Graco LineLazer ES 1000 Use and care manual

LineLazer ES 2000
LineLazer ES 1000
For the application of line striping materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
3300 psi (22.8 MPa, 228 bar) Maximum Operating Pressure
See page 4 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals before using the equipment.
Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals in English:
Power Sonic Quick Guide (See QR Code below)
ES 1000 ES 2000
311254 Gun 311254 Gun
334599 Pump 310643 Pump
3A3428 Auto-Layout Application Methods
Operation, Repair, Parts
LineLazer® ES 1000 / ES 2000 Lithium
Airless Line Striper 3A9033A
EN
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.

Parts Drawing - ES 1000
76 3A9033A Operation, Repair, Parts
Parts Drawing - ES 1000
Torque to 17-23 ft-lbs
(23.0-31.1 N·m)
Torque to 190-210 in-lbs
(21.4-23.7 N·m)
Torque to 18-22 in-lbs
(2.0-2.4 N·m)
Torque to 23-27 ft-lbs
(31.1-36.6 N·m)
Torque to 45-55 ft-lbs
(61.0-74.5 N·m)
1
2
3
4
5
1
2
3
5
1
3
4
1

Parts List - ES 1000
3A9033A Operation, Repair, Parts 77
Parts List - ES 1000
Ref. Part Description Qty
1 17N763 FRAME, linestriper 1
4 108851 WASHER, plain 4
6 101566 NUT, lock 12
7 193405 AXLE 1
9 198891 BRACKET 1
10 198930 ROD, brake 1
11 198931 BEARING 1
13 195134 SPACER, ball, guide 1
14 113961 SCREW, cap, hex hd 1
16 111040 NUT, lock, insert, nylock, 5/16 4
17 111020 WHEEL, pneumatic 2
18 112405 NUT, lock 3
19 112825 WASHER, belleville 6
20 114648 CAP, dust 2
21 125205 NUT, lock, nylon, 3/8-16 5
26 17P800 BUMPER 2
27 17P831 PAD, non-slip, no step 1
31 114982 SCREW, cap, flng hd 6
40 24Y665 FRAME, handle upright 1
41 15F576 BRACE, right 1
42 15F577 BRACE, left 1
43 128977 SCREW, cap, btn hd, 3/8 x 1 2
48 17J125 BRACKET, slide 2
50 17J136 SCREW, hex, flange head 4
69 17P305 PLATE, bucket holder 1
70 17N536 HOLDER, bucket 2
93 125112 SCREW, cap, btn hd, 5/16 x 1 2
94 129601 SCREW, cap, btn hd, 3/8 x 1.25 4
104 17N451 CONTROL, assembly, LL ES 1
111 867517 SCREW, hex head, 3/8-16 x 3.5” 4
113 17J135 COVER, control 1
137 278723 GASKET, pail 1
124 249080 HOSE, cpld, 1/4” x 50’ 1
157 114271 STRAP, retaining 1
158 108471 KNOB, pronged 1
162 115077 PAIL, plastic 1
163 24U241 KIT, pail cover 1
254▲17K396 LABEL, safety 1
259 17N740 LABEL, tool box 1
296 17K379 LABEL, console 1
300 17K235 BRACKET, access door 1
301 17K236 HINGE, access door 1
302 17K291 DOOR, access, painted 1
303 17K309 MAGNET, square 2
304 107070 SCREW, mach, flh 2
305 109466 NUT, lock, hex 4
306 17K320 KNOB, ribbed 1
307 112925 SCREW, cap 1
312 16W408 KNOB, t-handle, 1/4-20 thd stud 4
325 17K584 LABEL, wire cutout 2
350 25E266 LABEL, instruction, battery
hookup
1
▲ Replacement safety labels, tags, and cards are
available at no cost.
Ref. Part Description Qty

Parts Drawing - ES 1000
78 3A9033A Operation, Repair, Parts
Parts Drawing - ES 1000
Torque to 140-160 in-lbs
(15.8-18.1 N·m)
Torque to 30-35 in-lbs
(3.4-4.0 N·m)
Hammer tight
Torque to 9-11 in-lbs
(1.0-1.2 N·m)
Torque to 20-25 in-lbs
(2.3-2.8 N·m)
1
2
3
4
5
1
1
2
2
2
2
3
2
4
5

