Graco 350 Series Operation manual

308–400
Rev . E
Supersedes Rev. D
Includes PCN E changes
INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
SERIES 350 HOSE REELS
WARNING
These hose reels are designed to dispense lube
products, air , water , transmission fluid, or
antifreeze only . Any other use of these hose
reels can cause unsafe operating conditions and
result in component rupture, fire or explosion,
which could cause serious bodily injury , including
fluid injection.
NOTE: These hose reels are for stationary mountings
only and cannot be used with enclosures.
See page 2 for the Table of Contents.

Low Pressure, Standard Mount
Models Hose Length Maximum W orking
Pressure
238–211 40 ft (12.2 m) 180 psi (12.4 bar)
238–213 60 ft (18.3 m) 180 psi (12.4 bar)
Medium Pressure, Standard Mount
Models Hose Length Maximum W orking
Pressure
237–020 none 1800 psi (126 bar)
237–021 40 ft (12.2 m) 1800 psi (126 bar)
237–022 50 ft (15.2 m) 1800 psi (126 bar)
238–209 50 ft (15.2 m) 1800 psi (126 bar)
High Pressure, Standard Mount
Models Hose Length Maximum W orking
Pressure
237–030 none 8000 psi (560 bar)
237–031 40 ft (12.2 m) 5000 psi (350 bar)
237–032 50 ft (15.2 m) 5000 psi (350 bar)
237–033 40 ft (12.2 m) 4000 psi (280 bar)
237–034 50 ft (15.2 m) 4000 psi (280 bar)
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1990, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001

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Table of Contents
Installation
Typical 5.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roller Support Arm 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Options 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing a Hose 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Increasing Spring T ension 11. . . . . . . . . . . . . . . . . . . . .
Maintenance 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts
Low/Medium
Pressure 18. . . . . . . . . . . . . . . . . . . . . . . .
High Pressure 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Graco W arranty and Disclaimers 28. . . . . . . . . . . .
Graco Phone Number 28. . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury .
D
This equipment is for professional use only .
D
Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor .
D
Do not alter or modify this equipment. Use only extensions that are designed for use with your
dispensing valve. Modifying parts can cause a malfunction and result in serious bodily injury .
D
Check equipment daily . Repair or replace worn or damaged parts immediately .
D Do not exceed the maximum working pressure of the lowest rated system component. The
maximum working pressure of your hose reel assembly is indicated on the hose reel identification
plate on the reel pedestal. See also the T echnical Data section on page 25.
D Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the
T echnical Data section of all equipment manuals. Read the fluid and solvent manufacturer ’s
warnings.
D
Do not use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose hoses to temperatures above 82 _ C (180 _ F) or below –40 _ C (–40 _F).
D
Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
D If you are adding a service hose and dispensing valve to a bare hose reel, be sure you know the
maximum working pressure of all the components.
D Never use a low-pressure flexible extension designed for low-pressure dispensing valves or
hand-powered lubricating equipment on a medium- or high-pressure dispensing valve.






INJECTION HAZARD
Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on
the skin can also cause serious injury .
D Fluid injected into the skin might look like a minor cut, but it is a serious injury . Get immediate
medical attention.
D
Do not point the dispensing valve at anyone or at any part of the body .
D
Do not put your hand or fingers over the dispensing valve nozzle.
D Do not stop or deflect leaks with your hand, body , glove, or rag.
D Follow the Pressure Relief Procedure on page 12 if the dispensing valve clogs and before
cleaning, checking, or servicing the equipment.
DT ighten all fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily . Replace worn or damaged parts immediately . Do
not repair medium- or high-pressure couplings; you must replace the entire hose.
D Do not attempt to force lubricant into a fitting . If the lubricant is not flowing, stop dispensing
immediately; the fitting may be clogged.
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
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if inhaled, swallowed, splashed in
the eyes, or splashed on the skin.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container . Dispose of hazardous fluid according to all
local, state, and national guidelines.
D Always wear protective eyewear , gloves, clothing, and a respirator as recommended by the fluid
and solvent manufacturer .


FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury
.
D Be sure the entire fluid system is properly grounded. The hoses supplied with these hose reels
are electrically conductive. The hose reel is grounded by connecting electrically conductive
supply hoses to a properly grounded system. Refer to your pump instruction manual for
complete details.
D If there is any static sparking or you feel an electric shock while using this equipment, stop
dispensing immediately . Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being dispensed.
D Keep the dispensing area free of debris, including solvent, rags, and spilled gasoline.
D Do not smoke while dispensing flammable fluids.
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
Installation – T ypical Installation
03791
H
KEY
A Main air supply line
B Pump air supply line
C Air filter
D Air regulator
E Bleed-type master air valve (required)
F Pump
G
Pump grounding wire (required)
J
L
M
N
Fig.
1
Overhead-Mounted Hose Reel
P
NOTE:
Parts are
not
proportional.
B
A
C
DE
F
G
J
K
H Fluid drain valve (required)
J Fluid shutof f valve
K Fluid line
L Hose reel fluid inlet kit
M Hose reel
N Dispensing valve
P Mounting channel/base


Installation – T ypical Installation
The typical installations shown in Fig. 1 is only a guide
for selecting and installing a hose reel system. The
components and accessories shown are the minimum
requirements for all systems. However , it is not an
actual system design. Contact your Graco
representative for assistance in designing a system to
suit your particular needs.
NOTE: The air and fluid accessories required for your
pump must be properly sized to that pump. Refer to
your specific pump manual for selecting pump
accessories.
Three accessories are required in your system: a
ground wire (G), a bleed-type master air valve (E)
and a fluid drain valve (H). These accessories help
reduce the risk of serious injury , including electric
shock and splashing in the eyes or on the skin.
The ground wire must be connected to the pump
grounding lug and to a true earth ground according
to your local code.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is
shut of f. T rapped air can cause the pump to cycle
unexpectedly . Locate the valve close to the pump.
The fluid drain valve assists in relieving fluid
pressure in the displacement pump, hose, and gun.
T riggering the gun to relieve pressure may not be
sufficient.
WARNING
Air Line Accessories
Install the following accessories in the order shown in
Fig. 1, using adapters as necessary:
D Bleed-type Master Air V alve (E): locate
downstream from the air regulator and for easy
access from the pump.
D Air Regulator (D): controls pump speed and outlet
pressure by adjusting the air pressure to the pump.
Locate the regulator close to the pump but
upstream from the bleed-type master air valve.
D Air Line Filter (C): removes harmful dirt and
moisture from the compressed air supply .
Fluid Line Accessories
Install the following accessories in the order shown in
Fig. 1, using adapters as necessary:
D Fluid Drain V alve (H): install the drain valve
pointing down but so the handle points up when the
valve is opened.
DFluid Shutoff Valve (J): shuts of f fluid to the hose
reel.
D Dispensing V alve (N): dispenses the fluid or air .
Required Hose Reel
Installation Accessories
Be sure you have these accessories before starting
the installation. All of these accessories are shown on
pages 22 to 24.
D Hose inlet kits (L)
D Reel mounting bases, mounting brackets, and
mounting channels (P)
D Dispense valves (N)
Mounting Restrictions
DFor stationary mounting only; do not use in any
mobile installation.
DY ou can replace the roller support arm on Series
350 hose reels with an accessory-base-mounted
support.
D
Hose reel enclosures do not fit on these reels.
WARNING
T o reduce the risk of injury when mounting a hose
reel overhead, always use a lift truck.

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
Installation – Roller Support Arm
Hose reels are shipped from the factory with the roller
support arm (10) at a 45 _ angle. If your application
requires the support arm to be in a vertical position for
a ceiling mount, follow the procedure below .
Changing the Position of the
Roller Support Arm
CAUTION
Change the arm before you mount the hose reel.
If the hose reel is already mounted, remove the
reel from its mounting, and move it to a
workbench. If you are removing the hose reel from
an overhead mounting, use a lift truck.
The procedure below maintains a minimum of two
screws holding the pedestal (1) and the flange (13)
together.
1.
Lay the reel on a flat surface so the pedestal (1) is
on the bottom.
2. Extend the hose and hose stop 6 to 12 in.
(15 to 30 cm) beyond the rollers, and latch the
reel.
3.
Remove the capscrew at position E, replace it in
position H, and tighten the capscrew .
4.
Remove capscrews at positions C and G.
5. Reposition the roller support arm (10) to the
vertical position.
6. Insert capscrews in position B and F , and tighten
them. See Fig. 2.
7. Remove the screw at position A, reinsert it at
position D, and tighten it.
8. Unlatch the hose, and allow it to retract.
9. Remount the reel, or continue with the installation
procedure on page 8.
Fig. 2 1
13
10
6-12"
(15-30 cm)
03911
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






