GPI LM50DB User manual

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LM50DB / LM50DN (ELECTRONIC)
INSTRUCTION MANUAL
ThismeterisdesignedforinlineusewithEngineOil&ATF
uptoamaximumviscosityofSAE140,Diesel&WaterGly-
colmixtureswithamaximumwatercontentoflessthan50%.
Please read and retain this instruction manual to
assist you in the operation and maintenance of this
quality product.
GENERAL INFORMATION
This manual assists you in operating and maintaining your
new positive displacement flowmeter. The information
contained will help you ensure many years of dependable
performance and trouble free operation.
Please take a few moments to read through this manual before
installing and operating your new meter. If you experience
problems with this product, refer to the Maintenance and
Trouble Shooting sections of this manual. If you require
further assistance please contact your local GPI
Distributor.
IMPORTANT INFORMATION
The GPI quality Positive displacement flowmeter has
incorporatedtheovalrotorprincipalintoitsdesign.Thishas
proven to be a highly reliable and highly
accuratemethod of measuringflow,providingexceptional
repeatability and high accuracy.
GPI recommends, that if you are using your meter as an in-
line application you should install a filter
beforethe inlet of themeter.Contactyour local GPI distributor
for further details.
INSTALLATION
2) Do not over tighten connections.
0002
OPERATION
LM50DBorLM50DNELECTRONICREGISTER
DISPLAY BUTTON
Each press of the DISP buttonwill allowyou to scroll through
the meter options
Resetable Batch Total
Resetable Accumulative Total
Non Resetable Accumulative Total
Flowrate
RESET BUTTON
The RESET button allows you to reset the Batch Total or the
Resettable Acumulative Total to zero.
To reset either the Batch total or Resetable Acumulative total.
Pressthe DISPbutton to scroll toeithertheBatchor Resetable
total . When the required total is displayed. Press reset to zero
the totalizer.
FLOWRATE
This display option shows the flowrate of the fluid
passing through the meter.
IM083
0106
POSITIVEDISPLACEMENTFLOWMETERS

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CAUTION
METER DISASSEMBLY
PARTS DIAGRAM
Ensure the fluid supply to the meter is disconnected and
the line pressure is released before disassembly.
METER REASSEMBLY
1) Replace both rotors (4) so as they are at 90Oto each other.
(see fig 2). Check the rotor rotation by turning either of the
rotors. If the rotors are not in mesh correctly or do not
rotate freely remove one of the rotors and replace it
correctly at 900to the other rotor. Re-check the operation of
the rotors.
5) Test the meter by turning the rotors with a finger or by
applying low air pressure (No more than a good breath)
to the inlet port of the meter. This will confirm the meter
is operating correctly.
1
2
5
6
7
4
3
PARTS LIST
BATTERY REPLACEMENT
1) Remove the plastic protector shroud from the meter
body. (fig 1)
3) Replace the 2 x (AAA) Alkaline batteries. (Refer to the
front of the meter for correct battery orientation).
Note: Only use Alkaline batteries.
If NO flow goes through the meter for 60 seconds the display
will go into sleep mode (Blank). The display will
automatically wake if the buttons are pressed or flow occurrs.
SLEEPMODE
Note:The electronic computer module is non-repairable. The
meterwill need to be replacedif found to be damagedor faulty.
1) Remove the 8 x philips head screws (1) from the meter
cover.
2) Remove the meter cover (2) and o’ring (3).
3) Remove both rotors (4).
4) Clean and inspect all parts. Replace any suspect, worn or
damaged components.
NOTE: Ensure the rotor with the magnets is assembled on
the same side as the batteries. The magnets in the rotor must
face towards the electronic display .
The Rotor with Magnets
( fig 2)
(fig 1) magnets
Note: Replace the batteries as soon as the battery
indicator on the LCD is displayed +-
2) Remove the battery cover.
4) Replace the battery cover and re-fit the plastic shroud.
All data will be saved when the batteries are removed.
2) Lightly grease the o’ring (3) and place it on the meter body.
3) Clean the meter cover plate (2) and place it on the body.
Take care not to damage the o’ring (3).
4) Install the 8 screws (1) and tighten in a diagonal pattern to
1nm (0.73 ft.lb). Visual check the cap has been pulled down
evenly.
Protector Shroud
(fig 3)
ORDER FOR REPLACEMENT
ITEM PART NO No. of f PART/SET DESCRIPTION
1 N65 8 LM50K02 SCREW SET
2 IM011 1 METER COVER PLATE SET
3 BS035 1 LM50K01 O'RING SEAL
4IM020 2 ROTORSET
5 1 N/A METER BODY
6 2 N/A BATTERY SET
7 1 N/A BATTERY COVER SET
8 IM070-BLUE 1 LM50K03 PROTECTOR SHROUD SET

