Graco LDP5 User manual

Instructions
LDM5 (Standard) & LDP5 (Preset)
Electronic Metered Dispense Valves 312668ZAA
For metered dispense of oils and antifreeze. For professional use only.
Not approved for use in European explosive atmosphere locations.
Models: See page 2
1000 psi (7 MPa, 69 bar) Maximum Working Pressure
5 gpm (19 lpm) Maximum Flow Rate
1
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
NOTICE
This dispense valve:
• must be calibrated upon installation (see pages 12
and 19). Dispense amounts will vary with fluid
pressure, temperature, and type of fluid being dis-
pensed.
• is designed to dispense petroleum-based lubri-
cants and antifreeze only. Do not dispense wind-
shield washer solvent with this dispense valve.
• is designed for indoor use only.
•isnot designed for in-line installation.
• is designed for use with industrial grade batteries,
(see page 30).
LDM5 LDP5
ti12063a ti12065a
Model 256215 shown Model 256216 shown
EN

Models
2312668ZAA
Models
Meter Model No. Extension Impact
Guard
Swivel
Cover
Inlet
Rigid Flex NPT BSPT BSPP
LDM5 255751 XX
LDM5 256215 X X X X
LDM5 258693 XXXX
LDM5 24F881 XX
LDM5 24F882 X X X X
LDM5 24F885 XXX X
LDM5 24F887 XX
LDM5 24F888 X X X X
LDM5 24F891 XXX X
LDP5 255277 XX
LDP5 256216 X X X X
LDP5 258694 XXXX
LDP5 24F883 XX
LDP5 24F884 X X X X
LDP5 24F886 XXX X
LDP5 24F889 XX
LDP5 24F890 X X X X
LDP5 24F892 XXX X
LDP5 24X465 X X X

Warnings
312668ZAA 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.

Warnings
4312668ZAA
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.
WARNING

Installation
312668ZAA 5
Installation
Typical Installations
FIG. 1 shows a typical hose reel installation. Dispense
valves can also be installed on a console as shown in
Fig. 2.
The typical installation shown in Fig. 1 is only a guide. It
is not a complete system design. Contact your Graco
distributor for assistance in designing a system to suit
your needs.
Mounting Bracket
Mounting bracket 196471 is available for resting dis-
pense valve on a console. See Fig. 2.
KEY DESCRIPTION
A Metered dispense valve
B Fluid shut–off valve
CHose
D Hose reel fluid inlet hose
E Hose reel
A Thermal Relief Kit (not shown) is required. The kit
will vary by pump selected. See Parts, page 28 for a
list of available kits.
FIG. 1
B
D
E
C
A
ti12081a
NOTICE
• Do not use this dispense valve on non-Graco con-
soles. The trigger could be inadvertently pressed
while the dispense valve is stowed.
• This dispense valve is not designed for in-line
installation. Do not install with a shut-off valve on
the outlet side of the meter which could damage
the meter housing cover.
NOTICE
Do not obstruct the dispense valve trigger and do not
set the unit down resting on its trigger or it might not
stop dispensing.
FIG. 2
mounting
bracket
196471
ti0274

Installation
6312668ZAA
Pressure Relief Procedure
The equipment stays pressurized until pressure is man-
ually relieved. To reduce the risk of serious injury from
pressurized fluid, accidental spray from the dispense
valve, or splashing fluid, follow this Pressure Relief
Procedure when you:
• are instructed to relieve pressure.
• check, clean, or service any system equipment.
• install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to
relieve pressure.
3. Open any bleed–type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until you are ready to
pressurize the system.
Grounding
Proper grounding is an essential part of maintaining a
safe system. The movement of fluids through the dis-
pensing system generates static electricity. Static elec-
tricity can cause fumes to ignite, resulting in explosion
and fire. To reduce the risk of static sparking, ground all
system components per local and national electrical
codes. Refer to user manuals for pump and other sys-
tem components to ground the following:
•Pump: Follow manufacturer’s recommenda-
tions.
•Air and Fluid hoses: Use only grounded
hoses.
•Air compressor: Follow the manufacturer’s
recommendations.
•Fluid supply container: Follow the local code.
To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of valve
firmly to side of grounded metal pail, then trigger valve.
Pre–Installation Procedure
1. Install the battery. See Replacing the Battery on
page 30.
2. Follow the Pressure Relief Procedure.
3. Close the shut–off valve (B, FIG. 1, page 5).
4. Ground the hose and reel or console. See
Grounding.
Installation Procedure
If this is an existing installation, go to step 7. Steps 1 - 6
are the Flushing Procedure.
1. Close the fluid shutoff valve (B, FIG. 3) at each dis-
pense position.
2. Make sure:
• the main fluid outlet valve at the pump is closed,
• the air pressure to the pump motor is adjusted,
• the air valve is open.
3. Slowly open main fluid valve.
Leave a minimum of two engaged threads bare
when using PTFE tape. The bare threads ensure a
ground is maintained.
NOTICE
If this is a new installation or if there is contaminated
fluid in the lines, flush the lines before you install the
metered valve. Contaminated lines could cause the
valve to leak.
FIG. 3
B
ti12081a