Installation – Mounting Options
All Mountings
NOTE: Always use large flat washers with the bolts
you use to mount the hose reel pedestal to any
surface.
CAUTION
Be sure the mounting surface is strong enough to
support the reels, the weight of the lubricants, and
the stress caused by hard pulls on the service
hoses. See page 25 for the dry weights of the
hose reel assemblies.
NOTE: All accessories mentioned here are shown on
pages 22 to 24.
1. Select the reel bank mounting location.
a. For high ceilings, suspend a suitable support
structure for the reels, so the hoses will be
long enough to reach your service area.
b. A reel bank mounted in a one-lift service bay
should be at least 6 ft (1.9 m) from the center
line of the lift See Fig. 3.
c. In a two-lift bay , mount the bank equal
distance between the lifts. A bank of all motor
oil reels should be mounted about 5 ft (1.5 m)
from the center of the lift, toward the front of
the lift rails. See Fig. 3.
2. If you are installing permanent supply lines, drill
1.5-in. (38 mm) diameter holes through the ceiling
on the inlet side of the reels.
WARNING
T o reduce the risk of injury , when you are mounting
a hose reel overhead, always use a lift truck.
Position the hose reel so the pedestal is facing up.
Using the lift truck, raise the reel as close to the
mounting location as possible. Bolt the hose reel to
its mounting, and be sure it is secure before
lowering the lift truck.
Ceiling Mounting Without an I-Beam
1. Install the mounting frame (303) and base plate
(304) as shown in Fig. 4.
2. Slide the hose reel onto the base plate (304) and
install the hold-down plate (302) and capscrew
(301). T ighten the screw firmly . See Fig. 4.
3. Connect the supply line to the inlet hose of the
reel. Purchase the hose inlet kit separately . See
Accessories on page 22.
4. Adjust the spring tension of the reel. Hose reels
shipped with hoses come from the factory with the
tension preset for a typical installation. T o adjust
for more or less tension, see Increasing Spring
Tension on page 1 1. If you have purchased a
bare hose reel, see Installing a Hose on a Bare
Reel on page 10.
Fig. 3
5’ (1.5 m)
for motor oil
1639





6’ (1.9 m) minimum
for 1 lift
Center between
two lifts

Fig. 4
303
305
301
304
301
302
03718A

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Installation – Mounting Options
Ceiling Mounting Directly to an I-Beam
NOTE: The reel base is slotted (A) to allow two screws
to be started before mounting the reel to the support.
See Fig. 4.
1. Using the template (B) provided, drill holes in the
I-Beam (C). See Fig. 5.
2. Continue with Step 2 of Ceiling Mounting
Without an I-Beam
on page 8.
Ceiling Mounting to an I-Beam Without
Drilling Holes
NOTE: All accessories mentioned are shown on pages
22 to 24.
1. Secure two accessory mounting brackets (D) as
shown in Fig. 6. Use two mounting brackets for
each 1 to 3 capacity mounting channels (F).
2. Position the adjustable clamps (E) of the mounting
brackets over the I-Beam (C), and tighten them
securely . See Fig. 6.
3. Continue with Step 2 of Ceiling Mounting
Without an I-Beam
on page 8.
Wall Mounting
NOTE: All accessories mentioned are shown on pages
22 to 24.
1. Select the reel bank mounting location. Mount the
reel to a wall, using the provided template (B) for
laying out the holes you drill.
Y ou can mount an accessory base plate (304) to
the wall for easier removal of the hose reel for
servicing. See Fig. 7.
2. Continue with Step 2 of Ceiling Mounting
Without an I-Beam
on page 8.
Fig. 5
C
B
A
03719A
1655
Fig. 6
EC
D
F
Fig. 7
304
B
03720A

