Graco King E60 User manual

Instructions
E60/E50 E60/E50
E60/E50King King KingTM TM TMElectric Electric ElectricSprayer Sprayer Sprayer3A8126B
EN
Electric Electric
Electrichigh high highpressure pressure pressuresprayer sprayer sprayerpackages packages packagesfor for forapplication application applicationof of ofprotective protective protectivecoatings. coatings. coatings.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandrelated
manualsbeforeusingtheequipment.Save Save
Saveall all allinstructions. instructions. instructions.
See page 3 for model information. SeeTechnical Speci󰘰cations for maximumworking pressure.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
ModelInformation...............................................3
Warnings...........................................................4
ComponentIdenti󰘰cation.....................................7
Installation..........................................................8
PowerRequirements....................................8
ConnectPower............................................8
Grounding...................................................8
InstallVentedOilCapBeforeUsing
Equipment......................................9
FlushBeforeUsingEquipment......................9
Setup.................................................................10
PressureReliefProcedure............................12
GunTriggerLock.........................................13
Prime/Flush.................................................14
Spray.................................................................17
Shutdown...........................................................19
Maintenance......................................................19
PreventiveMaintenanceSchedule................19
ChangetheOil.............................................19
DailyMaintenance.......................................20
CheckOilLevel...........................................20
CorrosionProtection....................................20
Flushing......................................................20
CartMaintenance.........................................20
Troubleshooting..................................................21
ErrorCodeTroubleshooting..........................23
StandbyMode.............................................23
ErrorCodesTable........................................23
Repair................................................................25
XtremeLowerRemoval................................25
DisconnectandReconnectLower.................25
OutletCheckValves.....................................26
Parts..................................................................27
PartsDrawing..............................................27
CartParts....................................................30
OutletCheckValvesParts............................31
Dimensions........................................................33
Notes................................................................36
TechnicalSpeci󰘰cations......................................37
CaliforniaProposition65.....................................38
RecyclingandDisposal.......................................39
GracoStandardWarranty....................................40
Related Related
RelatedManuals Manuals Manuals
Manualsareavailableatwww.graco.com.
Manual Manual
Manualin in inEnglish English EnglishDescription Description Description
3A8119KingElectricDriverInstallation
3A8124KingElectricDriverOperation,RepairandParts
311619PumpMountingKitManual
311762XtremeLowerManual
312145XTRGunManual
3A2799XHFGunManual
2
3A8126B

