Graco SD Series Use and care manual

Repair and Parts
SD Series™Cord
and Light Reel 3A2826B
For storing electric cord used to provide electricity and/or light. For indoor and dry
location use only.
Not approved for use in explosive atmospheres or hazardous locations.
Models: pages 3 and 4
X
Important Safety Instructions
Read all warnings and instructions in this
manual and in SD Series Cord and Light Reel
Installation manual. Save all instructions.
Size 5 Model
Size 10 Model
EN

Table of Contents
23A2826B
Table of Contents
120 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
230 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Adjusting Spring Tension . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing the Spring Cassette . . . . . . . . . . . . . 11
Replacing the Accessory Cord . . . . . . . . . . . . . 12
Electrical Power Cords . . . . . . . . . . . . . . . . . . . 17
Slip Ring Replacement . . . . . . . . . . . . . . . . . . . 19
Single Industrial Receptacle 120V Models . . . . 21
NEMA 5-20R (24N871) . . . . . . . . . . . . . . . . . . . 21
Single Industrial Receptacle
230 Models
CEE 7/7 16 Receptacle (24N872) . . . . . . . 21
Fluorescent Light (16N223) . . . . . . . . . . . . . . . 22
Fluorescent Light with Tool Tap (16N224) . . . . . 22
LED Light 120V (16N227) . . . . . . . . . . . . . . . . . 22
Tool Tap 120V (16N226) . . . . . . . . . . . . . . . . . . 22
Duplex GFCI Industrial Receptacle . . . . . . . . . . 24
5-15R (24N880) 5-20R (24N881) . . . . . . . . . . . 24
Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . 25
For Fluorescent Lights - 16P697 . . . . . . . . . . . . 25
For 230V LED Lights - 16P1696 . . . . . . . . . . . . 25
Parts
Size 5 shown . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Size 5 and Size 10 Models . . . . . . . . . . . . . . . . 28
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dimensions - Size 5 and Size 10 Models . . . . . 35
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36
Related Manuals
3A2592 - SD Electric Cord Reel Instructions
3A2828 - Reel Enclosure Installation
406742 - Ball Stop Kit
406743 - Roller Guide Kit

120 Volt Models
3A2826B 3
120 Volt Models
Model Description Size
Cord
Length Insulation
Power
Cord
Connect Accessory
Blue
Wire Gauge
(AWG)
Current
(Amperes) Size 5 Size 10
24M510
Cord, No
Accessory
16 13
✓50 feet
15 meters SJTOW
NEMA
5-15P
(24N866)
-
24M511
16 10
✓95 feet
29 meters SJTOW
NEMA
5-15P
(24N866)
-
24M512
12 20
✓50 feet
15 meters SJOOW
NEMA
5-20P
(24N868)
-
24M513
12 18
✓95 feet
29 meters SJOOW
NEMA
5-20P
(24N868)
-
24M517
Single Industrial
Receptacle
16 13 ✓35 feet
10 meters SJTOW
NEMA
5-15P
(24N866)
NEMA
5-15R
(24N892)
24M518
16 13
✓50 feet
15 meters SJTOW
NEMA
5-15P
(24N866)
NEMA
5-15R
(24N893)
24M521
12 20 ✓35 feet
10 meters SJOOW
NEMA
5-20P
(24N868)
NEMA
5-20R
(24N871)
24M522
12 20
✓50 feet
15 meters SJOOW
NEMA
5-20P
(24N868)
NEMA
5-20R
(24N871)
24M524
12 18
✓
95 feet
29 meters SJOOW
NEMA
5-20P
(24N868)
NEMA
5-20R
(24N871)
24M525 Duplex GFCI
Industrial
Receptacle
12 20
✓50 feet
15 meters SJOOW
NEMA
5-20P
(24N868)
Duplex NEMA 5-20R
(24N881)
24M526
12 18
✓95 feet
29 meters SJOOW
NEMA
5-20P
(24N868)
Duplex NEMA 5-15R
(24N880)
24M527
Fluorescent
Light
16 0.3 ✓35 feet
10 meters SJTOW
NEMA
5-15P
(24N866)
16N223
24M528
16 0.3
✓50 feet
15 meters SJTOW
NEMA
5-15P
(24N866)
16N223
24M529
16 0.3
✓95 feet
29 meters SJTOW
NEMA
5-15P
(24N866)
16N223
24M530
Fluorescent
Light with Tool
Tap
16 10 ✓35 feet
10 meters SJTOW
NEMA
5-15P
(24N866)
16N224
24M531
16 10
✓50 feet
15 meters SJTOW
NEMA
5-15P
(24N866)
16N224
24M532
16 10
✓95 feet
29 meters SJTOW
NEMA
5-15P
(24N866)
16N224