 
Installation – Installing a Hose
Installing a Hose on a Bare Reel
1. Locate the length and size of your hose in the
chart below . Note how many times you must turn
the reel to properly adjust the spring tension.
Hose Length No. of Reel T urns
40 ft (12.2 m) 11
50 ft (15.2 m) 13
60 ft (18.3 m) 15
2.
Place a piece of tape on the side of the reel flange
to use as a visual reference to help you count the
number of reel turns.
WARNING
Always wear heavy gloves when you adjust the
spring tension to protect your hands from being cut
on the hose reel.
3. W earing heavy gloves, firmly grab the outside
edge of the reel flange with both hands. See
Fig. 9. Wind the reel the proper number of turns,
rotating it in the direction shown in Fig. 9, and stop
only at latching locations. Stop the reel where
there is access to the hose swivel (34) (see Fig. 8)
and where the reel is securely latched.
4. Before you install the hose, attach a C-clamp (G)
to the reel flange to help prevent the reel from
unintentionally becoming unlatched and spinning
freely . See Fig. 9.
WARNING
Never allow the reel to spin freely . Doing so causes
the hose to spin out of control, which could cause
serious injury if you are hit by the hose.
5. Uncoil and extend the hose. Assemble the hose
stop (47) to the outlet end of the hose (48) and
tighten. See Fig. 10 on page 1 1.
6. Attach the hose (48) to the hose reel swivel (34),
and carefully remove the C-clamp. See Fig. 8.
7. Pull the hose hard enough to release the latch,
and slowly allow the hose to retract.
8. Position the hose stop (47) so the hose extends
far enough for all operators to reach the
dispensing valve. See Fig. 10 on page 1 1.
NOTE: The reel base (303) has two holes (H). Run the
inlet hose through either hole, depending on the
orientation of the hose reel. See Fig. 10 on page 1 1.
Fig. 8
34
48
03722
Fig. 9
40
G
48
22
03723A

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
Installation – Increasing Spring T ension
Increasing Spring Tension
1. Pull the hose out fully , and engage the latch.
2. Remove the dispensing valve (not shown) and the
hose stop (47). See Fig. 10.
3. Pull the hose (48) back through the hose rollers
(22). See Fig. 10.
4. W rap a loop of hose onto the reel flange (40).
5. Check the spring tension; the hose must pull out
fully and retract fully . W rap more loops, one at a
time, around the reel flange until the spring has the
desired tension.
NOTE: Do not put so many loops onto the reel that the
spring winds up tightly before the hose is fully
extended. Remove loops to decrease tension.
CAUTION
A spring that is wound too tightly prevents the hose
from getting pulled out all the way , which puts
excessive strain on the hose and reel spring and
could damage the reel.
6. Route the hose through the hose rollers and
reinstall the hose stop (S) and dispensing valve.
See Fig 10.
Fig. 10
DET AIL A – Hose Inlet Kits
JK
L
304
45
34
302
301
H
1641
1642
403
402
1/2 npt(m)
1/2 npt(f)
401
404
48
49
22
40



Model
219–097 only
T o supply line
Position hose stop (47)
for operator ’ s reach



303

 
Maintenance
Pressure Relief Procedure
INJECTION HAZARD
T o reduce the risk of serious injury ,
including fluid injection, splashing in the
eyes or on the skin, or injury from mov -
ing parts, always follow this procedure whenever
you shut of f the pump, and before inspecting,
removing, cleaning or repairing any part of the
pump or system.
WARNING
1. Close the supply pump’ s bleed-type master air
valve (required in pneumatic systems).
2. Open the dispensing valve until pressure is fully
relieved.
3.
Open the fluid drain valve at the pump fluid outlet.
Leave the drain valve open until you are ready to
use the system again.
If you suspect that the dispensing valve, extension, or
grease fitting coupler is clogged, or that pressure has
not been fully relieved after you have followed the
steps above, very slowly loosen the coupler or hose
end coupling to relieve the pressure gradually , then
loosen it completely . Then clear the clog.
Replacing the Service Hose
1. Relieve the pressure .
INJECTION HAZARD
T o reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure
Relief Procedure above.
WARNING
2. Fully extend the hose and latch it.
3. Attach a C-clamp (G) to the reel flange to help
prevent the reel from unintentionally becoming
unlatched and spinning freely . See Fig. 1 1.
Never
allow the reel to spin freely . Doing so causes
the hose to spin out of control, which could cause
serious injury if you are hit by the hose.
WARNING
4. Disconnect and remove the service hose.
5. Attach the hose (48) to the hose reel swivel (34),
and carefully remove the C-clamp. See Fig. 12.
6. Pull the hose hard enough to release the latch,
and slowly allow the hose to retract.
7. Position the hose stop so the hose extends far
enough for all operators to reach the dispensing
valve.
Fig. 11
36
37
G
03724A
Fig. 12
34
48
03722