ModelInformation
Model Model
ModelInformation Information Information
NOTE: NOTE:
NOTE:SeetheKingDriverInstallationmanualfordriverapprovalsinformation.
Package Package
PackagePump Pump PumpLower Lower Lower
Model Model
ModelDescription Description Description
Complete* Complete*
Complete*
(Hose (Hose
(Hoseand and and
XTR XTR
XTRGun) Gun) Gun)
MaximumFluid
Temperature:
160°F(71°C)
Bare Bare
Bare
(No (No
(NoHose Hose Hose
or or
orGun) Gun) Gun)
MaximumFluid
Temperature:
180°F(82°C)
Size Size
Size
(Displacement) (Displacement)
(Displacement)Filter Filter
Filter
273246King,E60,HeavyDutyCartX
273247King,E60,HeavyDutyCartX
273248King,E60,LightWeightCartX
273249King,E60,LightWeightCartX
273250King,E60,WallMountX
273251King,E60,WallMountX
115cc
273252King,E50,HeavyDutyCartX
273253King,E50,HeavyDutyCartX
273254King,E50,LightWeightCartX
273255King,E50,LightWeightCartX
273256King,E50,WallMountX
273257King,E50,WallMountX
145cc
Integrated
Formaximumworkingpressure,seeTechnical Technical
TechnicalSpeci󰘰cations, Speci󰘰cations, Speci󰘰cations,page page page37 37 37.
*LowerFluidtemperatureduetoXTRgun.
Heavy Heavy
HeavyFluids Fluids FluidsPackages Packages Packages
Package Package
PackagePump Pump PumpLower Lower Lower
Model Model
ModelDescription Description Description
Complete* Complete*
Complete*
Gun:XHF
WhipHose:3/8in.x6ft
Hose:1/2in.x50ft
MaximumFluid
Temperature:
180°F(82°C)
Hopper Hopper
HopperSize Size
Size
(Displacement) (Displacement)
(Displacement)Filter Filter
Filter
273262King,E60,HeavyDutyCartXX115cc
273264King,E50,HeavyDutyCartXX145cc
No
Formaximumworkingpressure,seeTechnical Technical
TechnicalSpeci󰘰cations, Speci󰘰cations, Speci󰘰cations,page page page37 37 37.
Approvals Approvals
Approvals
II 2 G Ex db h IIA T2 Gb X
3A8126B 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion.
•Cleanplasticpartsonlyinwellventilatedareas.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbe
cleanedonlywithadampcloth.
•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay
cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.
•All󰘱ameproofjointsarecriticaltotheintegrityofthedriverasapprovedforhazardous
locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith
genuineGracopartswithnosubstitutions.
•ConsultGracoTechnicalAssistanceoryourGracodistributorifdimensionalinformationon
the󰘱ameproofjointsisnecessary.
•ConsultGracoTechnicalAssistanceoryourGracodistributorforgenuinereplacement
fasteners.M8x30socket-headcapscrewsofClass12.9steelorbetterwithaminimum
yieldstrengthof1100MPa(160,000psi)areacceptablealternatives.Allsocket-headcap
screwcoverfastenersmustbetorquedto15ft-lb(20.3N•m).
4
3A8126B

Warnings
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
•Donotexposetorain.Storeindoors.
•Wait󰘰veminutesbeforeservicingafterpowerisremoved.
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediatesurgical surgical surgical
treatment. treatment.
treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopsprayingandbeforecleaning,checking,
orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
3A8126B 5

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)from
distributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
6 3A8126B

ComponentIdentication
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Ref. Ref.
Ref.Description Description
Description
AElectricDriver
BPumpLower
CFluidDrain/PurgeValve
DPackingNut
EPowerSwitch(Lock-outtag-outequipped)
FFluidOutlet
GJunctionBoxCover
HPressureAdjustmentKnob
JOutletCheckValve
LStatusIndicatorLight(LED)
POilFillCap(vented)
SJunctionBox
TFilterCap(modelsequippedwithintegrated󰘰lteronly)
UMaterialSuctionHose
NOTE: NOTE:
NOTE:SeetheKingDriverOperation/Repairmanualforwarninglabelinformation.
3A8126B
7