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ELECTRONIC MODULE
PROGRAMINGDETAILS
c) To access the programs and settings, hold down the RESET button for 5 seconds
d) To scroll through the setting options press theDISP button.
The electronic module has been set up as follows:-
totL2
rAtE 3
diSP4
CALI 5
CONF 6
dIA7
2. TOTALS
3. FLOWRATE
4. DISPLAY
5. CALIBRATION
6. CONFIGURATION
7. DIAGNOSTICS
NOTE: Details for changing individual options .
For example to change the units setting on the batch total turn to item 2 - 21
21 change batch total (units)
23 change resetable accumulative total (units)
24 change resetable accumulative total (decimal point)
25 change non-resetable accumulative total (units)
26 change non-reset accumulative total (decimal point)
22 change batch total (decimal point)
27 change “K” factor
31 change flowrate (units)
32 change flowrate (decimal point)
33 change flowrate (time base setting)
34 set the amount of signal pulses to calculate flowrate
35 set minimum flow rate
41 set sleep mode
43 set sleep time
42 change display (wake up default setting )
51 calibration adjustment
6 configuration details
71 diagnostic mode
a) Ensure the meter is awake before trying to enter the programming mode.
b) If the meter goes into sleep mode during programming, it will automatically
return to operating mode.
totL2
Note:As the decimal point does not float we recommend that a maximum of 2 decimal
places be used, see below for details.

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e) Press and hold down RESET until “program” disappears
to accept setting.
2. TOTALS SETTINGS totL2
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
21 BATCH TOTAL = unit 21 (set units)
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to scroll through the settings (ltr, gal, qrt) to
the desired units
b) Press RESET“unit 21” will appear.
22 BATCH TOTAL = dEC 22 (set decimal point)
b)Press RESETtwice “ dEC22”willappear.
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to set the decimal point to 1st, 2nd, 3rd or
no decimal place. (e.g 11111.1 = 1 decimal place)
23 RESETABLE ACCUM TOTAL = unit 23 (set units)
b) Press RESET 3 times “ unit 23” will appear.
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to scroll through the settings ( ltr, gal, qrt )
to the desired units
24 RESETABLE ACCUM TOTAL = dEC 24
( set decimal point )
b)Press RESET4 times “dEC24”will appear.
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to set the decimal point to 1st, 2nd, 3rd or
no decimal place (e.g. 11111.1 = 1 decimal place).
25 NON-RESET ACCUM TOTAL = unit 25 (set units)
b) Press RESET5 times “unit 25” will appear.
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to scroll through the settings (ltr, gal, qrt) to
the desired units.
26 NON-RESET ACCUM TOTAL = dEC 26
(set decimal point)
b)Press RESET 6times “dEC 26” will appear.
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to set the decimal point to 1st, 2nd, 3rd or
no decimal place (e.g. 11111.1 = 1 decimal place).
27 “K” FACTOR = kFac 27
(normal setting is 112.00 pulses)
b)Press RESET 7 times“kFac 27” will appear.
c) Press and hold down RESET for 2 seconds ( program will
appear)
To change the ‘K’ factor, pressRESET ( digit will flash),
to change digit press RESET.
Press DISP to scroll to the next number. Press RESET
to change the value
To change the decimal point, press DISP until it is
in the required position. Press RESET to set the decimal
point.
d)
e) Press and hold down RESET until “program” disappears
to accept setting.
e) Press and hold down RESET until “program” disappears
to accept setting.
e) Press and hold down RESET until “program” disappears
to accept setting.
e) Press and hold down RESET until “program” disappears
to accept setting.
e) Press and hold down RESET until “program” disappears
to accept setting.
e) Press and hold down RESET until “program” disappears
to accept setting.
f) Press RESET for five seconds to return the meter to the
operating mode.
f) Press RESET for five seconds to return the meter to the
operating mode.
f) Press RESET for five seconds to return the meter to the
operating mode.
f) Press RESET for five seconds to return the meter to the
operating mode.
f) Press RESET for five seconds to return the meter to the
operating mode.
f) Press “RESET” for five seconds to return the meter to the
operating mode.
f) Press RESET for five seconds to return the meter to the
operating mode.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.

