Graco e-Xtreme Use and care manual

Operation,Repair,andParts
e e
e- - -Xtreme® Xtreme® Xtreme®Sprayer Sprayer Sprayer
3A3164D
EN
Electric Electric
Electrichigh high highpressure pressure pressuresprayer sprayer sprayerpackages packages packagesfor for forapplication application applicationof of ofprotective protective protectivecoatings. coatings. coatings.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinthee-Xtreme
Drivermanuals.Save Save
Saveall all allinstructions. instructions. instructions.
See page 3 for model information. See
Technical Speci󰘰cations for maximum
working pressure.
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Ex db IIA T2 Gb X
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
ModelInformation...............................................3
Warnings...........................................................4
ComponentIdenti󰘰cation.....................................7
Installation..........................................................8
PowerSupplyRequirements.........................8
ConnectthePowerSupply...........................8
Grounding...................................................8
InstallVentedOilCapBeforeUsing
Equipment......................................9
FlushBeforeUsingEquipment......................9
Setup.................................................................10
PressureReliefProcedure............................12
TriggerLock................................................12
Prime/Flush.................................................13
Spray.................................................................15
Shutdown...........................................................16
Maintenance......................................................16
PreventiveMaintenanceSchedule................16
ChangetheOil.............................................16
DailyMaintenance.......................................16
CheckOilLevel...........................................17
CorrosionProtection....................................17
Flushing......................................................17
CartMaintenance.........................................17
Troubleshooting..................................................18
ErrorCodeTroubleshooting..........................20
StandbyMode.............................................20
ErrorCodesTable........................................20
Repair................................................................22
XtremeLowerRemoval................................22
DisconnectandReconnectLower.................22
OutletCheckValves.....................................23
Parts..................................................................24
PartsDrawing..............................................24
OutletCheckValvesParts............................27
Dimensions........................................................29
TechnicalSpeci󰘰cations......................................32
GracoStandardWarranty....................................34
Related Related
RelatedManuals Manuals Manuals
Part Part
PartDescription Description Description
3A3165e-XtremeDriverInstallation
3A5124e-XtremeDriverOperation,RepairandParts
311619PumpMountingKitManual
311762XtremeLowerManual
312145XTRGunManual
2
3A3164D

ModelInformation
Model Model
ModelInformation Information Information
Package Package
PackageFilter Filter Filter
Model Model
ModelDescription Description Description
Complete* Complete*
Complete*
(Hose (Hose
(Hoseand and andGun) Gun) Gun)
MaximumFluid
Tempterature:
160°F(71°C)
Bare Bare
Bare
(No (No
(NoHose Hose Hoseor or orGun) Gun) Gun)
MaximumFluid
Temperature:
180°F(82°C)
Integrated Integrated
Integrated
Filter Filter
Filter
No No
No
Filter Filter
Filter
Lower Lower
Lower
Pump Pump
Pump
24Y901*e-XtremeEx45,Cart*✔✔
24Y902e-XtremeEx45,Cart✔✔
24Y903*e-XtremeEx45,Cart✔✔
24Y904e-XtremeEx45,Cart✔✔
24Y905*e-XtremeEx45,Cart
withHopper✔✔
24Y906e-XtremeEx45,Cart
withHopper✔✔
24Y907*e-XtremeEx45,Cart
withHopper✔✔
24Y908e-XtremeEx45,Cart
withHopper✔✔
24Y909*e-XtremeEx45,WallMount✔✔
24Y910e-XtremeEx45,WallMount✔✔
24Y911*e-XtremeEx45,WallMount✔✔
24Y912e-XtremeEx45,WallMount✔✔
145cc
24Z901*e-XtremeEx35,Cart✔✔
24Z902e-XtremeEx35,Cart✔✔
24Z903*e-XtremeEx35,Cart✔✔
24Z904e-XtremeEx35,Cart✔✔
24Z905*e-XtremeEx35,Cart
withHopper✔✔
24Z906e-XtremeEx35,Cart
withHopper✔✔
24Z907*e-XtremeEx35,Cart
withHopper✔✔
24Z908e-XtremeEx35,Cart
withHopper✔✔
24Z909*e-XtremeEx35,WallMount✔✔
24Z910e-XtremeEx35,WallMount✔✔
24Z911*e-XtremeEx35,WallMount✔✔
24Z912e-XtremeEx35,WallMount✔✔
180cc
Formaximumworkingpressure,seeTechnicalSpeci󰘰cations,page32.
*LowerFluidtemperatureduetoXTR5gun.
NOTE: NOTE:
NOTE:Seethee-XtremeDriverInstallationmanualfordriverapprovalsinformation.
3A3164D 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion.
•Cleanplasticpartsonlyinwellventilatedareas.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbe
cleanedonlywithadampcloth.
•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay
cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.
•All󰘱ameproofjointsarecriticaltotheintegrityofthedriverasapprovedforhazardous
locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith
genuineGracopartswithnosubstitutions.
4
3A3164D

Warnings
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
•Donotexposetorain.Storeindoors.
•Wait󰘰veminutesbeforeservicingafterpowerisremoved.
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediatesurgical surgical surgical
treatment. treatment.
treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopsprayingandbeforecleaning,checking,
orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
3A3164D 5