Parts List - ES 1000
3A9033A Operation, Repair, Parts 79
Parts List - ES 1000
Ref. Part Description Qty
5 17P496 COVER, inverter 1
21 125205 NUT, lock, nylon, 3/8-16 1
25 24S022 MOTOR, electric 1
45 129604 GROMMET, rubber 2
46 17N444 GROMMET 1
52 278204 CLIP, drain line 1
71 17P506 GASKET, access port 2
72 17P497 COVER, access port 2
85 17C541 COVER, front 1
86 287900 SHIELD, motor (includes 101) 1
87 17C483 COVER, PC pro pump rod 1
88 15G447 PLUG, shield 1
91 17N989 WIRE, jumper, 18 awg, white 1
92 125220 CLAMP, cushion, support 1
95 114064 PLUG, inlet 1
96 15W998 SCREW, mach 2
97 129627 SPACER, nylon 1
98 108795 SCREW, mach 4
99 111193 SCREW, cap 1
100 117493 SCREW, mach, hex washer hd 4
101 117501 SCREW, mach, slot hex wash hd 4
102 127914 SCREW, mach, slot hex wash hd 3
103 17P888 GUIDE, hose 1
107 110996 NUT, hex, flange head 1
123 16X071 TUBE, drain line 1
125 248008 HOSE, cpld, 1/4” x 44” 1
126 15F624 NUT, cable, gun 2
127 196180 BUSHING 1
130 17M875 HOSE, suction 1
137 278723 GASKET, pail 1
138 115099 WASHER, garden 1
139 117559 O-RING 2
153 17N217 HOSE, coupled 1
164 187651 STRAINER, 3/4-16 unf 1
201 107254 SCREW, thd forming 5
221▲17N658 LABEL, warning 1
250 17N730 LABEL, front, bottom 1
253 17N729 LABEL, front, brand 1
255▲195793 LABEL, warning 1
257 17N731 LABEL, side 1
600 15D088 FAN, motor 1
601 115477 SCREW, mach 1
602 249194 GEAR, reducer 1
603 24X020 GEAR, crankshaft 1
604 180131 BEARING, thrust 1
605 24W817 HOUSING, drive 1
606 117493 SCREW, mach 7
607a 25M490 BOX, control, 120V 1
607b 25M491 BOX, control, 230V 1
608 117501 SCREW, mach 4
609 277229 COVER, control 1
610 24W640 ROD, connecting 1
611 24Z731 PUMP, displacement 1
612 17C964 LABEL, smart control 1
613 16H137 O-RING 1
665 131737 PLUG, sheet metal 3
666 126044 PLUG, cap, .75 dia. 1
▲ Replacement safety labels, tags, and cards are
available at no cost.
Ref. Part Description Qty

Parts Drawing - ES 1000
80 3A9033A Operation, Repair, Parts
Parts Drawing - ES 1000
Torque to 8-10 ft-lbs
(10.8-13.6 N·m)
1
see pg. 88

Parts List - ES 1000
3A9033A Operation, Repair, Parts 81
Parts List - ES 1000
Ref. Part Description Qty
2a 25N794 INVERTER, power supply, 120V 1
2b 25N793 INVERTER, power supply, 230V 1
3 25U601 BATTERY, 12V lithium 1
12 113796 SCREW, flanged, hex hd 6
22 16A390 NUT, hex, flanged 2
32 113469 SCREW, cap, hex hd 2
44 17N921 BOX, voltage meter, 120V 1
47 17N816 HOLDER, fuse 1
49 131738 FUSE, 300, amp 1
62 CORD, power 1
17N758 US
17R033 AUSTRALIA
17R034 CEE 7/7
17R035 SWITZERLAND
17R036 DENMARK
17R037 ITALY
17S135 CORD, IEC, UK/IRELAND
76 17M321 CABLE, red, dia .625 x 3 ft
(includes 615)
1
78 17M323 CABLE, black, dia .625 x 3.5 ft
w/ cover (includes 614)
1
81 17M322 CABLE, red, dia .625 x 2 ft w/
cover
1
89 25U740 FILLER, plastic/foam 1
112 102040 NUT, lock, hex 6
114 128978 SCREW, mach, slot hex wash hd 8
117 17P562 COVER, front, LL ES 1
201 107257 SCREW, hhd forming 2
256 25U745 LABEL, logo 1
614 129545 COVER, black 1
615 129546 COVER, red 1
616 108768 SCREW 2
617 104572 WASHER, lock 2
618 108788 WASHER, flat 4
351 17Y815 LABEL, notice, water 1
Ref. Part Description Qty

