manuals.online logo
Brands
  1. Home
  2. •
  3. Brands
  4. •
  5. Graco
  6. •
  7. Paint Sprayer
  8. •
  9. Graco Monark Hydra-Spray D Series Operation manual

Graco Monark Hydra-Spray D Series Operation manual

This manual suits for next models

5

Other Graco Paint Sprayer manuals

Graco 824-002 User manual

Graco

Graco 824-002 User manual

Graco Magnum SG1-EF User manual

Graco

Graco Magnum SG1-EF User manual

Graco ULTIMATE Mx 1095 A Series User manual

Graco

Graco ULTIMATE Mx 1095 A Series User manual

Graco RTX 1500 User manual

Graco

Graco RTX 1500 User manual

Graco Fusion CS Series User manual

Graco

Graco Fusion CS Series User manual

Graco LineLazer IV 200HS Use and care manual

Graco

Graco LineLazer IV 200HS Use and care manual

Graco Magnum True Airless Project Painter Plus User manual

Graco

Graco Magnum True Airless Project Painter Plus User manual

Graco GMAX II 3900 Premium Operating instructions

Graco

Graco GMAX II 3900 Premium Operating instructions

Graco Mark X 249627 User manual

Graco

Graco Mark X 249627 User manual

Graco EcoQuip2 EQm Use and care manual

Graco

Graco EcoQuip2 EQm Use and care manual

Graco Merkur G10W09 Parts list manual

Graco

Graco Merkur G10W09 Parts list manual

Graco 17B484 Instruction Manual

Graco

Graco 17B484 Instruction Manual

Graco Automatic AirPro 313516F Parts list manual

Graco

Graco Automatic AirPro 313516F Parts list manual

Graco LineLazer 130HS Manual

Graco

Graco LineLazer 130HS Manual

Graco PRO Xs4 AA Operation manual

Graco

Graco PRO Xs4 AA Operation manual

Graco Optimiser 02017 User manual

Graco

Graco Optimiser 02017 User manual

Graco 231421 Operation manual

Graco

Graco 231421 Operation manual

Graco 311772H Operating instructions

Graco

Graco 311772H Operating instructions

Graco 288776 Parts list manual

Graco

Graco 288776 Parts list manual

Graco 390 390 User manual

Graco

Graco 390 390 User manual

Graco Edge 256855 Operating instructions

Graco

Graco Edge 256855 Operating instructions

Graco ST Max 395 Hopper Manual

Graco

Graco ST Max 395 Hopper Manual

Graco G1200 Operation manual

Graco

Graco G1200 Operation manual

Graco 24P930 User manual

Graco

Graco 24P930 User manual

Popular Paint Sprayer manuals by other brands

Idex Akron Brass FS100 quick start guide

Idex

Idex Akron Brass FS100 quick start guide

mbp TEL 15BS instructions

mbp

mbp TEL 15BS instructions

Solo 425 Classic Original instructions

Solo

Solo 425 Classic Original instructions

WAGNER AirCoat GM 4100 AC operating manual

WAGNER

WAGNER AirCoat GM 4100 AC operating manual

Titan MultiFinish 440 owner's manual

Titan

Titan MultiFinish 440 owner's manual

SNOWJOE Sunjoe 24V-GS-LTW-RM Operator's manual

SNOWJOE

SNOWJOE Sunjoe 24V-GS-LTW-RM Operator's manual

Walther FSP-01 Assembly instructions

Walther

Walther FSP-01 Assembly instructions

Fimco LG-4-3-1 owner's manual

Fimco

Fimco LG-4-3-1 owner's manual

Nordson MicroMax 2 manual

Nordson

Nordson MicroMax 2 manual

Bonide 051 Operation and service instructions

Bonide

Bonide 051 Operation and service instructions

zogics Z-DAS instruction manual

zogics

zogics Z-DAS instruction manual

KISANKRAFT KK-KBS-165 Operation manual

KISANKRAFT

KISANKRAFT KK-KBS-165 Operation manual

Matrix SG 650 Translation of the original instructions

Matrix

Matrix SG 650 Translation of the original instructions

paasche VV Instructions and parts list

paasche

paasche VV Instructions and parts list

Carlisle DeVilbiss JGA-510 Service manual

Carlisle

Carlisle DeVilbiss JGA-510 Service manual

Gardena 11120 Operator's manual

Gardena

Gardena 11120 Operator's manual

DeVilbiss LUNA2i Operation manual

DeVilbiss

DeVilbiss LUNA2i Operation manual

WAGNER W 125 manual

WAGNER

WAGNER W 125 manual

manuals.online logo
manuals.online logoBrands
  • About & Mission
  • Contact us
  • Privacy Policy
  • Terms and Conditions

Copyright 2025 Manuals.Online. All Rights Reserved.