230 Volt Models
43A2826B
230 Volt Models
24M533
LED Light
16 0.05 ✓35 feet
10 meters SJTOW
NEMA
5-15P
(24N866)
16N227
24M534
16 0.05
✓50 feet
15 meters SJTOW
NEMA
5-15P
(24N866)
16N227
24M535
16 0.05
✓95 feet
29 meters SJTOW
NEMA
5-15P
(24N866)
16N227
24M536
LED Light with
Tool Tap
16 12 ✓35 feet
10 meters SJTOW
NEMA
5-15P
(24N866)
16N227 - light
16N226 - tool tap
24M537
16 12
✓50 feet
15 meters SJTOW
NEMA
5-15P
(24N866)
16N227 - light
16N226 - tool tap
24M538
16 10
✓95 feet
29 meters SJTOW
NEMA
5-15P
(24N866)
16N227 - light
16N226 - tool tap
Model Description Size
Cord
Length Insulation
Power
Cord
Connect Accessory
Blue Wire Gauge
Current
(Amperes) Size 5 Size 10
24M514
Cord, No
Accessory
1,5 mm210 ✓10 meters H05RR-F - -
24M515 1,5 mm210 ✓15 meters H05RR-F - -
24M516 2,5 mm216 ✓25 meters H07RN-F - -
24M539
LED Light
1,5 mm20.05 ✓10 meters H05RR-F
CEE 7/7
16 A
(24N867)
16N225
24M540 1,5 mm20.05
✓
15 meters H05RR-F
CEE 7/7
16 A
(24N867)
16N225
24M541 1,5 mm20.05
✓
25 meters H05RR-F
CEE 7/7
16 A
(24N867)
16N225
24M542
Single Industrial
Receptacle
1,5 mm210 ✓10 meters H05RR-F
CEE 7/7
16 A
(24N867)
CEE 7/7
16 A
(24N872)
24M543 1,5 mm210
✓
15 meters H05RR-F
CEE 7/7
16 A
(24N867)
CEE 7/7
16 A
(24N872)
24M544 2,5 mm216
✓
25 meters H07RN-F
CEE 7/7
16 A
(24N869)
CEE 7/7
16 A
(24N872)
Model Description Size
Cord
Length Insulation
Power
Cord
Connect Accessory
Blue
Wire Gauge
(AWG)
Current
(Amperes) Size 5 Size 10

Warnings
3A2826B 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding setup, or misuse of the cord reel can cause fire or death by
electric shock. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
•This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated
in the figure below.
• Connect only to grounded electric outlet. Fully insert plug into outlet. Do not connect a three-prong plug to a
two-hole outlet.
• Fully insert appliance plug into end of accessory cord. Do not connect a three-prong appliance plug to a two hole
cord reel.
• Do not remove, bend or modify any metal prongs or pins of cord reel or appliances plugged into cord reel.
•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified
electrician.
• Make sure appliances are off before connecting cord reel to outlet.
• Do not use excessive force to make connections.
• Cord reel is marked for indoor use and is to be used indoors only. Always store cord reel indoors.
• Keep cord reel and accessories away from water. Do not use when wet.
• Grasp plug to remove from outlet. Do not unplug by pulling on power cord.
• Look for the number of watts or amperes on appliances to be plugged into cord reel. See label on cord reel for
specific wattage or amperage. Do not plug more than the specified number of watts or amperage into this cord
reel.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
DANGER
120V US 230V

Warnings
63A2826B
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that
flammable fumes can ignite or explode. To help prevent fire and explosion:
•When installing a cord reel above a hazardous location the reel must be mounted at such a height that the lamp
guard cannot reach within 18 inches of the floor.
• Do not plug one cord reel into another.
• Avoid overheating, do not cover cord reel or accessories with any material.
• Always unplug cord reel when not in use.
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until you iden-
tify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Inspect thoroughly before each use. Do not use if damaged. Replace worn or damaged parts immediately with
genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety haz-
ards.
• Make sure cord reel is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route power cords and accessory cords away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not run cord through ceilings, walls or floors.
• Do not drive, drag or place objects over cord reel cord.
• Do not walk on cord.
• Do not use cord to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.

