Graco EnergyComplete 313221H Parts list manual

Instructions & Parts
r_256765_313221_39b r_256765_313221_38b
EnergyComplete Sprayer Packages
257125 Heated Package
257126 Heated Package with compressor
See page 4 for a list of models, approvals, and maximum working pressures.
EnergyComplete™Sprayer
Manual No:
For use with EnergyComplete Air Infiltration Barrier with Flexible Seal Technology.
Not for use in explosive atmospheres or with flammable materials.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
313221H

2313221H
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Keep Components A and B Separate . . . . . . . . . . 7
Compatible Solvents . . . . . . . . . . . . . . . . . . . . . . . . 7
EnergyComplete Air Infiltration Barrier Temperature
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Identification . . . . . . . . . . . . . . . . . . . . 8
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . 9
Motor/Pump Control Function Knob . . . . . . . . . . 9
STATUS Indicator . . . . . . . . . . . . . . . . . . . . . . . . 9
Motor Power Switch/Circuit Breaker . . . . . . . . . . 9
Heater Power Switch/Circuit Breaker . . . . . . . . 10
Heater Temperature Controls . . . . . . . . . . . . . . 10
Fluid Temperature Sensors and Displays . . . . . 10
Air Compressor Power Switch/Circuit Breaker . 11
Air Compressor Controls . . . . . . . . . . . . . . . . . . 11
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preheat Hoses . . . . . . . . . . . . . . . . . . . . . . . . . 17
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Spraying/Dispensing . . . . . . . . . . . . . . . . . . . . . . . 19
Pause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 21
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . 28
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Before Beginning Repair . . . . . . . . . . . . . . . . . . 33
Recirc/Spray Valves . . . . . . . . . . . . . . . . . . . . . . 34
Displacement Pump . . . . . . . . . . . . . . . . . . . . . 35
Control Module . . . . . . . . . . . . . . . . . . . . . . . . . 37
Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pressure Transducers . . . . . . . . . . . . . . . . . . . . 41
Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cycle Counter Switch Replacement . . . . . . . . . 43
Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Suggested Spare Replacement Parts . . . . . . . . . 57
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 60

Related Manuals
313221H 3
Related Manuals
The following manuals are for EnergyComplete Sprayer components and accessories. Some are supplied with your
package, depending on its configuration. Manuals are available at www.partnerwithpink.com.
EnergyComplete Spray Gun
Part No. Description
313294 Instruction-Parts Manual
A Side Displacement Pump - White Material
Part No. Description
313123 Instruction-Parts Manual
B Side Displacement Pump - Red Material
Part No. Description
313383 Instruction-Parts Manual
Fluid Heater
Part No. Description
311210 Instruction-Parts Manual
EnergyComplete Compressor Kit
Part No. Description
313457 Instruction-Parts Manual

Models
4313221H
Models
The model no., series letter, and serial no. are located on the back of the EnergyComplete Sprayer. For faster assis-
tance, please have that information ready before calling Customer Service.
* See page 13 for detailed electrical requirements.
All EnergyComplete Sprayer packages are ETL approved.
Package Sprayer Model Volts * Electrical Connection Package Description
Maximum
Working
Pressure,
psi
(MPa, bar)
Maximum
AirWorking
Pressure,
psi
(MPa, bar)
257125 257089 120 V
15 A cord
(motor)
15 A cord
(heaters)
Heated EnergyCom-
plete Sprayer, insulated
3-hose bundle, Energy-
Complete Spray Gun,
circulation kit
2000
(14, 140) 100 (0.7, 7)
257126 256765 120 V
15 A cord
(motor)
15 A cord
(heaters)
15 A cord
(compressor)
Heated EnergyCom-
plete Sprayer, insulated
3-hose bundle, compres-
sor, EnergyComplete
Spray Gun, circulation kit
2000
(14, 140) 100 (0.7, 7)
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Warnings
313221H 5
Warnings
The following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Addi-
tional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appear-
ing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual,
refer back to these pages for a description of the specific hazard.
WARNING
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.
• Do not expose to rain. Store indoors.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guide-
lines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
•FollowPressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.