluid being sprayed from
pump. Use appropriate measures to protect operator and equipment.
Warning: Remove power from pump before attempting any maintenance or
any cleaning operation is started.
Warning: Remove power from pump before connecting or disconnecting the
external control device or communication interface.
Warning: Pump is provided with a grounded plug, it must be well grounded at
all times.
Warning: This product is not designed for, nor intended for use in patient
connected applications; including, but not limited to, medical and dental use.
1Description
WG600S industrial basic variable-speed peristaltic pump is suitable for
transferring large amount of fluid for industrial applications. It provides flow
range from 0.4 to 13 L/min. The brushless motor drive with large torque is
maintenance free. It offers not only the basic functions such as reversible
direction, start/stop and adjustable speed, but also Time Dispense Mode. With
MODBUS RS485 interface, the pump is easy to connect to external device,
such as computer, human machine interface or PLC.
2Functions and Features
Advantage of peristaltic pump: Peristaltic pump can handle extremely viscous
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WG600S Industrial Basic Variable-Speed Peristaltic Pump
fluids, abrasive slurries and corrosive fluids. There is no seals in contact with
the medium pumped and no valves to clog. The inner surfaces are smoothand
easy to clean; fluid contacts only the tubing or tube material. Suction lift and
priming can be up to 8m water column at sea level. It can handle the most
shear sensitive of fluids like latex or firefighting foam with low shearing. It is
capable of running dry and pumping fluids with high quantities of entrained air,
such as black liquor soap. The high volumetric efficiency allows operation in
metering or dosing applications where high accuracy is required. Tubing and
tube materials are available for food and pharmaceutical use.
•Four-digit LED displays speed.
•Reversible direction, start/stop control and adjustable speed.
•Time dispense mode to dispense fluid for the set time.
•Brushless motor drive, maintenance free.
•3% high precision rotating speed control with 1 rpm speed resolution.
•External logic level signal can control start/stop, direction and
dispense function; external analog signal can adjust the rotating
speed. Signal is optically isolated.
•Stainless steel housing, easy to clean, excellent resistance to the
corrosion of the acid, alkali, sodium and organic solvents.
•With RS485 MODBUS interface, easy to be controlled by external
device.
•Internal double-deck isolation structure; circuit board with conformal
coating makes it dust-proof and moisture-proof.
•Anti-electromagnetic interference feature, wide input voltage range for
complex power environment.
2

WG600S Industrial Basic Variable-Speed Peristaltic Pump
3Components and Connectors
8.8.8.8
Digital LED
SPEED ADJUST Dial
PRIME/DISPENSE Button
DIRECTION Switch
Pump Head Holder
Coupler
Power Switch
Cooling Fan
Power Connector
DB15 External
Control Interface
Figure 1. Components and Connectors
3

WG600S Industrial Basic Variable-Speed Peristaltic Pump
4Display Panel and Operating Buttons
8 . 8 .
8 .
8RPM Display
DIRECTION Switch
PRIME/DISPENSE Button
SPEED ADJUST Dial
Figure 2. Display and Buttons
4.1 Digital LED Display
Digital LED display shows the current speed and working mode.
215
Figure 3. Internal Control Mode, 215 rpm
f215
Figure 4. Time Dispense Mode, 215 rpm
4

WG600S Industrial Basic Variable-Speed Peristaltic Pump
E100
Figure 5. External Control Mode, 100 rpm.
H215
Figure 6. Logic Level Control Mode, 215 rpm
l215
Figure 7. Communication Mode, 215 rpm
C4.9
Figure 8. When flashing, the pump is working on Time Dispense Setup Mode,
Dispense duration time 4.9 seconds
5

WG600S Industrial Basic Variable-Speed Peristaltic Pump
FUll
Figure 9. The drive is running at full speed
4.2 SPEED ADJUST Dial
Rotate the dial in clockwise direction to increase the setting. Rotate
one position to increase 1 to the last digit. Rotate continuously to
increase the setting fast.
Rotate the dial in counterclockwise direction to decrease the setting. Rotate 1
position to decrease 1 to the last digit. Rotate continuously to decrease the
setting fast.
Press the dial to switch the control mode. When the DIRECTION button is on
the middle position and the drive is not running, press the dial to change the
control mode (Figure 10).
115 E115 F115
H115
l115
Internal Control Mode External Control Mode Easy Dispense Mode
Logic Level Mode
Communication Mode
Figure 10. Change Control Mode
6