307–620
Rev. M
Supersedes J
and PCN K
First
choice when
quality counts.


INSTRUCTIONS-PARTS
LIST
INSTRUCTIONS
This
manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
PORTABLE OR WALL MOUNT
23:1
Ratio Monark

Hydra-Spray
Sprayers
120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure
2760 psi (19.3 MPa, 193 bar) Maximum Fluid Working Pressure
Model
231–048, Series D
portable caster cart with severe-duty
displacement pump*, hose, and gun
Model
224–626, Series A
portable universal cart with severe-duty
displacement pump*
Model
231–159,
portable universal cart with severe-duty
displacement pump*, hose, and gun
†
Model 226–968, Series A
wall mount with severe-duty displacement
pump*, hose, and gun
*Severe-duty
displacement pumps have
abrasion-resistant displacement rods
and sleeves. Refer to
T
echnical Data
in
the pump manual 307–619 for wetted
parts information.
†
GRACO INC. P.O. BOX 1441
MINNEAPOLIS, MN
55440–1441
Graco
Inc. is registered to I.S. EN ISO 9001
 
Table
of Contents
Warnings 2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Grounding 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System
Accessories
7.
. . . . . . . . . . . . . . . . . . . . . . . .
Assembling
the Sprayer
8.
. . . . . . . . . . . . . . . . . . . . .
Operation/Maintenance
Pressure
Relief Procedure
9.
. . . . . . . . . . . . . . . . . . .
Wet-Cup 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting
and Adjusting the Pump
9.
. . . . . . . . . . . . .
Shutdown
and Care of the Pump
10.
. . . . . . . . . . . .
Flushing
the Pump
10.
. . . . . . . . . . . . . . . . . . . . . . . .
Parts
Drawings and Lists
Model 231–048
12.
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Model
226–968
13.
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Models
224–626 and 231–159
14.
. . . . . . . . . . . . . .
Technical
Data
15.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco
Phone Numbers
16.
. . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
his
symbol alerts you to the possibility of serious
injury or death if you do not follow the corresponding
instructions.
Caution Symbol
CAUTION
This
symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
corresponding instructions.
EQUIPMENT MISUSE HAZARD
Equipment
misuse can cause the equipment to rupture or malfunction and result in serious injury
.
D
Read all instruction manuals, tags, and labels before operating the equipment.
D
Use the equipment only for its intended purpose. If you are not sure, contact your Graco distribu
-
tor.
D
Do not alter or modify this equipment.
D
Check equipment daily
. Repair or replace worn or damaged parts immediately
.
D
Do not exceed the maximum working pressure of the lowest rated system component. Refer to
the
T
echnical Data
on page 15 for the maximum working pressure of this equipment.
D
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
T
echnical Data
section of all equipment manuals. Read the fluid and solvent manufacturer
’s
warnings.
D
Do not use hoses to pull equipment.
D
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 82
_
C (180
_
F) or below –40
_
C (–40
_F).
D
Do not lift pressurized equipment.
DW
ear hearing protection when operating this equipment.
D
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
WARNING
INSTRUCTIONS

INJECTION HAZARD
Spray
from the gun, leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed into the eyes or onto the
skin can also cause serious injury
.

Fluid injected into the skin might look like just a cut, but it is a serious injury
.
Get immediate
medical attention.

Do not point the gun at anyone or at any part of the body
.

Do not put your hand or fingers over the spray tip.

Do not stop or deflect leaks with your hand, body
, glove or rag.

Do not “blow back” fluid; this is not an air spray system.

Always have the tip guard and the trigger guard on the gun when spraying.

Check the gun dif
fuser operation weekly
. Refer to the gun manual.

Be sure the gun trigger safety operates before spraying.

Lock the gun trigger safety when you stop spraying.