Installation
312668ZAA 7
4.
a. Place the hose end (with no dispense valve
connected) into a container for waste oil.
b. Secure the hose in the container so it will not
come out during flushing.
c. If you have multiple dispense positions, first
flush the dispense position farthest from the
pump, then work your way toward the pump.
5. Slowly open the shut–off valve (B, FIG. 4) at the dis-
pense position. Flush out a sufficient amount of oil
to ensure that the entire system is clean. Close the
valve.
6. Repeat step 5 at all other dispense positions.
Electronic Control Control (1) and Gasket
(2) Installation
Kits: 257350 and 257351
Connecting Hose to Meter
1. Follow the Pressure Relief Procedure, page 6.
2. Slide the swivel cover (34) onto the hose, small end
first, before connecting hose fitting to swivel (4) (FIG.
6).
3. Apply thread sealant to the male threads of the hose
fitting. Thread the hose fitting into the swivel (4) and
tighten firmly (FIG. 6).
FIG. 4
B
ti12081a
NOTICE
It is important to properly seat gasket (2) when install-
ing electronic control (1) to fluid section. An improp-
erly seated gasket could cause the meter to report
invalid dispense amounts because the glass reed
switches are broken.
FIG. 5
FIG. 6
Make sure you let sealant cure to the manufac-
turer’s recommendations before you let fluid into
the system.
2
1
4
hose
fitting
ti0269
34

Installation
8312668ZAA
Installing Extension and Nozzle on Meter
1. Thread the sealing nut (26c) onto the extension
(26a).
2. Thread extension into meter outlet at least three full
turns to tighten securely. (FIG. 7). (Over torquing
may cause casting meter to split)
3. Thread new nozzle (26b) onto extension. With an
open-end, adjustable wrench.Tighten it firmly.
4. Open all dispense position shut-off valves (B, FIG. 8)
and start the pump to pressurize the system. See
Operation, (LDM5 Meters - page 13; LDP5 Meters -
page 22), for proper operation of meter.
• To ensure dispensing accuracy, purge all air
from the fluid lines and dispense valve before
you use it.
• Set the system flow to the desired flow rate,
which is typically 1.5 gpm. Do not exceed a
5-gpm flow rate.
FIG. 7
NOTICE
• Do not overtighten extension to sealing nut. Over
tightening may cause meter casting to split.
• Do not use a twist/lock or manual shut-off nozzle.
You must use an automatic nozzle on the meter or
the meter could be damaged.
Only tighten nozzle with the wrench on the flats of
the nozzle bushing. Do not disassemble the
bushing from the nozzle. Disassembly will affect
the performance of the nozzle.
26c
26a
26b
FIG. 8
B
ti12081a

LDM5 Meter Setup and Operation Instructions
312668ZAA 9
LDM5 Meter Setup and Operation Instructions
Setup
Terms
The following terms are shown on the display and/or
used often in this instruction manual.
•R-TOTAL: Resettable Total
Shows the cumulative amount that has been dis-
pensed. Can be reset to zero.
•TOTAL: Non–Resettable Total
Shows the cumulative amount that has been dis-
pensed for the life of the unit. Cannot be reset.
•Standard Dispense Mode
Dispense mode in which display counts up from
zero or from where it recently stopped.
•ASLEEP / AWAKE Mode
Asleep is a battery–saving mode in which the dis-
play goes blank after 45 seconds of inactivity. The
display comes Awake from sleep mode when you
press any button on the keypad or squeeze the trig-
ger to dispense fluid.
Keypad Buttons (FIG. 9)
•TOTAL*
Displays the resettable total, non–resettable total,
and calibration factor.
•RESET*
Resets the displayed amount to zero or press to
enter the Standard Dispense Mode (see Terms).
* Press the hold Reset and Total
buttons simultaneously to dis-
play Setup Menus (page 10).
FIG. 9
All buttons are disabled while fluid is being
dispensed.
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12043A

LDM5 Meter Setup and Operation Instructions
10 312668ZAA
Setup Menus (FIG. 10)
1. If the display is blank (asleep), wake it up by press-
ing any button on the keypad (FIG. 10).
2. Press and hold the Total and
Reset buttons simultaneously
for approximately six (6) sec-
onds to enter the Setup
Menus (FIG. 10).
3.
There are three (3) Setup Menus available, stored in
a preset order.
a. The first screen displayed is the Resettable
Total Menu. When this menu is displayed,
R-TOTAL will blink on the screen (FIG. 11).
b. Press and hold Reset but-
ton to display Units of
Measure Menu. When
this menu is displayed the
last set Unit of Measure-
ment blinks on the screen
(FIG. 12).
c. Press and hold Reset button again to display
Calibration Menu. When this menu is displayed
CAL blinks on the screen (FIG. 13).
The total that is displayed when you leave each
menu is the total that is stored.
FIG. 10
During the first 4 seconds all segments display.
Then for 2 seconds the software version number
displays.
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12044a
The following sections of this manual provide
instructions for using the Setup Menus.