Component Identification
3A2826B 7
Component Identification
Key:
A Spool
BPowerCord
C Accessory Cord
D Cord Stop
E Base Plate
F Support Arm
G Pawl (cutaway view - part is located behind support arm)
FIG. 1
A
GD
F
B
C
E

Component Identification
83A2826B
Adjusting Spring Tension
Increasing Spring Tension
1. Disconnect cord reel from power source by unplug-
ging power cord from outlet.
2. Pull out accessory cord, 1 to 2 turns and engage
pawl.
3. Pull accessory cord back through cord rollers.
4. Wrap a loop of accessory cord onto the spool. See
Table 1, Recommended Number of Pre-Turns.
5. Check the spring tension; the accessory cord must
pull out fully and retract fully. Wrap more loops, one
at a time around the spool until the spring has the
desired tension.
NOTE: Do not put so many loops onto the reel that the
spring winds up tightly before the accessory cord is fully
extended.
Decreasing Spring Tension
1. Disconnect cord reel from power source by unplug-
ging power cord from outlet.
2. Pull out accessory cord, 1 to 2 turns and engage
pawl.
3. Pull accessory cord back through cord rollers.
4. Remove loops of accessory cord to decrease ten-
sion.
5. Check the spring tension. Unwrap more loops, one
at a time from the spool until the spring has the
desired tension.
Table 1:
Recommended Number of Pre-Turns
• Never allow reel to spin freely. Doing so could
cause serious injury if you are hit by the plug,
accessories, or other moving parts.
• Reel must be bolted securely in place when mak-
ing adjustments.
Model No. of Turns
24M510 2
24M511 2
24M512 3
24M513 3
24M514 3
24M515 2
24M516 3
24M517 3
24M518 2
24M521 3
24M522 3
24M524 3
24M525 3
24M526 3
24M527 3
24M528 2
24M529 2
24M530 3
24M531 2
24M532 2
24M533 3
24M534 2
24M535 2
24M536 3
24M537 2
24M538 2
24M539 3
24M540 2
24M541 3
24M542 3
24M543 2
24M544 3

Troubleshooting
3A2826B 9
Troubleshooting
Problem Cause Solution
Cord will not retract fully
Outlet attachment is too heavy Increase spring tension. See
Increasing Spring Tension, page 8.
Spring lost tension
Spring is broken
Replace spring. See Replacing
Spring Cassette instructions, page
11.
Cord will not retract at all
Spring is broken Replace spring. See Replacing
Spring Cassette, page 11.
Spring has lost tension Increase spring tension. See
Increasing Spring Tension, page 8.
Reel will not latch
Broken pawl Replace pawl. See instruction man-
ual included with Latch Kit 15Y503.
Broken pawl spring
Replace pawl spring. See instruc-
tion manual included with Latch Kit
15Y503.
Pawl not lined up with ratchet plate.
See FIG. 13, page 16 for correct
operating position. Realign pawl
with ratchet plate if not correctly
positioned. See Step 17, page 16.
No electrical power at the output
end of accessory cord
Accessory disconnected from cord
end
Reconnect accessory to output end
of accessory cord.
Accessory is broken Replace accessory.
Wires are not connected
Check all connections. Reconnect
any loose wires connections. Or
replace cord if problem with cord is
discovered
Worn slip-ring /brushes Replace worn slip-ring/brushes,
page 19.
Cord reel is not providing adequate
ground
Cord is damaged Replace cord.
Cord or reel was installed incor-
rectly
Review installation procedures to
identify problem. See SD Cord Reel
Installation manual.
Worn slip-ring /brushes Replace worn slip-ring/brushes,
page 19.
Cord locked when accessory cord
was fully extended
Slip-ring cover is assembled in the
incorrect position
Relocate slip-ring cover in correct
location, page 19.