Installation
Installation Installation
Installation
Toreducetheriskofelectricshock,󰘰reand
explosion,allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
Power Power
PowerRequirements Requirements Requirements
SeeDriverInstallationmanualforinstructionsfor
powerrequirements.
Connect Connect
ConnectPower Power Power
SeeDriverInstallationmanualforinstructionsto
connectpower.
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Sprayer: Sprayer:
Sprayer:Systemisgroundedthroughthepower
cord.
Fluid Fluid
Fluidhoses: hoses: hoses:Useonlyelectricallyconductivehoses
withamaximumof210ft.(64m)combinedhose
lengthtoensuregroundingcontinuity.Check
electricalresistanceofhoses.Iftotalresistance
togroundexceeds25megaohms,replacehose
immediately.
Spray Spray
Spraygun: gun: gun:Groundthroughconnectiontoaproperly
grounded󰘱uidhoseandpump.
Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Groundthe󰘱uidsupply
container.Followlocalcode.
Object Object
Objectbeing being beingsprayed: sprayed: sprayed:Groundtheobjectbeing
sprayed.Followlocalcode.
Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placedon
agroundedsurface.Donotplacethepailona
non-conductivesurface,suchaspaperorcardboard,
whichinterruptsgroundingcontinuity.
To To
Tomaintain maintain maintaingrounding grounding groundingcontinuity continuity continuitywhen when when󰘱ushing 󰘱ushing 󰘱ushingor or or
relieving relieving
relievingpressure: pressure: pressure:Holdthemetalpartofthespray
gun/dispensevalve󰘰rmlytothesideofagrounded
metalpail,thentriggerthegun/valve.
1.Loosenthegroundscrew(Y)andattachaground
wire(Gracopart244524–notsupplied).Tighten
thegroundscrewsecurely.Connecttheother
endofthegroundwiretoatrueearthground.
NOTE: NOTE:
NOTE:Twogroundterminalsareprovidediflocal
coderequiresredundantgroundingconnections.
2.Groundtheobjectbeingsprayed,󰘱uidsupply
container,andallotherequipmentinthe
workarea.Followyourlocalcode.Useonly
electricallyconductiveairand󰘱uidhoses.
3.Groundallsolventpails.Useonlymetalpails(5
gallon(19liter)metalpail,Gracopart101108
–notsupplied),whichareconductive,placed
onagroundedsurface.Donotplacepailon
anon-conductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
8 3A8126B

Installation
Install Install
InstallVented Vented VentedOil Oil OilCap Cap CapBefore Before BeforeUsing Using Using
Equipment Equipment
Equipment
Thedrivergearboxispre-󰘰lledwithoil.The
temporaryunventedcap(PX)preventsoilleaks
duringshipment.Thistemporarycapmustbe
replacedwiththesuppliedventedoilcap(P)before
use.
PX
P
ti31010a
Flush Flush
FlushBefore Before BeforeUsing Using UsingEquipment Equipment Equipment
Thepump󰘱uidsectionwastestedwithlightweight
oil,whichisleftinthe󰘱uidpassagestoprotectparts.
Toavoidcontaminatingyour󰘱uidwithoil,󰘱ushthe
equipmentwithacompatiblesolventbeforeusing
theequipment.
SeePrime/Flush Prime/Flush
Prime/Flush, , ,page page page14 14 14.
3A8126B 9

Setup
Setup Setup
Setup
Toavoidtipover,makesurecartisona󰘱atand
levelsurface.Failuretodosocouldresultininjury.
1.Pullpressureadjustmentknob(H)outandturn
counterclockwiseuntilitstops.Pushtheknob
intolock.
2.Turnpowerswitch(E)OFF.Connectunitto
powersource.
3.Checkpackingnut(D).SeeXtremelowerpump
manual311762forpackingnuttorque.Fillwith
ThroatSealLiquid(TSLTM).
W
WLL     EE
77 6
6
/
/
'
'
4.Attachelectricallyconductive󰘱uidhosetopump
loweroutletviaoutletcheckvalveandtighten.
NOTICE NOTICE
NOTICE
Attachingthehosedirectlytothelowerpump
canresultindamagetothesprayerduring
cavitation,orwhenthesprayerrunsoutof
material.Useanoutletcheckvalvebetween
thelowerpumpandhosetoavoiddamage.
NOTICE NOTICE
NOTICE
Theminimumhosesizeallowableis3/8in.
IDx50ft(10mmx15m).Smallerhoses
cancausehighpressurespikesandresultin
damagetothesprayer.
5.Attachhosetogunandtighten.
10 3A8126B

Setup
6.Attachmaterialsuctionhose(U)topumplower.
NOTE: NOTE:
NOTE:Maximumsuggestedlengthis6ft(1.8
m),minimumsuggestedinnerdiameteris1in.
(2.5cm).
7.Checkoillevel.
NOTICE NOTICE
NOTICE
OnlyuseoilwithGracopartnumber16W645.
Anyotheroilmaynotlubricateproperlyand
cancausedamagetothedrivetrain.
8.Always󰘱ushandprimesprayerbeforeeachuse
(seePrime/Flush Prime/Flush
Prime/Flush, , ,page page page14 14 14).
3A8126B
11

