Graco ProMix PD2K Parts list manual

Instructions/Parts
ProMix® ProMix®
ProMix®PD2K PD2K PD2K
CGM CGM
CGMInstallation Installation InstallationKits Kits Kits334494D
EN
For For
Foruse use usewith with withthe the theProMix® ProMix® ProMix®PD2K PD2K PD2Kto to toprovide provide provideFieldBus FieldBus FieldBuscommunication communication communicationabilities. abilities. abilities.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyoursystem
installation,operation,andrepairmanuals.Savetheseinstructions.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Introduction........................................................3
Installation..........................................................4
MounttheModule........................................4
ConnecttheCables......................................5
Parts..................................................................7
AppendixA:GracoPD2KIntegrationwitha
PLC......................................................9
Related Related
RelatedManuals Manuals Manuals
Currentmanualsareavailableatwww.graco.com.
Manual Manual
ManualNo. No. No.Description Description Description
332458ProMixPD2KProportionerforAutomaticSprayApplications,Installation
332564ProMixPD2KProportionerforAutomaticSprayApplications,Operation
332709ProMixPD2KProportionerforAutomaticSprayApplications,Repair-Parts
3A4486ProMixPD2KDualPanelProportionerforAutomaticSprayApplications,Operation
332339DosingPumps,Instructions/Parts
332454Color/CatalystDispenseValves,Instructions/Parts
332455ColorChangeKits,Instructions-Parts
333282ColorChangeandRemoteMixManifoldKits,Instructions-Parts
332456PumpExpansionKits,Instructions-Parts
2334494D

Introduction
Introduction Introduction
Introduction
Thismanualprovidesinstructionsforinstallingacommunicationgatewaymodule(CGM)inaProMix®PD2Ksystem.
SeeManual334183fordetailedinformationontheCGMfortheModbusTCPprotocol.SeeManual312864forfurther
informationontheCGMfortheDeviceNet,EtherNet/IP,andPROFINETprotocols.SeetheProMixPD2KOperation
Manual332564orProMixPD2KDualPanelOperationManual3A4486forsetupdetailsandavailableinternaldata.
ADM
EFCM
Node
Node
CAN Isolation
Board
To Non-IS
Color Change
Module(s)
Communication Gateway Module
(CGM)
CAN Cable
Ferrite
Fieldbus (customer supplied)
334494D3

Installation
Installation Installation
Installation
Mount Mount
Mountthe the theModule Module Module
1.Removepowerfromthesystem.
2.InstalltheCGMonthemountingbracketinthe
ElectricalControlBox.
a.Removeaccesscover(C).Loosentwo
screws(D)andremoveCGM(A)fromthe
base(B).
b.Usefourscrews(6)tomountthebase(B)
totheCGMbracketintheElectricalControl
Box.Seethefollowingmountingdimensions.
F10x0.213in.holesize
G2.75in.(70mm)
H3.25in.(83mm)
c.Installthegroundingscrew(4)andwasher
(5)andtightensothatthegroundingscrew
threadsintothemountingbracket.
d.MounttheCGM(A)onthebase(B)withtwo
screws(D).
e.Installtheaccesscover(C).
4334494D

Installation
Connect Connect
Connectthe the theCables Cables Cables
NOTE: NOTE:
NOTE:CANportsarelocatedonthebaseofthe
cube-shapedmodules.
1.DisconnecttheexistingCANcablefromIsolation
BoardportJ1andconnectittoCAN1ofthe
CGMmodule.
2.ConnectthesuppliedCANcable(2)toCAN2of
theCGMmoduleandtoportJ1oftheIsolation
Board.
3.RoutebothCANcablesthroughthewireduct
adjacenttotheleftsideoftheCGM.
NOTICE NOTICE
NOTICE
ToavoidseveredamagetotheCGMmodules,
ensurethateachCANcableisconnectedto
theappropriateCANconnection.
4.Ifused,connecttheethernet,DeviceNet,or
PROFINETcabletotheCGMasapplicable.
Connecttheotherendofthecabletothe
FieldBusdevice.
NOTE:ConnecttheCGMtotheFieldBusper
FieldBusstandards.TheEthernetandModbus
TCPinterfaceoperateat100Mbit,fullduplex.
Theinterfaceisautopolaritysensingand
auto-crossovercapable.
a.Locate󰘰tting(F)ontheElectricalControl
Box.
b.DisconnecttheCANcablefromIsolation
BoardJ4.
c.Removethenuton󰘰tting(F).
d.Removethe󰘰ttingfarenoughtoallow
disassemblyofthe󰘰ttingandtoopenthe
grommet.
e.RouteFieldBuscable(EC)throughtheleft
wirewayuptothegrommet.Ensurethatthe
ethernetcableisinsertedwithenoughlength
toallowforroutingwithintheboxandfor
connectiontotheCGM.
f.InserttheFieldBuscableintothegrommet
holeandinsertthegrommetintothe󰘰tting.
g.Insertthe󰘰ttingthroughtheElectricalControl
Boxwallandinstallthenut.Tighten󰘰nger
tight.
h.AttachtheCANcabletoIsolationBoardJ4.
i.Attachaferrite(3)neartheendofthe
FieldBuscable.
j.AttachtheFieldBuscabletotheCGM.
5.Connectferrites(3)onCANcables,adjacentto
theCGM.
334494D5

