Graco 241105 Operation manual

308943E
EN
Instructions - Part List
Swivel Wheel Parts Kits for
Line Lazer 3500, 5000, 3900, 5900, 200HS, 200DC,
ES 1000, ES 2000, 200 MMA
Model 241105, Series A
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.

Old Caster Wheel Removal
2308943E
Old Caster Wheel Removal
Fig. 1. Remove old caster wheel and associated wheel
hardware as outlined in the steps following:
1. Unfasten release lever bracket (21) and remove
release level (22) from handle (19).
2. Remove cable (3), actuator lever (94) and lever
hardware by unfastening capscrew (37) and locknut
(26).
3. Remove old swivel caster (114), caster latch (112)
and related hardware by unfastening capscrews
(87, 117), and nuts (40, 115).
4. Unfasten two locknuts (40) from capscrews (39) and
remove rear caster bracket (31) and front caster
bracket (38) from cart (110).
5. Remove handle grip (20) from handle (19).
Fig. 1.

Installation
308943E 3
Installation
Assemble the swivel wheel kit according to the following
steps:
1. Put front of cart on cement block or other type of
support in place of removed caster wheel.
2. Fig. 2. Drill two holes through the right side of
chassis frame as viewed from front.
Fig. 2.
3. Fig.3. Mount cable bracket (11) on right side of cart
(110), as viewed from front, with two flange screws
(15) and two lock nuts (16).
4. Slide actuator lever (9) on cart handle (H) and
tighten. Install handle grip (18). Replace other
handle grip if needed.
5. Insert two cap screws (13) into front caster bracket
(12) and mount on front of cart (110).
6. Assemble swivel caster (1) to cart (110) and cap
screws (13) extending though cart. Fasten with two
lock nuts (14) and washers (19) and tighten.
7. Install one end of cable (10) in actuator lever (9).
8. Route cable (10) from actuator lever (9) down
handle and between cart base (110) and motor
mount plate (108) to swivel caster (1). Fasten cable
to cable bracket using nut provided with cable.
9. Install compression spring (8) over cable wire and in
front of caster wheel (1).
10. Fig. 4. Install wire stop (7) on cable wire (10) and
finger tighten wire stop screw.
Fig. 3.

Installation
4308943E
Cable Adjustment
Adjust the cable as follows:
1. Fig. 4. Make sure cable is routed between the top of
sprayer frame and underneath the motor mount
plate.
2. Check that cable is snug and cable nut (A) under
spring is tight. Extend cable wire and draw tight in
wire stop (7). Tighten wire stop screw.
3. Check that release lever frees wheel to turn.
Readjust cable if necessary.
Fig. 4.

Operation
308943E 5
Operation
Caster Wheel Alignment
(See letter call-outs in Parts drawing on Page 5.)
1. Loosen bolt (D).
2. Push line striper forward following a straight
reference line.
3. Stop.
4. Tighten bolt (D).
Continuous Radius Striping
1. Push line striper around radius
2. Stop.
3. Tighten knob (E).
4. Verify accuracy, then paint.
Swivel Hub Bearing (G) Adjustment
1. To swivel less freely, tighten nut (A). 2. To swivel more freely, loosen nut (A).
Operation
Caster Wheel
(See letter call-outs in Parts drawing on Page 5.)
1. Once each year, tighten nut (A) until spring washer
bottoms out. Then back off the nut 1/2 to 3/4 turn.
2. Once each year, tighten nut (B) until it begins to
compress spring washer. Then tighten the nut an
additional 1/4 turn.
3. Once each month, grease the wheel bearing (F).
4. Check pin (C) for wear. If pin is worn out, there will
be play in the caster wheel. Reverse or replace the
pin as needed.

Parts Drawing/List
6308943E
Parts Drawing/List
Ref
No. Part No. Description Qty
241105 KIT ASSY, swivel Wheel Ref
1a 240719 .CASTER ASSY, swivel 1
1aa 240940 ..BRACKET, hub 1
1ab 17H485 ..SHAFT, fork 1
1ac 193528 ..ARM, detent 1
1ad 193662 ..PIN, locking, tapered 1
1ae 110754 ..SCREW, cap, soc hd 2
1af 181818 ..KNOB, pronged 1
1ag 114548 ..BEARING, bronze 2
1ah 113484 ..SEAL, grease 1
1aj 113485 ..BEARING, cup/cone 2
1ak 112825 ..SPRING, belleville 1
1am 112405 ..NUT, lock 1
1an 114648 ..CAP, dust 1
1ap 15J603 ..WASHER, plain 1
1ar 113962 ..WASHER, hardened 1
1as 114681 ..SCREW, cap, hex hd 1
1at 17H486 ..DISK, adjuster 1
1au 193661 ..JAW 1
1av 108483 ..SCREW, shoulder, soc hd 1
1aw 120476 ..BOLT 1
2 113471 .SCREW, cap, hex hd 1
3 112405 .NUT, lock 1
4 112825 .SPRING, belleville 1
5 193658 .SPACER, seal 2
6 114549 .WHEEL, pneumatic 1
7 114802 .STOP, wire 1
8 114682 .SPRING, compression 1
9 194310 .LEVER, actuator 1
10 241445 .CABLE 1
11 15F910 .BRACKET, cable 1
12 240991 ,BRACKET, caster, front 1
13 114982 .SCREW, cap, flange hd 2
14 101566 .NUT, lock 2
15 112960 .SCREW, flange, hex 2
16 111040 .NUT, lock, nylock 2
18 114659 .GRIP, handle 2
19 100731 .WASHER 2

Parts Drawing/List
308943E 7

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 1999, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision E, June 2019
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