WG600S Industrial Basic Variable-Speed Peristaltic Pump
4.3 PRIME/DISPENSE Button
On Internal Control Mode or Communication Mode, when the
DIRECTION switch is on the left or right position, press the
PRIME/DISPENSE button to switch between normal speed and full
speed.
On Time Dispense Mode, press the PRIME/DISPENSE button to dispense
fluid.
4.4 Direction Switch
When on left position: the drive runs in counterclockwise direction.
When on middle position: the drive stops.
When on right position: the drive runs in clockwise direction.
Stopped Clockwise
Counterclockwise
Figure 11. DIRECTION Switch
5External Control Interface
1 2 3 4 5 6 7 8
910 11 12 13 14 15
DB15 Mark Note
1 ADC_W Positive of external analog input
2 B Communication interface, B pole of RS485
3 A Communication interface, A pole of RS485
4 VCC_W External DC power input
7

WG600S Industrial Basic Variable-Speed Peristaltic Pump
5
6 CW_W External input signal to control direction
7
8 COM Ground of external power
9 AGND Negative of analog signal input
10 +12V Positive of internal +12V power source
11 GND Ground of Internal power source
12
13 RS_W External start/stop signal input terminal
14
15
6Operation Instructions
6.1 Before Operation
1) Please check the packing slip to make sure nothing is wrong or
damaged in the package. If there is problem, please contact the
manufacturer or distributor.
2) Read through the instruction.
3) There should be more than 200 mm space for the back of the pump
when it is running.
6.2 Power Connection
The voltage of the power supplyshould bemarked on the sticker of the pump.
Please make sure to use the right power source for the pump. Please plug
the power cord into the IEC Power Connector on the rear of the pump and
plug the opposite end of the power cord into an electrical outlet. Flip the
power switch located on the rear of the pump.
6.3 Internal Control Mode
On this mode, use the keys on the front panel to operate the pump.
8

WG600S Industrial Basic Variable-Speed Peristaltic Pump
1) Turn on the power switch. The LED display will be on.
2) Make sure the DIRECTION switch is on middle position.
3) Press SPEED ADJUST dial to change the mode to Internal Control
Mode.
4) Rotate the SPEED ADJUST dial to adjust the speed to desired value.
5) Change DIRECTION switch position to desired rotating direction. The
drive starts running.
6) Press PRIME/DISPENSE button, the drive will run at maximum allowed
speed.
7) Change DIRECTION switch to the middle position to stop the drive
anytime when an accident occurs.
215 fUll
PRIME/
DISPENSE
Figure 12. Full Speed
6.4 External Control Mode (E)
On this mode, external logic level signal controls direction, start and stop,
and external analog signal controls rotation speed. The keypad is disabled.
The analog signal could be 0-5V, 0-10V or 4-20mA. By default, the signal is
0-5V. For 0-10V or 4-20mA, the jump setting on the analog signal control
board has to be changed (Figure 13).
0-5V (default)
0-10V
4-20mA
Figure 13. Analog Signal Control Board Setting
9

