Graco 24N978 Parts list manual

Instructions-Parts
Communication Communication
CommunicationKits Kits Kits332356E
EN
Use Use
Useto to tocommunicate communicate communicatefrom from froma a aDisplay Display DisplayControl Control ControlModule Module Module(DCM) (DCM) (DCM)or or orAdvanced Advanced AdvancedDisplay Display DisplayControl Control ControlModule Module Module
(ADCM) (ADCM)
(ADCM)to to toa a aNon Non Non- - -Graco Graco GracoProgrammable Programmable ProgrammableLogic Logic LogicController Controller Controller(PLC) (PLC) (PLC)or or oran an anAdvanced Advanced AdvancedWeb Web WebInterface Interface Interface(AWI). (AWI). (AWI).
For For
Forprofessional professional professionaluse use useonly. only. only.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyoursystem
manual.Savetheseinstructions.
Kit24N978,FiberOpticConverter(Fiber
OptictoSerialConverter)
Kit24N977,ModbusGateway(Modbus
TCPtoModbusRTUConverter)
PROVENQUALITY.LEADINGTECHNOLOGY.

Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanualoronwarninglabels,referbacktothesewarnings.Product-speci󰘰chazard
symbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inworkareacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinawell-ventilatedarea.
•Eliminateallignitionsourcessuchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).
•Keepworkareafreeofdebris,includingsolvent,rags,andgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunlessthey
areantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock,Donotuseequipmentuntil
youidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcancause
electricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbeforeservicing
orinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.
2332356E

Warnings
WARNING WARNING
WARNINGEQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.For
completeinformationaboutyourmaterial,requestaSafetyDataSheet(SDS)fromyourdistributor
orretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
332356E3

Overview
Overview Overview
Overview
TheFiberOptic(FO)Converter(24N978)allows
ModbusRTUcommunicationbetweenmultiple
DisplayControlModules(DCM)orAdvancedDisplay
ControlModules(ADCM)andaProgrammableLogic
Controller(PLC).IfusedwithoutaModbusGateway,
theFOConverterisconnecteddirectlytothemodbus
PLCviaaserialcable.Ifyoursystemusesan
AdvancedWebInterface(AWI),usemodbusgateway
24N977forethernetcommunicationbetweentheFO
ConverterandtheAWI.Seemanual312785Graco
GatewayAssembliesforfurtherinformationwhen
connectiontoaPLCisrequired.Pro󰘰bus,Ethernet
IP,DeviceNet,andmanyotherPLCprotocoloptions
areavailable.
Installation Installation
Installation
Toavoidelectricshock,turnoffequipmentpower
andshutoffpoweratmaincircuitbreakerbefore
installing.Allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
NOTICE NOTICE
NOTICE
Toavoiddamagetothecircuitboard,wearPartNo.
112190groundingstrapandgroundappropriately.
Kit Kit
Kit24N978, 24N978, 24N978,For For ForModbus Modbus Modbus
RTU RTU
RTUCommunication Communication Communication
TheFOConverterenablesModbusRTU
communicationwithauser-suppliedPLCusing
aserialcable.Dependingonyoursystem
requirements,theFOConvertercanbeinstalledin
anAWIModule(GracoPN15V337),aPowerSupply
Module(GracoPN16M167)oronauser-suppled
DINrail.
Kit Kit
Kit24N978 24N978 24N978Parts Parts Parts
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
1112515FERRULE,wire,red8
2———WIRE,copper,16
gauge
3@1.5
ft.
3———WIRE,copper,16
gauge
3@1.5
ft.
416K465CONVERTER,Fiber
OptictoSerial
1
7125816TERMINALBLOCK,
2level,4conductor
2
*———CABLE,shielded,24
gauge.
1@2ft.
*———CABLE,twistedpair,
18gauge
1@2ft.
*112512FERRULE,wire,
orange
6
*112514FERRULE,wire,
yellow
4
Itemsmarked———arenotsoldseparately.
* ForIntelligentPaintKitchenuseonly.Seethe
IntelligentPaintKitchenmanual.
4332356E