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror
retailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
6 3A3164D

ComponentIdentication
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Ref. Ref.
Ref.Description Description
Description
AElectricDriver
BPumpLower
CFluidDrain/PurgeValve
DPackingNut
EPowerSwitch
FFluidOutlet
GJunctionBoxCover
HPressureAdjustmentKnob
JOutletCheckValve
LStatusIndicatorLight(LED)
POilFillCap(vented)
SJunctionBox
TFilterCap(modelsequippedwithintegrated
󰘰lteronly)
NOTE: NOTE:
NOTE:Seethee-XtremeDriverOperation/Repair
manualforwarninglabelinformation.
3A3164D
7

Installation
Installation Installation
Installation
Toreducetheriskofelectricshock,󰘰reand
explosion,allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
Power Power
PowerSupply Supply SupplyRequirements Requirements Requirements
SeeDriverInstallationmanualforinstructionsfor
powersupplyrequirements.
Connect Connect
Connectthe the thePower Power PowerSupply Supply Supply
SeeDriverInstallationmanualforinstructionsto
connectthepowersupply.
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Sprayer: Sprayer:
Sprayer:Systemisgroundedthroughthepower
cord.
Fluid Fluid
Fluidhoses: hoses: hoses:Useonlyelectricallyconductivehoses
withamaximumof210ft.(64m)combinedhose
lengthtoensuregroundingcontinuity.Check
electricalresistanceofhoses.Iftotalresistance
togroundexceeds25megaohms,replacehose
immediately.
Spray Spray
Spraygun: gun: gun:Groundthroughconnectiontoaproperly
grounded󰘱uidhoseandpump.
Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Followlocalcode.
Object Object
Objectbeing being beingsprayed: sprayed: sprayed:Followlocalcode.
Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placedon
agroundedsurface.Donotplacethepailona
non-conductivesurface,suchaspaperorcardboard,
whichinterruptsgroundingcontinuity.
To To
Tomaintain maintain maintaingrounding grounding groundingcontinuity continuity continuitywhen when when󰘱ushing 󰘱ushing 󰘱ushingor or or
relieving relieving
relievingpressure: pressure: pressure:Holdthemetalpartofthespray
gun/dispensevalve󰘰rmlytothesideofagrounded
metalpail,thentriggerthegun/valve.
Tools Tools
ToolsRequired: Required: Required:
•Groundingwiresandclampsforpails(Gracopart
244524–notsupplied)
•Two5gallon(19liter)metalpails(Gracopart
101108–notsupplied)
1.Connectthegroundwire(Y)toagroundstudon
thebackofthemotor.
2.Groundtheobjectbeingsprayed,󰘱uidsupply
container,andallotherequipmentinthe
workarea.Followyourlocalcode.Useonly
electricallyconductiveairand󰘱uidhoses.
3.Groundallsolventpails.Useonlymetalpails,
whichareconductive,placedonagrounded
surface.Donotplacepailonanon-conductive
surface,suchaspaperorcardboard,which
interruptsgroundingcontinuity.
8 3A3164D

Installation
Install Install
InstallVented Vented VentedOil Oil OilCap Cap CapBefore Before BeforeUsing Using Using
Equipment Equipment
Equipment
Thedrivergearboxisshippedfromthefactory
pre-󰘰lledwithoil.Thetemporaryunventedcap(PX)
preventsoilleaksduringshipment.Thistemporary
capmustbereplacedwiththesuppliedventedoil
cap(P)beforeuse.
PX
P
ti31010a
Flush Flush
FlushBefore Before BeforeUsing Using UsingEquipment Equipment Equipment
Thepump󰘱uidsectionwastestedwithlightweight
oil,whichisleftinthe󰘱uidpassagestoprotectparts.
Toavoidcontaminatingyour󰘱uidwithoil,󰘱ushthe
equipmentwithacompatiblesolventbeforeusing
theequipment.
SeePrime/Flush,page13.
3A3164D 9

Setup
Setup Setup
Setup
Toavoidtipover,makesurecartisona󰘱atand
levelsurface.Failuretodosocouldresultininjury.
1.Pullpressureadjustmentknob(H)outandturn
counterclockwiseuntilitstops.Pushtheknob
intolock.
2.Turnpowerswitch(E)OFF.Connectunitto
powersource.
OFF
3.Checkpackingnut(D).SeeXtremelowerpump
manual311762forpackingnuttorque.Fillwith
ThroatSealLiquid(TSLTM).
4.Attachelectricallyconductive󰘱uidhosetopump
loweroutletviaoutletcheckvalveandtighten.
NOTICE NOTICE
NOTICE
Attachingthehosedirectlytothelowerpump
canresultindamagetothesprayerduring
cavitation,orwhenthesprayerrunsoutof
material.Useanoutletcheckvalvebetween
thelowerpumpandhosetoavoiddamage.
NOTICE NOTICE
NOTICE
Theminimumhosesizeallowableis3/8in.
IDx50ft(10mmx15m).Smallerhoses
cancausehighpressurespikesandresultin
damagetothesprayer.
5.Attachhosetogunandtighten.
10 3A3164D