WG600S Industrial Basic Variable-Speed Peristaltic Pump
To control the pump by external signal
1) Switch the power of the pump off. Wire the DB15 connector as shown
on Figure 14 or Figure 15, and connect it to the DB15 port on the rear
of the pump.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
ADC_W AGND
0-5V/0-10V
/4-20mA 12VDC
VCC_W COM
RS_W
CW_W
Figure 14. DB15 Wiring with External 12VDC Power Source
1 2 3 4 5 6 7 8
910 11 12 13 14 15
ADC_W AGND
0-5V/0-10V
/4-20mA
RS_W
CW_W
Figure 15. DB15 Wiring with Internal 12VDC Power Source
2) Turn on the power switch. The LED display will be on.
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WG600S Industrial Basic Variable-Speed Peristaltic Pump
3)Press SPEED ADJUST dial to change the mode to
External Control Mode.
4)Close the external RS_W switch, and turn on the external
analog signal power source. The speed will change according to the
intensity of the input signal. Open the RS_W to stop the drive.
5) Open CW_W switch, then the drive will run in clockwise direction; close
the CW_W switch, then the drive will run in counterclockwise direction.
E0 E125
Drive Stopped
Drive Running
Figure 16. External Control Mode
Note: The external DC power source can be 5V, 12V or 24V. If it is 24V, 1.5K
resistor is needed to protect internal circuit.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
ADC_W AGND
0-5V/0-10V
/4-20mA 24VDC
VCC_W COM
RS_W
CW_W
1.5K
1.5K
Figure 17. DB15 Wiring with External 24VDC Power Source
6.5 Time Dispense Mode (F)
Pump will dispense fluid by setting the duration time for each dose. The drive
will stop automatically when finished dispensing.
E215
11

WG600S Industrial Basic Variable-Speed Peristaltic Pump
To set the duration time for each dose
1) Turn on the power switch. The display will be on.
2) Make sure the DIRECTION switch is on middle position.
3) Press SPEED ADJUST dial to change the mode to
Dispense Mode.
4) Press and hold RPIME/DISPENSE key for 3 seconds, the four-digit
LED display will be flashing. Pump is on Time Dispense Setup Mode.
F215
Hold Flashing
C2.5
Figure 18. Time Dispense Setup Mode
5) When on Time Dispense Setup Mode, use the SPEED ADJUST dial to
set the duration time, the time range is 0.1-999 seconds.
6) Press the PRIME/DISPENSE key again to exit the Time Dispense
Setup Mode.
To Dispense Fluid
1) Press SPEED ADJUST dial to change the mode to Dispense Mode.
2) Change the DIRECTION position for running direction, clockwise or
counterclockwise.
3) Press PRIME/DISPENSE key to run dispensing process. Press
PRIME/DISPENSE key to dispense fluid again.
6.6 Logic Level Control Mode (H)
Use external logic level signal to control start and stop.
1) Switch the power of the pump off. Wire the DB15 connector as shown
on Figure 19 or Figure 20, and connect it to the DB15 port on the rear
of the pump.
F215
12

WG600S Industrial Basic Variable-Speed Peristaltic Pump
1 2 3 4 5 6 7 8
910 11 12 13 14 15
RS_W
Figure 19. Logic Level Control with Internal 12V Power Source
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
12VDC
VCC_W COM
RS_W
Figure 20. Logic Level Control with External 12V Power Source
2) Turn on the power switch. The LED display will be on.
3) Press SPEED ADJUST dial to change the mode to Logic
Level Control Mode.
4) Rotate the SPEED ADJUST dial to adjust the speed to
desired value.
5) Change DIRECTION switch position to desired rotating direction.
6) When RS_W switch is closed, the drive will be running; when RS_W
switch is open, the drive will stop.
7) Change DIRECTION switch to the middle position to stop the drive
anytime.
6.7 Communication Mode (L)
The RS485 interface supports standard MODBUS protocol. The pump can
be controlled by external device via the communication port. Please refer to
H215
13

WG600S Industrial Basic Variable-Speed Peristaltic Pump
the Communication Instruction manual for the parameters and supported
commands.
1) When the power is off, wire the DB15 connector as shown on Figure 21,
and connect it to the DB15 port on the rear of the pump. External DC
power source is recommend to avoid electrical interference.
1 2 3 4 5 6 7 8
910 11 12 13 14 15
12VDC
VCC_W COM
B
A
Figure 21. RS485 MODBUS Wiring
2) Turn on the power switch. The LED display will be on.
3) Press SPEED ADJUST dial to change the mode to
Communication Mode.
4) Change DIRECTION switch position to desired rotating
direction.
5) Control pump with communication interface.
6) Change DIRECTION switch to the middle position to stop drive anytime.
6.8 Footswitch Control
1) Switch the power of the pump off. Wire the DB15 connector as shown
on Figure 22 or Figure 23, and connect it to the DB15 port on the rear
of the pump.
l215
14