Setup
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection,
splashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.
1.Engageguntriggerlock.
XTR XTR
XTRGun Gun Gun
XHF XHF
XHFGun Gun Gun
2.Pullpressureadjustmentknob(H)outandturn
counterclockwiseuntilitstops.Pushtheknob
intolock.
3.Turnpowerswitch(E)OFF.
4.Disengageguntriggerlock.
XTR XTR
XTRGun Gun Gun
XHF XHF
XHFGun Gun Gun
12
3A8126B

Setup
5.Holdgun󰘰rmlyagainstagrounded
metalpail.Triggerthegun.
6.Engageguntriggerlock.
XTR XTR
XTRGun Gun Gun
XHF XHF
XHFGun Gun Gun
7.Drain Drain
Drain󰘱uid: 󰘱uid: 󰘱uid:Placethedraintubeinagrounded
wastepail.Slowlyopen󰘱uiddrain/purge
valve(C),anddrain󰘱uidintoawastepail.
8.Ifyoususpectthespraytiporhoseiscompletely
cloggedorthatpressurehasnotbeenfully
relieved:
a.VERYSLOWLYloosenthetipguard
retainingnutorhoseendcouplingtorelieve
pressuregradually.
b.Loosenthenutorhoseendcoupling
completely.
c.Withtipremoved,triggerthegunintothe
bucket.
Gun Gun
GunTrigger Trigger TriggerLock Lock Lock
Alwaysengagetheguntriggerlockwhenyoustop
sprayingtopreventthegunfrombeingtriggered
accidentallybyhandorifdroppedorbumped.
3A8126B 13

Setup
Prime/Flush Prime/Flush
Prime/Flush
Toavoid󰘰reandexplosion,alwaysground
equipmentandwastecontainer.Toavoidstatic
sparkingandinjuryfromsplashing,always󰘱ushat
thelowestpossiblepressure.
1.PerformPressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
2.Removetipandtipguardfromgun.
3.Placematerialsuctionhose(U)intocompatible
󰘱uid(ifpriming)orsolvent(if󰘱ushing).
4.Closedrainvalve(C).
5.Turnpowerswitch(E)ON.
6.Primeor󰘱ushhoseandgun:
a.Disengageguntriggerlock.
XTR XTR
XTRGun Gun Gun
XHF XHF
XHFGun Gun Gun
14
3A8126B

Setup
b.Triggergunintogroundedpail.Pullout
pressureadjustmentknob(H)andturn
clockwiseslowlytoincreasepressure,until
asteadystream󰘱owsfromgun.Push
knobintolock.If󰘱ushing 󰘱ushing
󰘱ushing,triggergun
untilcleansolvent󰘱owsfromthegun.
c.Engageguntriggerlock.
XTR XTR
XTRGun Gun Gun
XHF XHF
XHFGun Gun Gun
7.Ifpriming,equipmentisnowreadytospray
(proceedtoSpray Spray
Spray, , ,page page page17 17 17).If󰘱ushing,proceed
withstep8.
NOTE: NOTE:
NOTE:Theremainingstepsarefor󰘱ushingonly.
NOTICE NOTICE
NOTICE
Donotprimepumpthroughdrain/purge
valveusingtwocomponentmaterials.Mixed
two-componentmaterialswillhardeninvalve
andresultinclogging.
8.PerformPressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
9.Turnpowerswitch(E)ON.
10.Tostartpump,pulloutpressureadjustment
knob(H)andturnclockwiseslowlytoincrease
pressure,untilasteadystream󰘱owsfromdrain
valve.Pushknobintolock.
NOTE: NOTE:
NOTE:Todeterminetheproperamountof
solventand󰘱ushingtime,removetheinlet
valvehousingtoverifyithasbeenfullycleaned,
especiallywhensprayinganewmaterialforthe
󰘰rsttime.
11.Waitforcleansolventto󰘱owfromdraintube.
12.Pullpressureadjustmentknob(H)outandturn
counterclockwiseuntilitstops.Pushtheknob
intolock.
13.Turnpowerswitch(E)OFF.
14.PerformthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
3A8126B 15