Troubleshooting
10 3A2826B
Breaker or fuse trip out (GFCI
accessory or European models
only)
Application does not conform to the
electrical rating of the reel
Check electrical rating on reel label.
Do not attempt to use a reel that is
not rated for the application.
Wires are broken or shorted Replace all damaged wires.
GFCI models only: power was
removed from unit Reset GFCI.
Cord could not extend fully Spring has too much tension
applied
Release some of the spring tension.
See Decreasing Spring Tension,
page 8.
Problem Cause Solution

Repair
3A2826B 11
Repair
Replacing the Spring Cassette
Kits❖: 24M452, 24M453, 24M454, 24M455, 24M460,
24M462, 24M463
Reference letters used in the following procedure refer
to the kit parts table below and Parts page 27. See Parts
pages for additional information regarding kits and their
related models.
Disassembly
1. Disconnect cord reel from power source by unplug-
ging main supply plug from outlet.
2. Remove spring tension. See Adjusting Spring Ten-
sion/Decreasing, page 8.
3. For Size 5 models: Loosen the six 10 mm hex nuts
(20) and remove spring cassette (FIG. 2).
For Size 10 models: Loosen the eight 10 mm hex
nuts (20) and remove spring cassette (FIG. 2).
Reassembly
1. Assemble the hub (32) into the new spring cassette
(100) supplied in the kit (FIG. 2).
NOTE: The hook of the spring (a) and the hook of
the hub (b) must maintain the direction as shown in
FIG. 3.
2. Assemble the spring cassette (100) with the hub
(32) onto the shaft (7).
NOTE: When the spring cassette (100) is assem-
bled into the shaft (7) the surfaces (a and b) must be
aligned as shown in FIG. 3.
3. For Size 5 models: Replace and tighten the six 10
mm hex nuts (20) 26.6 in-lbs (3 N.m) (FIG. 2).
For Size 10 models: Replace and tighten the eight
10 mm hex nuts (20) 26.6 in-lbs (3 N.m) (FIG. 2).
4. Add tension back to reel. See Table 1on page 8.
5. Plug in cord reel.
Ref Part No. Description Qty
100 ❖KIT, spring cassette 1
FIG. 2: Size 10 shown
20
100
32
7
FIG. 3
a
b

Repair
12 3A2826B
Replacing the Accessory Cord
Kits†: 24N882, 24N885, 24N886, 24N887, 24N888,
24N889, 24N890, 24N891, 24N892, 24N893, 243N894,
24N895, 24N896
Reference letters used in the following procedure refer
to the kit parts table below and Parts page 27. See Parts
pages for additional information regarding kits and their
related models.
Disassembly
1. Disconnect cord reel from power source by unplug-
ging main supply plug from outlet.
2. If the cord reel is enclosed, remove enclosures as
necessary to access cord reel.
3. Remove spring tension. See Decreasing Spring
Tension, page 8.
4. Remove remaining cord from spool.
5. Remove ball stop from accessory cord end and put
all the parts in a safe place to reinstall on the new
cord later (FIG. 4).
a. Loosen and remove screws (18) and nuts (19).
b. Separate two ball stop components (17) to
remove from end of accessory cord.
6. Loosen and remove strain relief nut (5) (FIG. 5) to
allow power cord to move freely.
7. While supporting the spool, loosen 34 mm hex nut
(4) (FIG. 4).
ELECTRIC SHOCK HAZARD
All electrical wiring must be done by a qualified electri-
cian and comply with all local codes and regulations.
Ref Part No. Description Qty
101 † KIT, cord replacement, includes 1
101a CORD, 1
101b TERMINAL, ring 1
101c TERMINAL, insulated 1
Never allow the reel to spin freely. Doing so causes the
cord reel to spin out of control, which could cause seri-
ous injury if you are hit by the plug, accessories or
other moving parts
FIG. 4
FIG. 5
17
18
19
4
5

Repair
3A2826B 13
8. Pull spool assembly away from arm and pedestal.
9. For Size 5 models: Loosen six 10 mm hex nuts
(20) and remove cover (36). (FIG. 6).
For Size 10 models: Loosen eight 10 mm hex nuts
(20) and remove cover (36). (FIG. 6).
10. Loosen three phillips screws (A) on slip ring brush
bracket (22) (FIG. 7).
11. Remove wires from slip ring brush bracket (22) (FIG.
7).
Take special care not to damage power cord when
loosening hex nut. A damaged power cord presents a
threat of electric shock and a fire hazard.
FIG. 6: Size 10 shown
36
20
FIG. 7
44
22
Top Vi ew A
33
20
47