34 NUMBER OF PULSES = nuM 34
(Number of pulses used to calculate flowrate)
3. FLOW RATE rAtE 3
b) Press the DISP button 1 time to reach “rAtE 3”
c) Press RESET “ unit 31” will appear.
31 UNITS = unit 31 (set units)
d) Press and hold down RESET for 2 seconds ( program will
appear)
e) Press RESET to scroll through the settings (ltr, gal, qrt) to
the desired units
32 DECIMAL POINT = dEC 32. (decimal point setting)
b) Press the DISP button 1 time to reach “rAtE 3”
c) Press RESET twice “ dEC 32” will appear.
d) Press and hold down RESET for 2 seconds ( program will
appear)
e) Press RESET to set the decimal point to 1st, 2nd, 3rd or
no decimal place (e.g. 11111.1 = 1 decimal place)
33 TIME = tiME 33 (rate time base)
b) Press the DISP button 1 time to reach “rAtE 3”
c) Press RESET 3 times “tiME 33” will appear.
d) Press and hold down RESET for 2 seconds ( program will
appear)
e) Press RESET to set time base (seconds, minutes, hours )
Note: When there is fluctuating flowrate present increasing
the number will give a more accurate flowrate reading.
(number range is 0 - 299)
b) Press the DISP button 1 time to reach “rAtE 3”
c) Press RESET 4 times “ NUM 34” will appear.
d) Press and hold down RESET for 2 seconds ( program will
appear and the digit will flash). To change press RESET
e) Press DISP to go to the next digit. To change press
RESET
35 FLOW = Cut 35 (Set minumum measurable flowrate)
b) Press the DISP button 1 time to reach “rAtE 3”
c) Press RESET 5 times “ Cut 35” will appear.
d) Press and hold down RESET for 2 seconds ( program will
appear and the digit will flash). To change press RESET
e) Press DISPto go to the next digit. To change press RESET
Note : Total number 999.9
4. DISPLAY diSP4
41 SLEEP MODE = SLP 41 ( set sleep mode)
b) Press the DISP button 2 times to reach “diSP 4”
c) Press RESET “ SLP41” will appear.
d) Press and hold down RESET for 2 seconds ( program will
appear)
e) Press RESET to select sleep setting ( no sleep, sleep)
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f) Press and hold down RESET until “program” disappears
to accept setting.
f) Press and hold down RESET until “program” disappears
to accept setting.
f) Press and hold down RESET until “program” disappears
to accept setting.
f) Press and hold down RESET until “program” disappears
to accept setting.
f) Press and hold down RESET until “program” disappears
to accept setting.
f) Press and hold down RESET until “program” disappears
to accept setting.
g) Press RESET for five seconds to return the meter to the
operating mode.
g) Press RESET for five seconds to return the meter to the
operating mode.
g) Press RESET for five seconds to return the meter to the
operating mode.
g) Press RESET for five seconds to return the meter to the
operating mode.
g) Press RESET for five seconds to return the meter to the
operating mode.
g) Press RESET for five seconds to return the meter to the
operating mode
42UNIT=unit42(setdefaultdisplay)
Note:The display willreset to thedefault units aftera time
which is set in time 43. If no units are set, the display will
remainas selected
b) Press RESET2times “ unit42 ” will appear.
This value is the maximum time (sec) to measure the number
of pulses set in nuM34
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
c) Press and hold down RESET for 2 seconds ( program will
appear)
d) Press RESET to select required display (batch, reset total,
total, rate, blank)
e) Press and hold down RESET until “program” disappears
to accept setting.
f) Press RESET for five seconds to return the meter to the
operating mode.

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5. CALIBRATION CALI 5
Note: Provides calibration adjustment up to +/- 5% of
reading. You will need to calculate the percentage
adjustment you require. If the meter is reading over you will
need to enter a minus figure. If the meter is reading under you
will need to enter a plus figure.
51CALIBRATION = CALI51(adjust calibration+/-5%)
b) Press the DISP button 3 times to reach “CALI 5”
c) Press RESET “CALI 51” will appear.
d) Press and hold down RESET for 2 seconds ( program will
appear and the first digit will flash)
e) Press RESETto change number.
Press DISP to change the decimal point position, or go
to the next number.
Press the RESET button to set the negative value.
f) Press and hold down RESET until “program” disappears
to accept setting.
g) Press RESET for five seconds to return the meter to the
operating mode.
6. CONFIGURATION CONF 6
6 CONFIGURATION = CONF 6 (configuration details)
b) Press the DISP button 4 times to reach “CONF 6”
c) Press RESET “MOD” plus model number will appear.
d) Press RESET “REL” plus hardwear release number will
appear.
e) Press RESET the screen will flash between “SOFT” and
the softwear release no’s (at 2 second intervals)
f) Press RESETthe screen will flash between “SEr” and the 6
figure serial number (at 2 second intervals)
g) Press RESET “MAN” plus manufacturer number
h) Press RESET the screen will flash between “CONFIG”
and the configuration number (at 2 second intervals).
i) Press RESET for five seconds to return the meter to the
operating mode.
7. DIAGNOSTICS dIA 7
a) Press and hold down RESET for 5 seconds until “MEtr 1”
appears.
71 DIAGNOSTICS = dIA 7 (diagnostic mode)
b) Press the DISP button 5 times to reach “dIA 7”
c) Press RESET “ dIA 71” will appear.
d) Press and hold down RESET for 2 seconds ( Program will
appear then all the segments should be displayed).
e) Press the DISP button “diSP” ( to check that the display
button is working properly).
f) Press the RESET button “RESEt” ( to check that the reset
button is working properly).
g) Press and hold down RESET for 2 seconds ( Program
will disappear (check the condition of the reed switch).
The condition of the reed switch can only be checked
when there is liquid flowing through the meter. The reed
switch should be reading between 50 - 80.
h) Press RESET for five seconds to return the meter to the
operating mode.
d) Press RESET to select default time (5-20 seconds)
e) Press and hold down RESET until “program” disappears
to accept setting.
f) Press RESET for five seconds to return the meter to the
operating mode.
Step 1. Reset the batch reading to zero.
Step 2. Dispence at least 5 liters, using a constant flow rate,
into a graduated calibrated container.
Step 3. Take the reading from the IM50.
Step 4. Calculate the % error as follows.
% error = (( container volume - IM50 volume) / container volume) * 100
Step 5. Enter the % error into the meter as calculated, if the
value is negative enter a negative number
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
c) Press and hold down RESET for 2 seconds ( program will
appear)
b) Press the DISP button 2 times to reach “tiME 43”
a) Press and hold down RESET for 5 seconds until “totL2”
appears.
43TIME=tiME43(timetoreverttodefaultdisplay)
Note:Thedisplayshows(Hxx rYY)whenfluidflowsthrough
the meter. YY is the sensitivity of the reed switch.