Setup
15.Checkpumpandgun󰘰ltersfordebris.
16 3A8126B

Spray
Spray Spray
Spray
NOTICE NOTICE
NOTICE
Donotallowpumptorundry.Itwillquickly
acceleratetoahighspeedcausingdamage.
1.PerformPrime/Flush Prime/Flush
Prime/Flush, , ,page page page14 14 14.
2.PerformPressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
3.Installtipandtipguardontogun.Closethedrain
valve.
4.Turnpowerswitch(E)ON.
5.Pulloutandturnpressureadjustmentknob
(H)untildesiredpressureisreached.Turn
clockwisetoincreasepressure,counterclockwise
todecreasepressure.Pushknobintolock.
6.Disengageguntriggerlock.
XTR XTR
XTRGun Gun Gun
XHF XHF
XHFGun Gun Gun
3A8126B
17

Spray
7.Sprayatestpattern.Read󰘱uidmanufacturer’s
recommendations.Adjustasnecessary.
NOTE: NOTE:
NOTE:Whendeterminingthedesiredspray
pressure,alwaysincreasethespraypressure
untilthespraypatternfullydevelops.Thiswill
reducethepressuresurgewhenthepumpis
stalledandminimizeover-spray.
Dynamic Dynamic
DynamicPump Pump PumpOutlet Outlet OutletPressure* Pressure* Pressure*
E60 E60
E60E50 E50 E50
Pressure Pressure
Pressure
Adjustment Adjustment
Adjustment
Knob Knob
KnobSetting Setting Setting
PSI PSI
PSIBar Bar
BarMPa MPa MPaPSI PSI
PSIBar Bar
BarMPA MPA MPA
150035.03.5400272.7
2100070.07.0800545.4
3150010510.51200818.1
4200014014.0160010810.8
5250017017.0200013513.5
6300020520.5240016216.2
7350024024.0280018918.9
8400027527.5320021621.6
9450031031.0360024324.3
105000*344*34.4*4000*270*27.0*
*Thesprayercanstallatpressureshigherthanthe
dynamicpressure.Allcomponentsdownstream
ofthesprayermustberatedforthepressures
listedinTechnical Technical
TechnicalSpeci󰘰cations, Speci󰘰cations, Speci󰘰cations,page page page37 37 37.
8.Flushwhen󰘰nishedspraying.
PerformPrime/Flush Prime/Flush
Prime/Flush, , ,page page page14 14 14and
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12. . .
18 3A8126B

Shutdown
Shutdown Shutdown
Shutdown
NOTICE NOTICE
NOTICE
Neverleavewaterorwater-based󰘱uidinpump
overnight.Ifwater-based󰘱uidhasbeenused,
󰘱ushwithwater󰘰rst,thenwitharustinhibitor(such
asmineralspirits).Relievepressure,butleaverust
inhibitorinpumptoprotectpartsfromcorrosion.
Toshutdown:
1.PerformPrime/Flush Prime/Flush
Prime/Flush, , ,page page page14 14 14.
2.PerformPressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
Maintenance Maintenance
Maintenance
NOTICE NOTICE
NOTICE
Donotopen/removegearcover.Thegearside
isnotintendedtobeserviced.Openingthegear
covermayalterthefactorysetbearingpre-load
andmayreducetheproductlife.
Preventive Preventive
PreventiveMaintenance Maintenance MaintenanceSchedule Schedule Schedule
Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.
Change Change
Changethe the theOil Oil Oil
NOTE: NOTE:
NOTE:Changetheoilafterabreak-inperiodof
200,000–300,000cycles.Afterthebreak-inperiod,
changetheoilonceayear.
1.Placeaminimum2quart(1.9liter)container
undertheoildrainport.Removetheoildrain
plug.Allowalloiltodrainfromthedriver.
2.Reinstalltheoildrainplug.Torqueto18–23ft-lb
(25–30N•m).
NOTICE NOTICE
NOTICE
Donotover-torque.Thedrainplugcan
becomestrippedanddamaged.
3.Opentheoil󰘰llcap(P)andaddGracoPartNo.
16W645silicone-freeISO220syntheticEPgear
oil.Checktheoillevelinthesightglass(K).Fill
untiltheoillevelisnearthehalfwaypointofthe
sightglass.Theoilcapacityisapproximately
1.0–1.2quarts(0.9–1.1liters).Do Do
Donot not notover󰘰ll. over󰘰ll. over󰘰ll.
NOTICE NOTICE
NOTICE
OnlyuseoilwithGracopartnumber16W645.
Anyotheroilmaynotlubricateproperlyand
cancausedamagetothedrivetrain.
4.Reinstalltheoil󰘰llcap(P).
3A8126B 19

