GrainPro GRAINSAFE BAG-1.0 User manual

GRAINPRO® GRAINSAFE™ BAG-1.0
INSTRUCTION MANUAL
MA4010RLR1009-6

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MA4010RLR1009-6
GrainPro Inc.
4410A Connecticut Avenue. NW, #163, Washington, DC 20008
Tel: [phone]
Email: [e-mail]
GrainPro® Philippines, Inc.
Lot 46 Efficiency Avenue, Subic Bay Gateway Park I, Subic Bay Freeport Zone 2222 Philippines
Phone: [phone] Fax: [phone] Website: www.grainpro.com
Email: [e-mail]
GrainPro Kenya
Space Apartments, GF Shio A2 Maimahui Rd. Nairobi West, Kenya
Tel: [phone]
Fax: [phone]
Email: [e-mail]
GrainPro Mexico, S de RL de CV
Ctoo. Garona No. 903, Sección Tres, Col. Amberes, 37237,
León, Gto. Mexico
Mobile: [phone]
Email: [e-mail]
GrainPro Costa Rica S.R.L.
Residencial Valle del Sol, Calle Lajas, Casa #27 Alto de las Palomas,
Santa Ana, San José, Costa Rica
Tel: [phone]
Email: [e-mail]
GrainPro India Post-Harvest Technology Pvt. Ltd.
Office Number 18A109, WeWork Berger Tower 18th Floor,
C-001/A2, Sector 16-B, Noida, INDIA –201301
Landline: [phone]
Customer Service : [phone]
Email: [e-mail]
GrainPro® Inc., 1401 K Street NW, Suite 502, Washington D.C. 20005 USA
Copyright 2019 GrainPro®, Inc.

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TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................................... 4
2. CHECKLIST.................................................................................................................................... 5
3. COMPONENTS ............................................................................................................................. 6
4. SPECIFICATIONS........................................................................................................................... 6
5. WARNINGS………………………………………………………………………………………………………………………………7
6. RECOMMENDED MAXIMUM MOISTURE CONTENT FOR SAFE STORAGE…………………………………7
7. INSTALLATION.............................................................................................................................. 7
Site selection .......................................................................................................................... 8
Termite Control………………………………………………………………………………………………………………….8
Rodent Control………………………………………………………………………………………………………………….9
Loading ................................................................................................................................. 10
Zipping.................................................................................................................................. 11
Installation of rodent guard (RG) ......................................................................................... 12
Outdoor installation ............................................................................................................. 13
Monitoring the oxygen level ................................................................................................ 13
Dismantling........................................................................................................................... 14
8. Preventing Condensation………………………………………………………………………………………………………14
Why does condensation occur ............................................................................................. 14
Moisture content (MC) requirement for safe storage ......................................................... 14
9. Maintenance and Care………………………………………………………………………………………………………….15
Regular Examination ............................................................................................................ 15
Repairing punctures and other damages ............................................................................. 15
Recommended weekly monitoring ...................................................................................... 15
Cleaning................................................................................................................................ 16
Safekeeping .......................................................................................................................... 16
Prohibited item not allowed to ship..................................................................................... 16
Recycling............................................................................................................................... 16
10. FREQUENTLY ASKED QUESTIONS AND ANSWERS………………………………………………………………….16
11. WARRANTY CLAUSE………………………………………………………………………………………………………………18

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1. INTRODUCTION
The GrainPro® GrainSafe BagTM - 1.0 is a portable bagged storage for grain and seed, normally
set-up at ground levels such as on concrete pavement or on a pallet. The use of a platform is
also an option. It safely stores any dry agricultural commodities like maize, wheat, paddy,
coffee, and others at or below safe moisture content. It works under the principle of
hermeticity (airtight). It is made from a specially designed food grade, Ultra-Hermetic material,
and zipper system. Insects’ natural breathing process depletes the available oxygen and
replaces it with carbon dioxide. This conversion typically occurs within 10 days of storage. The
heavier the infestation, the more rapid is the kill. The liner of the GrainSafe BagTM is a UV-
resistant, waterproof, low permeability and is resistant to rodent penetration when properly
installed.
1.1. FEATURES:
1.1.1. The quality of commodities is preserved without the use of chemicals.
1.1.2. It maintains its effectiveness under rainfall and wind conditions, evenmonsoons.
1.1.3. It is designed to be used inside or outdoor provided that the shade or cover is installed.
1.1.4. It can be set-up on a platform with anti-rodent protection to prevent rodent attack.
1.1.5. It is designed to store commodities up to one ton capacity.
1.1.6. A green technology for organic product storage (certified safe for organic grain storage-
secondary packaging)
1.2. PRODUCT GUARANTEE:
1.2.1. In accordance with the terms and conditions herewith, GrainPro®Inc., guarantees the quality of
this product per its written warranty provided it is used according to the instructions in this
manual.
1.2.2. Please read and understand the manual thoroughly before using the GS Bag-1.0TM.
1.3. COMMENTS, COMPLAINTS, AND/OR CLARIFICATIONS:
1.3.1. Please contact [e-mail].
1.3.2. All queries will be answered by our team of post-harvest solutions experts.