Follow the
Pressure Relief Procedure
on page 9 if the spray tip clogs and before cleaning,
checking, or servicing the equipment.
T
ighten all fluid connections before operating the equipment.

Check the hoses, tubes, and couplings daily
. Replace worn or damaged parts immediately
. Do
not repair high pressure couplings; you must replace the entire hose.

Fluid hoses must have spring guards on both ends, to help protect them from rupture caused by
kinks or bends near the couplings.
WARNING
WARNING
TOXIC FLUID HAZARD
Hazardous
fluid or toxic fumes can cause serious injury or death if splashed into the eyes or onto the
skin, inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container
. Dispose of hazardous fluid according to all local,
state, and national guidelines.

Always wear protective eyewear
, gloves, clothing, and a respirator as recommended by the fluid
and solvent manufacturer
.
4 307-620
FIRE AND EXPLOSION HAZARD
Improper
grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury
.

Ground the equipment and the object being sprayed. Refer to
Grounding
on page 5.

If there is any static sparking or you feel an electric shock while using this equipment,
stop
spraying immediately
. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.

Keep the spray area free of debris, including solvent, rags, and gasoline.

Electrically disconnect all equipment in the spray area.

Extinguish all open flames or pilot lights in the spray area.

Do not smoke in the spray area.

Do not turn on or of
f any light switch in the spray area while operating or if fumes are present.

Do not operate a gasoline engine in the spray area.
WARNING
WARNING
MOVING
P
ARTS HAZARD
Moving
parts, such as the air motor piston, can pinch or amputate your fingers.

Keep clear of all moving parts when starting or operating the pump.

Before servicing the equipment, follow the
Pressure Relief Procedure
on page 9 to prevent
the equipment from starting unexpectedly
.
5307-620
Installation
NOTES:

Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and
drawings.

Accessories are available from your Graco
representative. If you supply your own
accessories, be sure they are adequately sized and
pressure-rated to meet the system’s requirements.
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section
FIRE AND EXPLOSION
HAZARD
on page 4.

Pump:
Use the ground wire and clamp. See
Fig. 1. Loosen the grounding lug locknut (W) and
washer (X). Insert one end of the ground wire (Y)
into the slot in the lug (Z), and tighten the locknut
securely
. Connect the other end of the wire to a
true earth ground.
For a ground wire and clamp, order
Part No. 237–569.
W
Y
X
Z

Fig. 1

Air and fluid hoses:
Use only grounded hoses with
500 ft (150 m) maximum combined hose length to
ensure grounding continuity
.

Air compressor:
Follow manufacturer
’s
recommendations.

Spray gun or dispensing valve:
Connect to a
properly grounded fluid hose and pump.

Object being sprayed:
Follow your local code.

Fluid supply container:
Follow your local code.

Solvent pails used when flushing:
Follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding
continuity.
T
o maintain proper grounding continuity when
flushing or relieving pressure, always hold the metal
part of the spray gun firmly to the side of a
grounded metal pail, then trigger the gun.
 
Installation
Typical
The T
ypical Installation shown in Fig. 2 is only a guide for selecting and installing system components and
accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.
KEY
A
Main air line
B
Bleed-type master air valve
(for
accessories)
C
Air line filter
D
Air regulator
E
Bleed-type master air valve
(for pump)
F Pump
G
Fluid filter
H
Fluid drain valve
J
Fluid hose
K
Airless spray gun
L
Pump fluid inlet elbow
M
Suction hose
N
Suction tube
Y
Ground wire
A
BC
D
E
F
G
Y
H
J
K
L
MN
If air line lubricator
is used, install it
downstream from
the bleed valve (E).
Model 226–968 shown
0948
Fig. 2

Installation
System Accessories
WARNING
A
bleed-type master air valve (E) and a fluid drain
valve (H) are required in your system. These
accessories help reduce the risk of serious bodily
injury including fluid injection, splashing in the eyes
or on the skin, and injury from moving parts if you
are adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is
shut of
f. T
rapped air can cause the pump to cycle
unexpectedly
. Locate the valve close to the pump.
Order Part No. 1
13–269.
The fluid drain valve assists in relieving fluid pres
-
sure in the displacement pump, hose, and gun.
T
riggering the gun to relieve pressure may not be
suf
ficient. Never connect a secondary hose or
spray gun to the fluid drain valve. The fluid drain
valve is used only to help relieve fluid pressure in
the displacement pump, hose, and gun.
Air Line Accessories
Install the following accessories in the order shown in
Fig. 2, using adapters as necessary:
Air line lubricator (not shown)
Install downstream from the air regulator (D) and
bleed valve (E) to provide automatic air motor
lubrication.