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
Maintenance
Lubrication
Every six months, apply one or two drops of light
motor oil to lubricate the hose reel at point A. See
Fig. 13.
Fig. 13 A
03722
26

 
Service
Swivel
1. Relieve the pressure.
INJECTION HAZARD
T o reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure
Relief Procedure on page 12.
WARNING
2. Disassemble the parts as shown in Fig. 14 and 15
(depending on your hose reel model). Clean the
parts, and inspect them for wear or damage.
3. Grease the new parts, and lubricate the cavity of
the swivel assembly (34) with high-quality grease.
Install the parts as shown in Fig. 14 or 15,
depending on your hose reel model.
Fig. 14 High-Pressure Hose Reel
1645
34 39
46 12 20 15
11
15
12 20
PACKING DET AIL
Fig. 15 Medium-Pressure Hose Reel
39
34
15
20
15
11
12
15
20
O-ring MUST be cradled
in backup o-ring
PACKING DETAIL
15
Lubricate cavity
with grease





Lips of v-packings
MUST face reel flange

48 48
03726
21
21



Service
Reel Spring
1. Relieve the pressure , and disconnect the inlet
hose from the reel.
INJECTION HAZARD
T o reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure
Relief Procedure on page 12.
WARNING
2. If the hose reel is mounted overhead, remove it
from its mounting surface and take it to a work
bench for further repair.
3.
Fully extend the service hose (48), and latch the
hose reel.
4. Attach a C-clamp (B) to the hose reel flange to
help prevent the reel from unintentionally
becoming unlatched and spinning freely .
See Fig. 16.
WARNING
Never allow the reel to spin freely . Doing so causes
the hose to spin out of control, which could cause
serious injury if you are hit by the hose.
5. Disconnect and remove the service hose (48).
Fig. 16
A
40
48
22
B
03723A
6. Carefully remove the C-clamp (B).
7. W earing heavy gloves, hold the reel with both
hands and let it slide slowly through your hands
until the reel stops. See Fig. 16. When the reel
stops the spring tension has been released.

 
Service
Fig. 17
18a
36
C
31
A
18b
03727A
8. T o remove the roller support assembly (A),
remove the three screws (18a), and lift the arm of f
the reel. See Fig. 17.
9. Remove the one screw (18b) and remove the hose
drum (C) from the base (36). Lay the drum on a
work bench with the ratchet (31) side down.
10. For Medium-Pressure Hose Reels, remove the
retaining ring (12), swivel (34), retaining ring (1 1),
and spacer (21). See Fig. 15.
For High-Pressure Hose Reels, remove the swivel
assembly (34), retaining ring (1 1), and spacer (21).
See Fig. 14.
11. Before you continue with this procedure, read
the W arning below.
WARNING
Use extreme caution when handling the spring.
The spring (25)
, which is located behind the flange
(26), is always under great tension and could be
propelled from the lower flange with enough force
to cause serious injury . Refer to Fig. 18.
T o reduce the risk of serious injury when doing any
repair work that exposes you to the spring, be sure
to carefully follow the instructions below . Be sure
you understand this procedure before continuing
with the repair work.
12. Remove the screws (13) and nuts (9) from the reel
flanges (26 and 40). See Fig. 18.
13. Lay the reel flat. With extreme caution, lift up on
the flange (26) to expose the spring (25).
14. Carefully inspect the spring.
If either end of the spring (25) is worn or damaged
and does not hook properly on the reel hub (24) or
the pin (C), the spring needs to be replaced. See
Fig. 18. If the pin itself is broken, the lower reel
flange (40) must be replaced.
15. T o remove the spring, use locking pliers (A) placed
near the end of the spring, as shown, to compress
several rows of the spring (25) together , and lift out
the spring. See Fig. 18.
16. Before disposing of the spring, carefully attach a
minimum of two hose clamps (B) around the
keeper (D) and spring (25) bands as shown in Fig.
19.
17.
When greasing and installing the new spring, use a
locking pliers (A) to compress several rows of the
spring (25) together . See Fig. 18.
Coat the new spring and the flange (40) with a
multi-purpose, lithium-based grease before
installing the spring.