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2. CHECKLIST
Please inspect your GrainPro® GS Bag-1.0TM to ensure that the package includes the following items:
PART NAME DESCRIPTION IMAGE
2.1. CARRY BAG 2.1.1. GrainSafe bag.
2.1.2. Small parts.
2.1.3. Instruction manual.
2.2. ZIPPER PULL 2.2.1. For zipper sealing.
Two (2) pieces (left
and right)
2.3. PATCHING 2.3.1. White-colored PVC
MATERIAL roll for patching
the holes and
damaged.
One (1) piece
(30cm x 1.5m)
2.4. PETACKS BOND 2.4.1. For patching PVC
GLUE materials.
One (1) tube
2.5. RODENT GUARD 2.5.1. For platform post
to prevent rodent
access when storing
the empty GS Bag-
1.0TM.
Four (4) pieces per
pack

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2.6. INSTRUCTION
MANUAL
2.6.1. Installation
instructions.
2.6.2. Maintenance
instructions.
2.6.3. Frequently asked
questions and
answers.
2.6.4. Warranty clause.
3. COMPONENTS
4. SPECIFICATIONS
PARAMETER
STANDARD
Material
Flexible Polyvinyl Chloride
(PVC)
Thickness, mm (inch)
0.83(0.033) ±7%
Color
White
Material weight, g/m2
1,050
Oxygen Transmission Rate (OTR), cm3/m3/day@ 0.1MPa
500

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Water Vapor Transmission Rate (WVTR), g/m3/day
9
Product Life, years
15
Warranty, years
5
Sealing Mechanism
PVC Hermetic Zipper
Capacity, kg(lbs.) Based on wheat
1000 (2205)
Dimensions, (A x B x C), cm (inch)
120 x 120 x 200(47 x47 x 79)
Product Weight, kg (lbs)
12.5 (28)
Packed Dimensions, cm. (inch)
100 x 40 x 10 (39 x 16 x 4)
Packed volume, m3(ft3)
0.04 (1.4)
5. WARNING!
5.1 Do not put fresh produce or commodities with high moisture content inside the GS Bag 1.0TM.
5.2 Do not wear shoes with spikes that might cause damage to the GS Bag 1.0 TM.
5.3 Do not directly install the GS Bag 1.0 TM without clearing away debris and other foreign
materials.
5.4 Do not smoke during installation, as cigarette butts might burn and damage the GS Bag 1.0TM.
5.5 Do not put the GS Bag 1.0TM on top of a wooden pallet or equivalent to prevent puncture by
sharp edges and nails.
5.6 Do not keep the GS Bag 1.0 TM unclean. Refer to 7.4 for proper safekeeping.
5.7 Do not allow loading vehicles (i.e., forklift/trucks) to run over the GS Bag 1.0 TM as this will cause
damage to the PVC material.
6. RECOMMENDED MAXIMUM MOISTURE CONTENT FOR SAFE STORAGE (WET BASIS)
Barley
12%
Black Pepper
10%
Cashew nuts
8%
Chia seeds
7%
Chickpeas
12%
Cocoa beans
7%
Coffee beans
12%
Cotton seed
10%
Cowpea
12%
Maize
13.5%
Millet
12%
Mung bean
12%
Oats
12%
Paddy
13.5%
Paddy, rice bran
11%
Peanuts, shelled
7%
Red Chili Pepper
8-10%
Rice, milled
12%
Rye
12%
Sesame
5.5%
Sorghum
12%
Soybean
12%
Sunflower
7%
Wheat
13%