Repair
14 3A2826B
12. For 230V models only disconnect the brown wire
(A) from the over current protection device (47).
Remove wire from “LOAD” side of device. (FIG. 8)
13. Loosen 10 mm hex nut (20) to relieve tension on
cord clamp (33) (FIG. 7).
14. Pull cord back through the grommet (44) in the
spool side (FIG. 7).
FIG. 8
LINE
LOAD
47
A

Repair
3A2826B 15
Reassembly
1. Route new cord (101a) through grommet (44) and
cord clamp (33). Tighten 10 mm hex nut to 6 in-lbs
(3 N.m) on cord clamp (33) to hold the cord in place
securely (FIG. 7, page 13).
NOTE: Ensure there is enough extra cord between cord
clamp and slip ring before securing cord clamp (33).
2. For 230V models, attach brown wire to over current
protection device. (FIG. 8)
3. Attach wires to slip ring brush bracket (22). Refer to
Table 2 to ensure the wires are installed in the cor-
rect orientation. (FIG. 9)
4. Attach spool ground wire (W) to slip ring brush
bracket (22).
5. Tighten to 10.2 in-lbs (1.15 N.m) with phillips screws
on slip ring brush bracket (22).
6. Ensure gasket (34) is in place. Refer to FIG. 10 for
correct placement.
7. Reassemble cover (36).
8. For Size 5 models: Tighten six 10mm hex nuts (20)
to 26.6 in-lbs (3 N.m).
For Size10 models: Tighten eight 10mm hex nuts
(20) to 26.6 in-lbs (3 N.m).
9. With accessory cord secured to the spool, wrap all
the cord around the spool. Wrap cord in a clockwise
direction when looking at the spring cassette. (FIG.
11)
Table 2
Grounding
(X) (W)
Hot
(Y)
Neutral
(Z)
120V Green Black White
230V Green-Yellow Brown Blue
FIG. 9
X
Y
Z
22
W
FIG. 10: Size 10 shown
FIG. 11: Size 10 shown
34
36
20

Repair
16 3A2826B
10. Mount spool assembly into arm and pedestal taking
care to ensure keyed shaft aligns with arm and ped-
estal. Ensure washer is in place as shown in FIG.
12.
11. Tighten 34 mm hex nut (4) to 59 ft-lbs (80 N.m).
(Refer to FIG. 5, page 12 for the location of this
part.)
12. Check pawl to make sure it is not wedged (FIG. 13).
13. Tighten strain relief nut (5) to 11 ft-lbs (15 N.m).
(Refer to FIG. 5, page 12 for the location of this
part.)
14. Route accessory cord through roller guide.
15. Position the two ball stop (17) halves around cord.
Insert screws (18) through ball stop and hand
tighten nuts (19) to hold ball stop in place. (FIG. 4,
page 12)
16. Adjust spring tension. See Adjusting Spring Ten-
sion, page 8.
17. Install accessory to end of accessory cord. See
appropriate section of this manual for accessory
installation.
18. If used, reassemble cord reel enclosure following
procedure described in the SD Reel Enclosure
Installation Instruction manual.
FIG. 12
Take special care not to damage power cord when
loosening hex nut. A damaged power cord presents a
threat of electric shock and a fire hazard.
keyed
shaft
washer (8)
FIG. 13
Incorrect
Correct

Repair
3A2826B 17
Electrical Power Cords
Kits◆: 24N866, 24N867, 24N868, 24N869, 24N870
Reference letters used in the following procedure refer
to the kit parts table below and Parts page 27. See Parts
pages for additional information regarding kits and their
related models.
Disassembly
1. Disconnect cord reel from power source by unplug-
ging main supply plug from outlet.
2. Continue disassembly procedure for Replacing the
Accessory Cord Instructions, Steps 2 - 9, pages 12 -
13.
3. Loosen and remove three 7 mm hex nuts (A) and
lockwashers (B) from slip ring (21) (FIG. 14).
4. Cut wire at ring terminals (43). (FIG. 15)
5. Remove power cord (37). (FIG. 15)
ELECTRIC SHOCK HAZARD
All electrical wiring must be done by a qualified electri-
cian and comply with all local codes and regulations.
Ref Part No. Description Qty
102 ◆KIT, power cord, includes 1
102a CORD 1
102b PLUG (included in 24N868 and
24N869)
1
102c TERMINAL, ring 3
102d STOP, cord gland 1
102e LABEL, safety (only on 120V
models)
1
102f LABEL, safety (only on 120V
models)
1
102g LABEL, safety (only on 120V
models)
1
FIG. 14
FIG. 15
21
A
B
43
37