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NOTES:

TROUBLE SHOOTING GUIDE
SPECIFICATIONS
TROUBLE CAUSE REMEDY
Nofluid passing through a)Dirt particles jam m ing the ro to rs a) Removero to rs and rem o ve any dirt orcontam ination
the meter
The meteris notreg istering fluid output a)Flatb attery a) Replace b attery
b)Nosignalfro m ro to r the magnets b)C heck m agnets and rep lace ro to rs if req uired
c)Damaged com puter( reed sw itch unit )c)Replace meter
Meternotaccurate a)Flowrateoutsiderecom m ended flow rate a) Adjustflowrateto
b)"K" factorincorrect b)R e-set"K" factorto factory setting (112 .00 pulses)
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Accuracy + / - 0.5% of Reading
Type Oval Gear
Flow rate 1 Ltr -30 Ltr (0.26 - 7.8 US Gal) per minute
Maximum Working Pressure 10350kPa / 1500psi / 103.5 Bar
Suitable for use w ith : Engine Oil, Diesel Oil, Automatic Transmission Fluid (Maximum Viscocity SAE140),
Ethelene Glycol Based Anti-Freeze / Anti-Boil mixture (Max 50% w ater)
Wetted Materials Acetal, Aluminium, Steel, Nitrile Rubber
Battery Type 2 x AAA Alkaline
Resettable Totalizer 999999 ( ltr or gal )
Non-Resettable Totalizer 999999 ( ltr or gal )
Connections 1/2" BSPT or 1/2" NPT
Maximum Temperature 55 deg C (131 deg F)
Minimum Temperature 5 deg C ( 41 deg F )
Great Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited
warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc.
This productincludes a 1 year warranty. Manufacturer’s sole obligation under the foregoing warranties will be
lim ited to either, at M anufacturer’s option, replacing or repairing defective G ood s (subject to lim itations hereinafter
provided) or refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive
remedy for breach of any such warranties will be enforcementofsuch obligations of Manufacturer. The warranty
shall extend to the purchaser of this product and to any person to whom such product is transferred during the
warranty period.
The warranty period shall begin on the date of manufacture or on the date of purchase with an original sales receipt.
This warranty shall not apply if:
A. the product has been altered or m odified outside the w arrantor’s duly appointed representative;
B. the product has been subjected to neglect, misuse, abuse or damage or has been installed or operated
other than in accordance w ith the m anufacturer’s operating instructions.
To make a claim against this warranty, contact the GPI Customer Service Department at
316-686-7361 or 888-996-3837. Or by mail at:
Great Plains Industries, Inc.
5252 E. 36th St. North
Wichita, KS, USA 67220-3205
The company shall, notify the customer to either send the product, transportation prepaid, to the company at its office
in Wichita, Kansas, or to a duly authorized service center. The company shall perform all obligations imposed on it by
the term s of this w arranty w ithin 60 days of receipt of the defective product.
GREAT PLAINS INDUSTRIES, INC., EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT, INDIRECT,
INC ID ENTA L A ND C O NSEQ UEN TIA L DA M AGES INC URRED IN THE USE O R LO SS O F USE O F TH E PRO D UC T
WARRANTED HEREUNDER.
The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose
other than for which it w as designed.
This warranty gives you specific rights and you may also have other rights which vary from U.S. state to U.S. state.
Note: In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT – Part 702 (governs the resale availability
of the warranty terms).