Service
CAUTION
T o ensure proper spring operation, the spring and
reel hub must be installed with the inside end of
the spring hooked into the reel hub (41) and the
outside end of the spring hooked to the pin (C).
See Fig. 18.
Fig. 18
41 25
40
03792
A
C
26
13
9
24
Fig. 19 02134
B25
BD
Latch
If the reel latch malfunctions or becomes sluggish,
disassemble the latching mechanism. See Fig. 20.
Clean and lubricate or replace the broken or worn
components as necessary .
LATCH ASSEMBL Y
Fig. 20
36
30
5
17
24
19 4
30
29
38
03739A

 
Parts List – Low/Medium Pressure
Model 237–020, Series B
Bare Hose Reel
Includes items 4 to 41
Model 237–021, Series B
Hose reel with 40 ft (12.2 m),1800 psi (126 bar) hose
Includes items 4 to 48
Model 237–022, Series B
Hose reel with 50 ft (15.2 m), 1800 psi (126 bar)
Includes items 4 to 45 and 49
Model 238–209, Series A
Hose reel with 40 ft (12.2 m),1800 psi (126 bar) hose
Includes items 4 to 45 and 50
Model 238–21 1, Series A
Hose reel with 40 ft (12.2 m),180 psi (12.4 bar) hose
Includes items 4 to 45 and 51
Model 238–213, Series A
Hose reel with 60 ft (18.3 m),180 psi (12.4 bar) hose
Includes items 4 to 45 and 52
Ref
No.
Part No. Description Qty Ref No. Part No. Description Qty
4 101–044 WASHER 1
5 101–079
RING, retaining 1
6 101–722
PIN, spring 1
7 102–039
PIN, straight 1
8 102–920 NUT
, lock; #10 4
9 105–332 NUT
, lock, hex; M5 x 0.08” 6
10 113–267 KEY
, square, parallel; 3/16” x 1” 1
11 106–082
RING, retaining, external 2
12 106–083
RING, retaining external 1
13 106–084 SCREW
, machine; M5 x 10 6
14 107–439 SCREW
, machine; #10 x 3/4” 4
15* 108–235 W
ASHER, backup 2
16 110–963 SCREW
, cap; 5/16–18 x 3/4” 6
17 110–974 BEARING 1
18 111–799 SCREW
, cap, flange head;
M8 x 1.25 4
19 112–731 NUT
, flanged, 1/2–13 UNC–2B 1
20* 166–702 O-RING 2
21 177–679 W
ASHER, retaining 8
22 178–670
ROLLER, hose 4
23 178–675 BRACKET, roller 1
24 178–681
HUB, reel 1
25 178–693
SPRING, reel, hose 1
26 224–126
FLANGE, reel 1
27 178–705
PIN, dowel 4
29 186–583
SPRING, torsion 1
30 276–382
DOG, ratchet 1
31 276–386 RATCHET 1
33Y187–034
LABEL, warning 1
34 187–559
SWIVEL, ASSEMBL Y1
35 189–056 T
AG, Caution (not shown) 1
36 189–979
REEL PEDEST AL 1
37 189–981
ROLLER SUPPOR T1
38 189–984 STUD 1
39 217–430
UNION, swivel; 3/8 npt 1
40 224–127
HOSE REEL FLANGE 1
41 236–997
REEL SHAFT 1
42Y306–297 T
AG, information (not shown) 1
45 218–341
HOSE ST OP KIT 1
48 221–092
HOSE, 1/2” ID, cpld 1/2 npt (mbe)
40 ft (12.2 m), 3000 psi (210 bar)
Maximum Working Pressure 1
49 221–093
HOSE, 1/2” ID, cpld 1/2 npt (mbe)
50 ft (15.25 m), 3000 psi (210 bar)
Maximum Working Pressure 1
50 238–207
HOSE, 5/8” ID, cpld 1/2 npt
40 ft (12.2 m), 1800 psi (126 bar)
Maximum Working Pressure 1
51 218–497
HOSE, 3/8” ID, cpld 1/2 npt
40 ft (12.2 m), 180 psi (12.4 bar)
Maximum Working Pressure 1
52 218–498
HOSE, 3/8” ID, cpld 1/2 npt
60 ft (18.3 m), 180 psi (12.4 bar)
Maximum Working Pressure 1
* These parts are also included in Repair Kit
224–450, which may be purchased separately .
Keep a repair kit on hand to reduce down time.
Y Replacement W arning labels, tags, and cards are
available at no cost.