Parts Drawing - ES 1000
82 3A9033A Operation, Repair, Parts
Parts Drawing - ES 1000
28
16
15
29
19
495 499
483
484
485
483
487
488
489
490
497
496 498
493
491
492
495
500 494
18
20
31
6
33
33
34
35
19
19
18
36
38
292
ti30464a
51
8
53
54
55
172
59
60
61
63
284
284
64
6566
67
68
282
56
57
ti30467a
Torque to 17-23 ft-lbs
(23.0-31.1N·m)
Torque to 190-210 in-lbs
(21.4-23.7 N·m)
Torque to 23-27 ft-lbs
(31.1-36.6 N·m)
Torque to 60-80 in-lbs
(6.7-9.0 N·m)
Torque to 17-23 ft-lbs
(23.0-31.1 N·m)
Torque to 35-45 ft-lbs
(47.4-61.0 N·m)
Torque to 365-385 in-lbs
(41.2-43.4 N·m)
1
2
3
4
5
6
7
2
1
4
5
3
2
6
7

Parts List - ES 1000
3A9033A Operation, Repair, Parts 83
Parts List - ES 1000
Swivel Wheel Assembly Filter
Ref. Part Description Qty
6* 101566 NUT, lock 2
8 196179 FITTING, elbow, street 1
15 112960 SCREW, cap, flng hd 2
16 111040 NUT, lock, insert, nylock, 5/16 2
18*‡ 112405 NUT, lock 2
19*‡ 112825 WASHER, belleville 4
20*‡ 114648 CAP, dust 1
28‡ 15F910 BRACKET, cable 1
29 240991 BRACKET, caster, front 1
31 114982 SCREW, cap, flng hd 2
33*‡ 193658 SPACER, seal 2
34* 114549 WHEEL, pneumatic 1
35* 113471 SCREW, cap, hex hd 1
36 241105 CABLE 1
38‡ 114802 STOP, wire 1
292*‡ 17H489 LABEL, disk adjustment 1
483*‡114548 BEARING, bronze 2
484*‡110754 SCREW, cap, sch 2
485*‡193662 STOP, wedge 1
487*‡15J603 SPACER, round 1
488*‡120476 BOLT, shoulder 1
489*‡17H486 DISK, adjuster, assembly 1
490*‡17G762 SCREW, disk adjuster 2
491*‡113962 WASHER 1
492*‡114681 SCREW, cap, hex hd 1
493*‡17H485 FORK 1
494*‡113484 SEAL, grease 1
495*‡113485 BEARING, cup/cone 2
496*‡112776 WASHER, plain 1
497*‡181818 KNOB, pronged 1
498*‡193661 JAW 1
499*‡15G952 CASTER 1
500*‡108483 SCREW, shoulder 1
* Included in Swivel Wheel Repair Kit 240719
‡ Included in Swivel Wheel Repair Kit 241105
Ref. Part Description Qty
51 17K166 MANIFOLD, filter 1
53 17E680 CAP, filter 1
54 15C766 TUBE, diffusion 1
55 243984 FILTER, fluid 1
56 117285 PACKING, o-ring 1
57 111801 SCREW, cap, hex hd 2
59 111457 PACKING, o-ring 1
60 15G331 PLUG, pipe 1
61† 287879 VALVE, drain, assy 1
63† 114708 SPRING, compression 1
64 196181 FITTING, nipple 1
65† 15G563 HANDLE, valve 1
66† 116424 NUT, cap 1
67† 193709 SEAT, valve 1
68† 193710 SEAL, seat valve 1
172 17R281 TRANSDUCER 1
282 868015 GAUGE, pressure, 0-5000 psi 1
284 196177 ADAPTER, nipple 2
† Included in Prime Valve Repair Kit 245103

Parts Drawing - ES 1000
84 3A9033A Operation, Repair, Parts
Parts Drawing - ES 1000
ti30465a
121
118 128
159
420
120
6
151
419
411
413
415
115
501
416
414
412
31
39
116
119
112
119
116
409
407
408
122
410
158
417
105
126
131
132 133
134
133
134
135
136
287
ti30466a
Torque to 17-23 ft-lbs
(23.0-31.1 N·m)
Torque to 145-155 in-lbs
(16.3-17.5 N·m)
1
2
2
1