Kit24N978,ForModbusRTUCommunication
Electrical Electrical
ElectricalConnections Connections Connections
Usewiresprovided(refs.2and3)toconnectthe+/-
terminalsontheFOConvertertothe+/-terminalson
apowersupply(F).TheFOConverterhasaninput
voltagerangeof10to48VDC,witha0.5Wpower
consumption.
Figure1
Ifinstallinginboxwithapowersupplymodule
(16M167or24R086),connectthepowersupplyto
the󰘰beropticconverter(4)throughtheterminal
blocks.Forpowersupply16M167,youalsomust
connecttheintrinsicallysafebarriertothepower
supply.Connectpositivetopositiveandnegativeto
negative.
Communication Communication
CommunicationCable Cable CableConnections Connections Connections
1.Usea󰘰beropticcabletomakeacrossover
connectionfromtheFOConvertertothe
DisplayControlModule(DCM)ortheAdvanced
DisplayControlModule(ADCM).See
Accessories,page13,foravailableGraco󰘰ber
opticcables.
Typical Typical
TypicalColor Color Color
Convention Convention
Convention
FO FO
FO
Converter Converter
Converter
Port Port
Port
DCM DCM
DCMor or orADCM ADCM ADCM
Port Port
Port
RedcableTX(lighterin
color)
1(darkerin
color)
BlackcableRX(darker
incolor)
2(lighterin
color)
2.ToconnectmultipleDCMorADCMinachain,
connectperthefollowingtableandFigure2.
TypicalColor
Convention
Upstream
DCMor
ADCMPort
Downstream
DCMor
ADCMPort
Redcable6(lighterin
color)
1(darkerin
color)
Blackcable5(darkerin
color)
2(lighterin
color)
Figure2ConnectingmultipleDCMorADCM.
332356E5

Kit24N978,ForModbusRTUCommunication
3.Useaserialcable(customersupplied)tomake
anRS-232/RS-485connectiontothePLC,
accordingtothefollowingtable.
FO FO
FO
Converter Converter
Converter
Terminal Terminal
Terminal
RS RS
RS- - -232 232 232RS RS RS- - -485 485 485
(2–wire) (2–wire)
(2–wire)
AGroundGround
BnotusedDataB(+)
CRx(IN)DataA(-)
Dnotusednotused
ETx(OUT)notused
Set Set
SetUp Up Upthe the theFiber Fiber FiberOptic Optic OpticConverter Converter Converter
1.SettheDIPswitchesonthebottomofthe
converterasshown.Thesesettingsarecorrect
foreitherRS-232orRS-4852–wire,witha57.6
Kbaudrate.
Figure3
2.SettheselectorswitchtoRS-232orRS-422/485.
WestronglyrecommendRS-485forallcables
overafewfeet(ameterortwo).
6332356E

Kit24N978,ForModbusRTUCommunication
KEY: KEY:
KEY:
4FOConverter(fromKit24N978).
7TerminalBlock(fromKit24N978)
FPowersupply.SeeAccessories,page13.
GGroundterminalblock(GracoPN112443).See
Accessories,page13.
HDINrail(usersupplied),mustbegrounded.
JDCMorADCM(upto30inseries).
KFiberopticcabletoconnectfromDCM/ADCMto
FOConverter.SeeAccessories,page13.
Installed Installed
Installedin in in15V337 15V337 15V337AWI AWI AWIModule Module Module
LSerialcable,customersupplied,toconnectfrom
FOConvertertocommunicationdevice.
MProgrammablelogiccontroller(PLC);customer
supplied.
UClampendblocks(GracoPN255045).See
Accessories,page13.
VExistingpowerbarrier(in16M167).
Installed Installed
Installedon on onUser User User- - -Supplied Supplied SuppliedDin Din DinRail Rail Rail
NOTE: NOTE:
NOTE:
Theareaabovethedottedlineineachillustration
istheNon-HazardousLocation.
Installed Installed
Installedin in in16M167 16M167 16M167Power Power PowerSupply Supply SupplyModule Module Module
Continuedonnextpage.
332356E7