Parts Drawing – Low/Medium Pressure
Detail for Placement of W ashers (21)
37
18
18
4
19
45
14
23
22
27
8
10
41
38 72917
516
31
11 21d
40
13
21c 24
25
39
Ref 48, 49, 50, 51, or 52
21a
11
34
15
15
26
21b
30
6
9
36
33
20
12
03715
48, 49, 50, 51, or 52
21c
21d
21b
21a


Use
at least one washer (21) here
Use four washers here



.030 maximum clearance



05390B

 
Parts List – High Pressure
Model 237–030, Series B
Bare hose reel
Includes 4 to 41
Model 237–031, Series B
Hose reel with 40 ft (12.2 m), 5000 psi (350 bar) hose
Includes 4 to 48
Model 237–032, Series B
Hose reel with 50 ft (15.2 m), 5000 psi (350 bar) hose
Includes items 4 to 47, 49
Model 237–033, Series B
Hose reel with 40 ft (12.2 m), 4000 psi (280 bar) hose
Includes items 4 to 47, 50, 51
Model 237–034, Series B
Hose reel with 50 ft (15.2 m), 4000 psi (280 bar) hose
Includes items 4 to 47, 51, 52
Ref
No.
Part No. Description Qty Ref No. Part No. Description Qty
4 101–044 WASHER 1
5 101–079
RING, retaining 1
6 101–722
PIN, spring 1
7 102–039
PIN, straight 1
8 102–920 NUT
, lock; #10 4
9 105–332 NUT
, lock, hex; M5 x 0.08” 6
10 113–267 KEY
, square, parallel; 3/16” x 1” 1
11 106–082
RING, retaining, external 2
12* 150–419
GLAND, male 1
13 106–084 SCREW
, machine; M5 x 10 6
14 107–439 SCREW
, machine; #10 x 3/4” 4
15* 155–938
GLAND, female 1
16 110–963 SCREW
, cap; 5/16–18 x 3/4” 6
17 110–974 BEARING 1
18 111–799 SCREW
, cap, flange head;
M8 x 1.25 4
19 112–731 NUT
, flanged, 1/2–13 UNC–2B 1
20* 150–418 V-P
ACKING, leather 4
21 177–679 W
ASHER, retaining 8
22 178–670
ROLLER, hose 4
23 178–675 BRACKET, roller 1
24 178–681
HUB, reel 1
25 178–693
SPRING, reel, hose 1
26 224–126
FLANGE, reel 1
27 178–705
PIN, dowel 4
29 186–583
SPRING, torsion 1
30 276–382
DOG, ratchet 1
31 276–386 RATCHET 1
33Y187–034
LABEL, warning 1
34 201–882
SWIVEL ASSEMBL Y1
35Y189–056 T
AG, W arning (not shown) 1
36 189–979
REEL PEDEST AL 1
37 189–981
ROLLER SUPPOR T1
38 189–984 STUD 1
39 155–494
UNION, swivel; 3/8 npt 1
40 224–127
HOSE REEL FLANGE 1
41 236–998
REEL SHAFT 1
42Y306–297 T
AG, information (not shown) 1
46* 167–528 SPRING 1
47 218–340
HOSE ST OP KIT 1
48 109–157
HOSE, 1/4” ID, cpld 1/4 x 3/8 npt
(mbe), 40 ft (12.2 m), 5000 psi
(350 bar) Maximum Working
Pressure 1
49 109–158
HOSE, 1/4” ID, cpld 1/4 x 3/8 npt
(mbe), 1 ft (0.31 m), 4000 psi
(280 bar) Maximum Working
Pressure 1
50 109–169
HOSE, 3/8” ID, cpld 1/4 x 3/8 npt
(mbe), 40 ft (12.2 m), 4000 psi
(280 bar) Maximum Working
Pressure 1
51 218–341
HOSE ST OP KIT 1
52 109–170
HOSE, 3/8” ID, cpld 1/4 x 3/8 npt
(mbe), 50 ft (15.25 m), 4000 psi
(280 bar) Maximum Working
Pressure 1
*
These parts are also included in Repair Kit
237–094, which may be purchased separately .
Keep a repair kit on hand to reduce down time.
Y Replacement W arning labels, tags and cards are
available at no cost.