Bleed-type master air valve (E)
Install
downstream
from the air regulator (D), and
in a place that is easily accessible from the pump,
to relieve air trapped between it and the air motor
when the valve is closed (see the
Warning
above).

Air regulator (D)
Install close to the pump, but
upstream from the
bleed-type master air valve to control pump speed
and outlet pressure by adjusting the air pressure to
the pump.

Air line filter (C)
Install in the main air line (A) to remove harmful dirt
and moisture from the compressed air supply
.
Second
bleed-type air valve (B)
Install in the main air line (A) to isolate the
accessories for servicing. Install it upstream from
any other air line accessories.
Fluid Line Accessories
Install the following accessories in the positions shown
in Fig. 2, using adapters as necessary:
Fluid drain valve (H)
Install so that it points down, and the handle points
up when it is opened, to relieve fluid pressure in the
hose and gun (see the
Warning
at left).
Fluid filter (G)
Install as shown in the
Parts
drawings on pages 12
through 14 to to filter harmful particles from the
fluid.

Spray gun (K)
Install on the end of the fluid hose (J) to dispense
the fluid. The gun shown in Fig. 2 is an airless
spray gun.
 
Installation
Assembling the Sprayer
Model
231–048 (see page 12)
1.
Push the four casters (25) into the stand (26).
2.
Apply thread sealant, and screw the drain valve
(31) into the fluid filter (16). Screw the elbow (32)
onto the valve (31) so the male end of the elbow
faces down.
3.
Connect the gun swivel (4) and fluid hose (6) to
the spray gun (8), and tighten them securely
. Do
not use thread sealant.
Do not
install the spray tip
(27) in the gun yet. Before you install the spray
tip, see
Starting and Adjusting the Pump
on
page 9.
4.
Screw the fluid hose (6) onto the nipple (35) at the
outlet of the fluid filter (16), and tighten it securely
.
5.
Connect the suction hose (13) to the pump inlet
adapter (5). Connect the tube (23) to the suction
hose.
Model 226–968 (see page 13)
1.
Using thread sealant, install the nipple (107), bleed
valve (136), and air regulator (109) at the pump air
inlet. Install the air gauge (108) in the regulator
.
2. T
o mount the wall bracket (1
13), refer to its
separate manual (supplied). Mount the pump on
the bracket.
3.
Apply thread sealant and screw the nipple (129)
into the outlet of the fluid filter (101). Install the
long nipple (102) and filter (101) at the pump fluid
outlet.
4.
Connect the gun swivel (128) and fluid hose (1
17)
to the fluid inlet of the spray gun (1
15), and tighten
them securely
. Do not use thread sealant.
Do not
install the spray tip (1
16) in the gun yet. Before
you install the spray tip, see
Starting and
Adjusting the Pump
on page 9.
5.
Screw the fluid hose (1
17) onto the nipple (129) at
the outlet of the fluid filter (101), and tighten it
securely.
6.
Screw the inlet adapter (1
14) onto the pump
intake. Connect the suction hose (120) to the
pump inlet adapter (1
14). Connect the tube (1
18)
to the suction hose.
Models 224–626 and 231–159 (see page 14)
Model 224–626 is shipped completely assembled.
T
o assemble Model 231–159:
1.
Connect the gun swivel (244) and fluid hose (245)
to the fluid inlet of the spray gun (246), and tighten
them securely
. Do not use thread sealant.
Do not
install the spray tip (247) in the gun yet. Before
you install the spray tip, see
Starting and
Adjusting the Pump
on page 9.
2.
Screw the fluid hose (245) onto the nipple (222) at
the outlet of the fluid filter (232), and tighten it
securely.