WG600S Industrial Basic Variable-Speed Peristaltic Pump
1 2 3 4 5 6 7 8
910 11 12 13 14 15
RS_W
Figure 22. Footswitch with internal 12V Power Source
1 2 3 4 5 6 7 8
910 11 12 13 14 15
12VDC
VCC_W COM
RS_W
Figure 23. Footswitch with External 12V Power Source
2) Turn on the power switch. The LED display will be on.
3) Press SPEED ADJUST dial to change the mode to Time Dispense
Mode. The RS_W would act like a momentary switch. When the switch
is pushed then released, the pump will dispense one dose.
4) Press SPEED ADJUST dial to change the mode to Logic Level Control
Mode. When RS_W switch is closed, the drive will be running; when
switch is open, the drive will stop.
7Maintenance
7.1 Warranty
The product comes with one-year labor and parts warranty. The limited
warranty does not cover any damage that is caused by improper usage and
15

WG600S Industrial Basic Variable-Speed Peristaltic Pump
handling.
7.2 Regular Maintenance
1) Always check the tubing and connections to make sure there is no
leakage.
2) Do not cover the fan on the rear of the pump.
3) Do not use water to wash the pump. Keep the pump head dry.
4) Do not use chemical solvents to clean the pump and the pump head.
7.3 Malfunction Solutions
No. Malfunction Description Solution
1 Hardware No display 1. Check the power cord
2. Check the fuse. If it was blown,
replace it with a 1A slow-blow fuse
3. Check the internal power cord
connection inside the pump.
2 Hardware Motor does
not work 1. Check the DIRECTION switch if it is on the middle position.
2. Check the indicator of the driver
board.
3. Check the wire connection between
the motor and the driver board.
4. Check the wire connection between
the driver and the main board.
5. Check the power voltage for the
pump.
3 Hardware Motor is
trembling 1. Check the wire connection between the motor and the driver board.
2. The motor is overloaded. Check the
mechanical connection.
4 Hardware Motor only
runs in one
direction
Check the connection between the drive
board and the main control board.
5 Hardware Keypad does 1. Check the wire connection between
16

WG600S Industrial Basic Variable-Speed Peristaltic Pump
not work keypad and the main board.
2. Check if the key is broken.
6 Hardware External
control does
not work
1. Check the wiring of the connector.
2. Check if the external control power
voltage is provided.
3. Check the connections of the external
control board.
4. Check the DIRECTION switch if it is
on the middle position.
7 Hardware RS485 com
does not
work
1. Check the wiring of the connector.
2. Check if the external control power
voltage is provided.
3. Check the connections of the
communication board.
4. Check the DIRECTION switch if it is
on the middle position.
8 Hardware Noisy when
running Check the screws and lever on the pump head to make sure they are secure.
9 Software External
control does
not work
Check if pump is on External Control
Mode.
10 Software RS485 does
not work right 1. Check if pump is on Communication Mode.
2. Reset the address of the pump.
3. Check whether on the bus there are
two pumps using the same address
If the problem can not be solved, please contact the manufacturer or
distributor.
17

WG600S Industrial Basic Variable-Speed Peristaltic Pump
8Dimensions
8 . 8 . 8 . 8
230
350235
Figure 24. Dimensions (mm)
9Naming Rule
T
B100S
Drive Type
B: Step motor
W: DC brushless
motor
J: AC motor
F: Explosion Proof
Motor
Z: DC motor
165
Function Code
1-9 for special
pumps
Version
0-9
Rotation Speed
05: 50 rpm
08: 80 rpm
10: 150 rpm *
30: 350 rpm
60: 600 rpm
Flow Rate
Q: Microflow
T: Laboratory
G: Industrial
P: Batch transfer
IP rating
Default:
IP31
Pump type
D: Fixed speed
S: Variable speed
L: Flow pump
F: Dispensing
pump
* BT102S: 100 rpm
10 Specifications
Speed resolution
1 rpm
Speed accuracy
3%
Direction
Reversible, clockwise/counterclockwise
Display Rotating speed
Power supply AC 220V±10% or 110V±10%, 50Hz/60Hz
18