Parts List - ES 1000
3A9033A Operation, Repair, Parts 85
Parts List - ES 1000
Gun Holder and Arm Gun Trigger
Ref. Part Description Qty
6 101566 NUT, lock 2
31 114982 SCREW, cap, flng hd 2
39 17N447 BRACKET, gun arm 1
112 102040 NUT, lock, hex 3
115 17J407 ARM, extension, bar, weldment 1
116 17J424 BAR, heigh adjustment, assy 1
118 24Y645 KIT, clamp 1
119 25A528 BAR, gun holder 1
120 287696 CABLE, gun 1
121 188135 GUIDE, cable 1
122 235457 GUN, flex, basic 1
128▲16P136 LABEL, safety, warning, iso 1
151 126111 RETAINER, cir-clip, external, 8mm 1
158 108471 KNOG, pronged 1
159 111145 KNOB, pronged 1
407 17J139 BAR, gun, height, adjustment 1
408 17J153 BRACKET, gun, holder 1
409 113428 SCREW, mach, hex hd 3
410 243161 GUARD 1
411‡ 15F750 KNOB, holder, gun 1
412 17J575 FASTENER 1
413‡ 15F216 HOLDER, gun 1
414‡ 119664 BEARING, sleeve 1
415 15F209 STUD, pull, trigger 1
416 17J576 SPACER 1
417 17H673 STUD, cable 1
418 15F214 ACTUATOR, lever 1
419 119647 SCREW, cap, socket 2
420 17J145 ARM, holder, gun 1
501 15F213 BRACKET, cable 1
504 LL5317 STRIPING TIP 1
LL5319 STRIPING TIP 1
▲ Replacement safety labels, tags, and cards are
available at no cost.
‡ Included in Gun Holder Repair Kit 287569
Ref. Part Description Qty
105 114659 GRIP, handle 2
126 15F624 NUT, cable, gun 2
131 198896 BLOCK, mounting 1
132 245676 HANDLE 1
133 198895 PLATE, lever, pivot 2
134 111017 BEARING, flange 2
135 116941 SCREW, shoulder 1
136 129476 NUT, lock w/ nylon insert 1
287 128803 SCREW, thd forming, hex washer 1

Parts Drawing - ES 1000
86 3A9033A Operation, Repair, Parts
Parts Drawing - ES 1000
515
50
510
508
509
114
502
503
109
114
299
146
108
105
36
106
201
506
325
1
520
525
520
507
521
505
ti30487a
58
Torque to 18-22 in-lbs
(2.0-2.4 N·m)
Torque to 28-32 in-lbs
(3.1-3.6 N·m)
Torque to 45-55 ft-lbs
(61.0-74.5 N·m)
1
2
32
1
1
3

Parts List - ES 1000
3A9033A Operation, Repair, Parts 87
Parts List - ES 1000
5
Ref. Part Description Qty
36 241105 CABLE 1
50 17J136 SCREW, hex, flange hd 4
58 113491 CLAMP, wire 1
105 114659 GRIP, handle 1
106 237686 GROUNDING, clip 1
108 194310 LEVEL, actuator 1
109 17J123 PLATE, cover 1
114 128978 SCREW, mach, slot hex wash hd 8
146 120151 PLUG, tube 2
299 17K310 PLUG, button 1
325 17K584 LABEL, wire cutout 1
501 24Y642 PLATE, control, Weldment 1
502 17N443 POTENTIOMETER 1
503 198650 SPACER, shaft 1
505 17J126 BRACKET, shroud 1
506 17N419 BRACKET, switch 1
507 102040 NUT, lock, hex 4
508 15C973 GASKET 1
509 17N416 LABEL, control 1
510 116167 KNOB, potentiometer 1
515 24Y641 BAR, handle 1
520 17N435 INDICATOR, LED, panel mount 1
521 17N418 SWITCH, toggle 1
525 195428 BOOT, toggle 1
Ref. Part Description Qty

Voltage Meter Box, 120V (ES1000 & ES2000)
88 3A9033A Operation, Repair, Parts
Voltage Meter Box, 120V (ES1000 & ES2000)
Voltage Meter Box, 230V (ES1000 & ES2000)
621
626a
625a
624a
620a
623 627
622a
628
Torque to 8-11 in-lbs
(0.9-1.2 N·m)
Torque to 10-15 in-lbs
(1.1-1.7 N·m)
Torque to 2-4 in-lbs
(0.2-0.4 N·m)
1
2
3
11
2
3
621
626b
620b
623 627
622b
624b
628
625b
ti30491a
Torque to 8-11 in-lbs
(0.9-1.2 N·m)
Torque to 10-15 in-lbs
(1.1-1.7 N·m)
Torque to 2-4 in-lbs
(0.2-0.4 N·m)
1
2
3
3
11
2