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You may also contact us through [e-mail] for more information or for commodities
that are not on the list.
7.2.TERMITE CONTROL
Overview of Termite
a. The two most common types
of termites are "dry wood"
and "ground," or
subterranean termites.
b. Termites need moisture to
survive and will die if
exposed to sunlight or open
air for more than a few
minutes. Their tunnels
protect them from these
elements.
c. High moisture areas like basements and crawl spaces are very attractive to
termites and can serve as starting points for an infestation.
Description (Subterranean Termite)
a. Food and moisture:
▪Need a great deal of moisture from soil or damp wood. Cellulose (from wood)
is part of their diet.
b. Habitat:
▪Usually, they live in the soil but can be above ground if enough moisture is
present. They have large colonies.
c. Evidence of activity:
▪Protective mud tubes ascending from the ground to the structure or protruding
from walls, etc.
7. SITE SELECTION
5.8 In selecting a site, look for a concrete or
asphalt platform.
a. A smooth area away from standing or
running water.
b. Prepare the site by clearing away all
sharp objects (stones, broken glasses,
nails, etc.) that may puncture the GS
Bag-1.0TM.
c. An inspection path around the
perimeter (at least 75cm).
If ground will be used as a flooring, put a
layer (5cm) of fine sand (or any equivalent)
on top of the soil as a ground foundation
to prevent rats and termites from
damaging the bottom of the GS Bag-1.0TM.

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d. Prevention:
▪Treat the soil before construction using termiticide.
▪For more information search for Chemical Soil Treatment.
▪A termite bait station monitoring system to monitor termite activity and bait
placements after detection.
▪Regular inspections.
e. Control Measures:
▪With current activity use a baiting program or a termite barrier treatment.
Termite Treatments
a. The traditional method of controlling subterranean termites is to apply a liquid
pesticide, known as a termiticide, to the soil. This chemical treatment relied on the
application of a chemical barrier around and beneath the structure designed to
block all possible routes of termite entry. Any termites attempting to penetrate
through the treated soil were either killed or repelled.
b. There are several different insecticides currently used by pest control operators
for termite soil treatments. All of them are safe and effective when used per label
directions. The insecticides remain effective in the soil for approximately 5 to 10
years.
c. Effective termite treatments require a great volume of termiticide.
7.3.RODENT CONTROL
Prevention:
a. Eliminate unnecessary folds on the sidewalls of the GS Bag 1.0TM when installed.
b. Remove all potential sources of food from the premises, such as scattered grains, etc.
c. Remove all trash and debris around the GS Bag 1.0TM as it may use a shelter of rodents.
d. Keep trash cans closed with tightly fitted lids and should be away from the GS Bag
1.0TM.
e. Trim trees, bushes, and vines at least 1.5 meters away as it may be used by rodents to
crawl on top of the GS Bag 1.0TM.
Procedure in installing wire mesh: (Optional)
For ground installations and for areas with high risk of rodents’ attack, it is highly recommended
to use wire mesh not larger than ¼ inch to exclude mice.
a. To install the wire mesh, prepare the selected site by clearing away all sharp objects
(stones, broken glass, nails, etc.) that may puncture the GS Bag 1.0TM. (Refer to 7.1.2)
b. Cut the wire mesh at least 50 centimeters wider than the bottom of the GS Bag 1.0TM.
c. Spread the wire mesh before the fine
sand and equivalent as a recommended
protection of the GS Bag 1.0TM.
d. Then, follow the standard procedure on
how to install GS Bag 1.0TM.
Procedure for installing GI sheet: (Optional)
a. Install the GI sheet 1 meter away from the
sidewall of the GS Bag 1.0TM.
b. Make sure that the GI sheet has wooden
posts or any equivalent that can
withstand the wind.
Requirement for GI sheet:

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8.1.2.Unfold the bag and lay it out
on the
prepared site. Place the empty bag on the
prepared area with the bottom stretched.
8.1.1.Check the moisture content (MC)
of the
commodity to ensure commodity will be
stored at safe MC.
8.1. LOADING
a. Length should be 1 meter away from the sidewall of the GS Bag 1.0.
b. Height is at least 80 centimeters.
c. Gauge or thickness is at least 16.
8. INSTALLATION
8.1.3 Loading procedure (requires at least two
people):
a. One person fills the GS Bag-1.0TM.
b. The second person keeps the bag openand
maintains proper arrangement of sacks.
c. Load the bagged commodities throughthe
open zipper while stretching the bag to
prevent crumpling.
8.1.4. Platform positioning (if necessary):
a. Wood, bamboo, bricks, or concrete canbe
used to construct the platform. Ensure
that the platform is sturdy and stable
enough to take the load of the GS Bag-1.0
with the commodity. Added protection
such as mat, old sacks or cardboard is also
recommended