Repair
18 3A2826B
Reassembly
1. Route power cord (102a) through strain relief nut
(5), cord stop (102d), 34 mm hex nut (4), star
washer (27) through pedestal arm, washer (8), and
then through shaft (7). (FIG. 16)
2. Orient cord so wires route to appropriate holes and
to the left side of the desired mounting stud as
shown in FIG. 17 and Table 3.
3. Use new ring terminals (102c) from kit and crimp
onto each conductor of the cord.
NOTE: Test each crimp by performing a pull test on
each conductor to ensure proper crimp.
4. Mount terminal rings (102c) to appropriate mounting
stud as shown in FIG. 18. Refer to Table 3 for wire
locations.
5. Install three lock washers (B) and three 7 mm hex
nuts (A). Tighten nuts to 10.2 in-lbs (1.15 N.m). (FIG.
19)
FIG. 16
FIG. 17
102a
102d
7
4
5
27 8
1
2
3
Left
Side
Table 3
Grounding Hot Neutral
1* 2* 3*
120V Green Black White
230V Green/Yellow Brown Blue
FIG. 18
FIG. 19
2*
3*
102c
1*
21
A
B

Repair
3A2826B 19
6. Continue reassembly procedure for Replacing the
Cord Instructions, Steps 7 - 18, page 15.
Slip Ring Replacement
Reference letters used in the following procedure refer
to the kit parts table below and Parts page 27. See Parts
pages for additional information regarding kits and their
related models.
Disassembly
Slip Ring Brush Bracket
1. Disconnect cord reel from power source by unplug-
ging main supply plug from outlet.
2. Continue disassembly procedure for Replacing the
Accessory Cord Instructions, Steps 2 - 13, pages 12
- 13
3. Disassemble two 10 mm hex nuts (20) holding slip
ring brush bracket (22) to slip ring (21). Remove slip
ring brush bracket. (FIG. 20)
Slip Ring
4. In order to remove slip ring (21), disassembly of
spring cassette is required. Remove spring cas-
sette. Continue Disassembly with Steps 1-3 of the
Replacing the Spring Cassette section on page 11
of this manual.
5. Remove retaining clip (25).
6. Slide shaft (7) out of spool.
7. Loosen two set screws (A) and grounding lug on
shaft (7). (FIG. 22)
8. Slide slip ring off of the shaft.
Reassembly
1. Insert the slip ring (103a) onto shaft (7) (FIG. 22).
Ref Part No. Description Qty
103 24N687 KIT, slip ring and brush 1
103a RING, slip 1
103b BRACKET, carbon brush 1
103c TOOL, assembly, repair, slip ring 1
FIG. 20
20
21
22
FIG. 21
FIG. 22
25
7
103a
7
A

Repair
20 3A2826B
2. Align set screw holes (A) on shaft (7) with proper
holes on new slip ring. Tighten set screw to hand
tight.
3. Re-install ground lug and wire between position 1
on slip ring and ground lug on shaft (7).
4. Re-install retaining clip (25) onto shaft (7) and slip
ring (103a) in place. (FIG. 21)
5. Press tool (103c) onto the slip ring brush bracket
(103b) as shown in FIG. 23.
6. Install slip ring brush bracket (103b) onto spool.
Tighten two 10 mm hex nuts (20) to 26.6 in-lbs (3
N.m).
7. Remove tool (103c) from assembly (FIG. 25).
8. Continue Reassembly with Steps 3 - 18 of the
Replacing the Accessory Cord section, beginning
on page 15 of this manual.
FIG. 23
FIG. 24
103c
103b
103c
20
103b
103a
FIG. 25
103c