Parts List
3A9033A Operation, Repair, Parts 89
Parts List
Voltage Meter Box, 120V Voltage Meter Box, 230V
Ref. Part Description Qty
620a 17R015 PANEL, box, meter, voltage, 120V 1
621 17N638 METER, volt, digital 1
622a 25M487 KIT, repair, board, relay, 120V 1
623 104714 SCREW, mach, pnh 2
624a 114064 PLUG, inlet 1
625a 15W998 SCREW, mach, torix 2
626a 17N659 LABEL, battery, 120V AC 1
627 129510 FASTENER, threaded hex
standoff
2
628 129696 SCREW, pan head, phillips 2
Ref. Part Description Qty
620b 17N929 PANEL, box, meter, voltage, 230V 1
621 17N638 METER, volt, digital 1
622b 25M489 KIT, repair, board, relay, 230V 1
623 104714 SCREW, mach, pnh 2
624b 129649 FILTER, inlet 1
625b 119912 SCREW, mach, phillips 2
626b 17N753 LABEL, battery, 230V AC 1
627 129510 FASTENER, threaded hex
standoff
2
628 129696 SCREW, pan head, phillips 2

Control Box, 120V (ES 1000)
90 3A9033A Operation, Repair, Parts
Control Box, 120V (ES 1000)
Control Box, 230V (ES 1000)
655
657
650a
658
651
653
652
654
661
ti30522a
609
608
Torque to 20-25 in-lbs
(2.3-2.8 N·m)
Torque to 12±2 in-lbs
(1.4 ± 2 N·m)
Torque to 30-35 in-lbs
(3.4-3.9 N·m)
1
2
3
2
3
1
3
654
659 656
655
660
609
608
653
652
657
650b
658
651
661
ti30524a
Torque to 20-25 in-lbs
(2.3-2.8 N·m)
Torque to 12±2 in-lbs
(1.4 ± 2 N·m)
Torque to 30-35 in-lbs
(3.4-3.9 N·m)
1
2
3
3
3
2
1

Parts List
3A9033A Operation, Repair, Parts 91
Parts List
Control Box, 120V (ES 1000) Control Box, 230V (ES 1000)
Ref. Part Description Qty
608 117501 SCREW, mach, slot hex wash hd 4
609 277229 COVER, control 1
650a 25M490 BOX, control board, 120V,
includes 651, 652, 653, 654, 655,
657, 658
1
651 15G562 BUSHING, control box 1
652 120405 SCREW, mach, hex washer hd 2
653 120165 SCREW, mach, phillips, pan hd 1
654 123850 SCREW, tapping, slot hex wash
hd
1
655 120406 SCREW, mach, hex, wash hd 1
657 16Y457 PLUG, molded 1
658 17N560 PLUG 1
661 17N559 BOX, control 1
Ref. Part Description Qty
608 117501 SCREW, mach, slot hex wash hd 4
609 277229 COVER, control 1
650b 25M491 BOX, control board, 230V,
includes 651, 652, 653, 654, 655,
656, 657, 658, 659, 660
1
651 15G562 BUSHING, control box 1
652 120405 SCREW, mach, hex washer hd 2
653 120165 SCREW, mach, phillips, pan hd 1
654 123850 SCREW, tapping, slot hex wash
hd
1
655 120406 SCREW, mach, hex, wash hd 1
656 128038 SCREW, mach, hex wash 2
657 16Y457 PLUG, molded 1
658 17N560 PLUG 1
660 17P859 WIRE, jumper 1
661 17N559 BOX, control 1

Wiring Diagram - 120V (ES 1000)
92 3A9033A Operation, Repair, Parts
Wiring Diagram - 120V (ES 1000)

Wiring Diagram - 230V (ES 1000)
3A9033A Operation, Repair, Parts 93
Wiring Diagram - 230V (ES 1000)

Control Board Wiring Diagram
94 3A9033A Operation, Repair, Parts
Control Board Wiring Diagram
110/120V (ES 1000)
MOTOR
ti30332a
Black
Green
To Power
Plug
Potentiometer
Pressure
Transducer
J12
J11