Maintenance
Daily Daily
DailyMaintenance Maintenance Maintenance
NOTE: NOTE:
NOTE:Forovernightshutdown,stoppumpatbottom
ofitsstroketoprevent󰘱uidfromdryingonexposed
displacementrodanddamagingthroatpackings.
PerformPressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
1.PerformPrime/Flush Prime/Flush
Prime/Flush, , ,page page page14 14 14.
2.PerformPressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12.
3.Checkpackingnut(D).Adjustpackingsand
replaceTSLasnecessary.Seeyourlowerpump
manualforpackingnuttoque.
4.Tightenall󰘱uidconnectionsbeforeeachuse.
Checkhoses,tubes,andcouplingsforloose
connections.
Check Check
CheckOil Oil OilLevel Level Level
Checktheoillevelinthesightglass(K).Theoillevel
shouldbenearthehalfwaypointofthesightglass
whenthesprayerisnotrunning.Ifoilislow,open
the󰘰llcap(P)andaddGracoPartNo.16W645
silicone-freeISO220syntheticEPgearoil.
Theoilcapacityisapproximately1.0–1.2quarts
(0.9–1.1liters).Do Do
Donot not notover󰘰ll. over󰘰ll. over󰘰ll.
NOTE: NOTE:
NOTE:Thedrivergearboxispre-󰘰lledwithoil.
Thetemporaryunventedcap(PX)preventsoil
leaksduringshipment.Thistemporarycapmustbe
replacedwiththesuppliedventedoilcap(P)before
use.
NOTICE NOTICE
NOTICE
OnlyuseoilwithGracopartnumber16W645.Any
otheroilmayreducethelifeofthegears.
Corrosion Corrosion
CorrosionProtection Protection Protection
Always󰘱ushthepumpbefore󰘱uiddrieson
thedisplacementrod.Neverleavewateror
water-based󰘱uidinthepumpovernight.First,
󰘱ushwithwateroracompatiblesolvent,thenwith
arustinhibitor,suchasmineralspirits.Perform
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure, , ,page page page12 12 12,butleaverust
inhibitorinpumptoprotectpartsfromcorrosion.
Flushing Flushing
Flushing
•Flushbeforechanging󰘱uids,before󰘱uidcancure
intheequipment,attheendoftheday,before
storing,andbeforerepairingequipment.
•Flushatthelowestpressurepossible.Check
connectorsforleaksandtightenasnecessary.
•Flushwitha󰘱uidthatiscompatiblewiththe󰘱uid
beingdispensedandtheequipmentwettedparts.
Cart Cart
CartMaintenance Maintenance Maintenance
PeriodicallylubricatetheaxlebetweenpointsAand
Bwithlightweightoil(seebelow).
Keepthecartcleanbywipingupspillsdaily,usinga
compatiblesolvent.
20 3A8126B