Operation/Maintenance
Pressure Relief Procedure
The
system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally
. Fluid
under high pressure can be injected through the
skin and cause serious injury
. T
o reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the
Pressure Relief Procedure
whenever you:

are instructed to relieve the pressure

stop spraying

check or service any of the system equipment

install or clean the spray tip
INJECTION HAZARD
WARNING
1.
Lock the gun trigger safety
.
2.
Shut of
f the air supply to the pump.
3.
Close the bleed-type master air valve (required in
your system).
4.
Unlock the gun trigger safety
.
5.
Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
6.
Lock the gun trigger safety
.
7.
Open the drain valve (required in your system),
and have a container ready to catch the drainage.
8.
Leave the drain valve open until you are ready to
spray again.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above,
slowly loosen the tip
guard retaining nut or hose end coupling and relieve
pressure gradually
, then loosen it completely
. Then
clear the tip or hose.
Wet-Cup
Keep the wet-cup filled with Graco Throat Seal Liquid
(TSL) or compatible solvent to help prolong the
packing life. See manual 307–619 for additional care
instructions.
NOTE: Flush the pump before first use.
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush the pump out
with a compatible solvent before using the sprayer
.
See
Flushing the Pump
on page 10.
WARNING
T
o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure
at left.
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump
accelerates quickly
, or is running too fast, stop it
immediately and check the fluid supply. If the supply
container is empty and air has been pumped into the
lines, refill the container and prime the pump and the
lines with fluid, or flush and leave it filled with a
compatible solvent. Be sure to eliminate all air from
the fluid system.
Starting and Adjusting the Pump
Begin
these steps
before
you install the spray tip.
1.
Ensure that the air regulator (D) and bleed-type
master air valve (E) are closed. See Fig. 2 on
page 6.
2.
Connect a suction hose (M) to the pump’
s fluid
inlet, or lower the pump into a fluid supply
container.
3.
Hold a metal part of the spray gun (K) firmly to the
side of a grounded metal pail and hold the trigger
open.
4.
Open the pump’
s bleed-type master air valve (B).
5.
Slowly open the air regulator (D) until the pump
starts (at approximately 40 psi [2.8 bar]).
6.
Cycle the pump slowly until all the air is pushed
out and the pump and hoses are fully primed.
7.
Release the spray gun trigger and lock the trigger
safety
. The pump should stall against pressure
when you release the trigger
.
10 307-620
Operation/Maintenance
WARNING
T
o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure
on page 9.
8.
Relieve the pressure
.
9.
Install the spray tip in the gun.
10.
Control the pump speed and fluid pressure with
the air regulator (D). Always use the lowest air
pressure necessary to get the desired results.
Higher pressure causes premature spray tip and
pump wear
.
WARNING
COMPONENT RUPTURE HAZARD
T
o reduce the risk of overpressurizing
your system, which could cause com
-
ponent rupture and serious injury
,
never
exceed the specified maximum incoming air pres
-
sure to the pump
(see
T
echnical Data
on page
15).
With the pump and lines primed, and with adequate air
pressure and volume supplied, the pump starts and
stops as the spray gun is opened and closed. In a
circulating system, the pump runs continuously and
speeds up or slows down as supply increases or
decreases until the air supply is shut of
f.
Shutdown and Care of the Pump
WARNING
To
reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure
on page 9.
For overnight shutdown,
relieve the pressure
, and
always stop the pump at the bottom of the stroke to
prevent the fluid from drying on the exposed
displacement rod and damaging the throat packings.
Always flush the pump before the fluid dries on the
displacement rod. See
Flushing the Pump.
Flushing the Pump
FIRE
AND EXPLOSION HAZARD
Before flushing, read the section
FIRE
AND EXPLOSION HAZARD
on page
4. Be sure the entire system and flush
-
ing pails are properly grounded. Refer to
Grounding
on page 5.
WARNING
Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency
.
Always flush the pump before fluid dries on the
displacement rod.
Never leave water or water-base fluid in the pump
overnight. If you are pumping water-base fluid,
flush with water first, then with a rust inhibitor such
as mineral spirits. Relieve the pressure, but leave
the rust inhibitor in the pump to protect the parts
from corrosion.
CAUTION
WARNING
T
o reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure
on page 9.
1.
Relieve the pressure.
2.
Remove the spray tip from the gun.
3.
Hold a metal part of the gun firmly to the side of a
grounded
metal
pail.
4.
Start the pump. Always use the lowest possible
fluid pressure when flushing.
5. T
rigger the gun.
6.
Flush the system until clear solvent flows from the
gun.
7.
Relieve the pressure.