Kit24N978,ForModbusRTUCommunication
Installed Installed
Installedin in inKit Kit Kit24R086, 24R086, 24R086,with with withpower power powersupply, supply, supply,one one one
converter converter
converter
Installed Installed
Installedin in inKit Kit Kit24R086, 24R086, 24R086,with with withpower power powersupply, supply, supply,more more more
than than
thanone one oneconverter converter converter
8332356E

Kit24N978andKit24N977,forModbusTCP/AWICommunication
Kit Kit
Kit24N978 24N978 24N978and and andKit Kit Kit24N977, 24N977, 24N977,for for forModbus Modbus ModbusTCP/AWI TCP/AWI TCP/AWI
Communication Communication
Communication
TheModbusGateway(Kit24N977)isusedwiththe
FOConverter(Kit24N978)toenableModbusTCP
communicationwithauser-suppliedprogrammable
logiccontroller(PLC).TheModbusGatewaycan
beconnectedtoGracoPN15V337AWImoduleto
enablecommunicationwithapersonalcomputer
(PC)usinganethernetcable.
Kit Kit
Kit24N977 24N977 24N977Parts Parts Parts
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
1112515FERRULE,wire,
red
10
2———WIRE,copper,16
gauge
[email protected]
ft.
3———WIRE,copper,16
gauge
[email protected]
ft.
516P893CONVERTER,
ModbusTCPto
ModbusRTU
1
6121994CABLE,CAT51ft.
Itemsmarked———arenotsoldseparately.
Electrical Electrical
ElectricalConnections Connections Connections
1.Usewiresprovided(ref.2)toconnectpower
terminals23(-)and24(+)ontheModbus
Gatewayto+/-terminalsonapowersupply.The
ModbusGatewayhasaninputvoltagerangeof9
to28VDC,witha2.0Wpowerconsumption.
2.Usewiresprovided(ref.3)toconnectthe
FOConverter(4)totheModbusGateway(5),
accordingtothefollowingtable.
FO FO
FO
Converter Converter
Converter
Terminal Terminal
Terminal
Modbus Modbus
ModbusGateway Gateway GatewayTerminal Terminal Terminal
A15
Bnotused
C16
Dnotused
E17
Figure4
Ifinstallinginaboxwithapowersupplymodule
(16M167or24R086),connectthepowersupply
tothe󰘰beropticconverter(4)throughthe
terminalblocks.Forpowersupply16M167,you
alsomustconnectthroughtheintrinsicallysafe
barrier.Connectpositivetopositiveandnegative
tonegative.
332356E9

Kit24N978andKit24N977,forModbusTCP/AWICommunication
Communication Communication
CommunicationCable Cable CableConnections Connections Connections
1.Usea󰘰beropticcabletomakeacrossover
connectionfromtheFOConvertertothe
DisplayControlModule(DCM)ortheAdvanced
DisplayControlModule(ADCM).See
Accessories,page13,foravailableGraco󰘰ber
opticcables.
FO FO
FOConverter Converter ConverterPort Port PortDCM DCM DCMor or orADCM ADCM ADCMPort Port Port
TX1
RX2
2.For For
ForModbus Modbus ModbusTCP TCP TCPCommunication Communication Communicationwith with witha a aPLC: PLC: PLC:
Connectacustomer-suppliedethernet(CAT5,
RJ45)cablefromtheethernetport(T)onthe
ModbusGatewaydirectlytoanavailableethernet
porttothePLC.SeeAccessories,page13,for
availableGracoCAT5cables.
For For
ForAWI AWI AWICommunication Communication Communicationwith with witha a aPC: PC: PC:Usethe
ethernetcable(6)providedtoconnectthe
ethernetport(T)ontheModbusGatewayto
anavailableportontheethernetswitch(R)in
theAWIModule.Useasecond,user-supplied
ethernetcable(N)toconnecttheethernetswitch
(R)tothePC.
10332356E