Installation
To To
ToConnect Connect Connecta a aSecond Second SecondModule Module Module
1.Installthenewmodule(see
MounttheModule,page4).
2.DisconnectthecablefromCAN1onthe󰘰rst
module.ConnectittoCAN1onthenewly
installedsecondmodule.
3.ConnectthesuppliedCANcable(2)toCAN1
onthe󰘰rstmoduleandtoCAN2onthenewly
installedsecondmodule.
NOTICE NOTICE
NOTICE
ToavoidseveredamagetotheCGMmodules,
ensurethateachCANcableisconnectedto
theappropriateCANconnection.
4.Connectethernet,DeviceNet,or
PROFINET,ifused.(Seestep4of
ConnecttheCables,page5.)
5.Connectferrites(3)onCANcables,adjacentto
theCGM.
NOTE: NOTE:
NOTE:IfbothmodulesareModbusTCP,the
rotaryswitchononemustbesetatposition“0”
andtheothershouldbesettoposition“1”.
6334494D

Parts
Parts Parts
Parts
Kit Kit
Kit24W829 24W829 24W829ProMix ProMix ProMixPD PD PD
Kit Kit
Kit26A303 26A303 26A303ProMix ProMix ProMixPD PD PDDual Dual DualMix Mix Mix
Kit Kit
Kit25D997 25D997 25D997ProMix ProMix ProMixPD PD PDDual Dual DualMix Mix Mixwith with withPro󰘰Net Pro󰘰Net Pro󰘰Net
Kit Kit
Kit26C284 26C284 26C284ProMix ProMix ProMixPD3K+ PD3K+ PD3K+
Ref Ref
RefPart Part
PartDescription Description DescriptionQty Qty
Qty
117C087TOKEN,map,forProMixPDonly1
17N995TOKEN,map,forProMixPDDualMix
only
1
17W599TOKEN,map,forProMixPD3K+only1
2121227CABLE,CAN,female/female,0.6m1
3121901SUPPRESSOR,boxsnap,ferrite2
4123286SCREW,machine,#6–32x1.5in.1
5100272WASHER1
6113964SCREW,panhead,#6–32x0.75in.4
MODULE,CommunicationsGateway1
CGMDNODeviceNet
CGMEPOEtherNet/IP
CGMPNOPROFINET
8*
24W462ModbusTCP
* Includedinkit25D997.Notincludedinkit24W829,26A303,or26C284.SeeManual312864forpartslistfor
CGMxxxmodels.SeeManual334183forpartslistfor24W462.
334494D7

Parts
Notes Notes
Notes
8334494D

AppendixA:GracoPD2KIntegrationwithaPLC
Appendix Appendix
AppendixA: A: A:Graco Graco GracoPD2K PD2K PD2KIntegration Integration Integrationwith with witha a aPLC PLC PLC
Allen Allen
AllenBradley Bradley BradleyPLC PLC PLC
ThisappendixoutlineshowtointegrateaProMixPD2KwithanAllenBradleyStudio5000ProgrammableLogic
Controller(PLC).
Tointegrate,theProMixPD2KmusthavetheEthernet/IPprotocolforPLCCGM(GracoPartnumberCGMEPO)
installedpriortoperformingthisprocedure.
InthePLCsoftware,performthefollowingsteps:
1.AddthenewEthernetmodule.Right-clickandselectNew New
NewModule Module Module.
2.OntheSelect Select
SelectModule Module ModuleType Type Typescreen,dothefollowing:
a.Inthesearch󰘰eld,typegeneric generic
generic.
b.SelectETHERNET-MODULE ETHERNET-MODULE
ETHERNET-MODULEGeneric Generic GenericEthernet Ethernet EthernetModule Module Module.
NOTE: NOTE:
NOTE:DonotselecttheCloseonCreatecheckbox.
c.ClickCreate Create
Create.
334494D9

AppendixA:GracoPD2KIntegrationwithaPLC
3.OntheNew New
NewModule Module Modulescreen,con󰘰gurethemodulebyde󰘰ningthe󰘰eldsasfollows:
NOTE: NOTE:
NOTE:TheOpen Open OpenModule Module ModuleProperties Properties Propertiescheckboxmustremainselectedsothatthecon󰘰gurationcanbecompleted
aftercompletingthisscreen.
Field Field
FieldRequired? Required?
Required?Input Input
Input
Name Name
NameYesEnteranameforthemodule.ThenameappearsintheEthernet
directoryshownbythe󰘰gureinstep1.
Description Description
DescriptionNoUseanydescriptiondesired.
IP IP
IPAddress Address AddressYesEnterthestaticIPaddressoftheGracoEtherNet/IPCGMinstalled
inthe system.
Input Input
InputAssembly Assembly Assembly
Instance Instance
Instance
YesEnter100 100
100,whichisadevice-speci󰘰cparameterfortheGraco
EtherNet/IPCGM.
Input Input
InputSize Size SizeYesEnterthenumberof32–bitregistersthatareallocatedforinput
variablesintheGracoEtheNet/IPCGM.
•ForProMixPDsystems,enter41 41
41.
•ForProMixPD2KDualPanelsystems,enter62 62
62.
•ForProMixPD3K+systems,enter46 46
46.
Output Output
OutputAssembly Assembly Assembly
Instance Instance
Instance
YesEnter150 150
150,whichisthedevice-speci󰘰cparameterfortheGraco
EtherNet/IPCGM.
Output Output
OutputSize Size SizeYesEnterthenumberof32–bitregistersthatareallocatedforoutput
variablesintheGracoEtheNet/IPCGM.
•ForProMixPDsystems,enter22 22
22.
•ForProMixPD2KDualPanelsystems,enter30 30
30.
•ForProMixPD3K+systems,enter18 18
18.
Con󰘰guration Con󰘰guration
Con󰘰gurationAssembly Assembly Assembly
Instance Instance
Instance
YesEnter1 1
1.
Con󰘰guration Con󰘰guration
Con󰘰gurationSize Size SizeYesEnter0 0
0.
4.ClickOK OK
OK.
10334494D