GRANULDISK GD 600plus User manual

1. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. INSTRUCTIONS
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Changing fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Changing spray pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Programme selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
– Filling the machine
– Wash programme
Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stopping the machine while in operation. . . . . . . 13
Spray pipe motor alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Inspection of washed pots . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. DAILY CLEANING
Emptying the tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Checking the granule level . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replacement of fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4. NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Contents
GD 600plus USER MANUAL
EN
Art.nr 16001/ 2000.11.01/SE
Granuldisk AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.

5
• This instruction manual is your
guide to the correct use of the
GD 600plus granule potwashing
machine.
• Granuldisk AB recommends that
you study the manual carefully
to ensure that the machine is
used correctly and safely.
• Ensure that the manual is avail-
able during the whole life of the
machine.
• Granuldisk AB accepts no res-
ponsibility for any damage to the
machine or any other indirect
damage caused by failing to
follow the instructions in the
manual.
• The plastic in the granules is
approved for use in conjunction
with food.
• The machine uses hot water.
Avoid contact with the water in
the machine as there is a risk
for scalding.
• There is a risk for slipping if
granules are left on the floor.
• Formaldehyde, which is injurious
to the lungs, can, however, be
formed if the granules burn.
To the user
Safety instructions
Declaration of Conformity
According to the Machine Directive 89/392/EEC, Annex II A
The Manufacturer:
GRANULDISK AB
Jägershillgatan 15
SE-213 75 Malmö, Sweden
declares that the following machinery:
The Granuldisk system GD 600plus
Basic conception
a) is manufactured in conformity with the Svenska Arbetarskyddsstyrelsens
Författningssamling AFS1994:48. This law conforms with the COUNCIL DIRECTIVE
of 14 June 1989 concerning harmonisation of member states` legislation for machinery
(the Machinery Directive 89/392/EEC, and the amending Directives 91/368/EEC
and 93/44/EEC where applicable), with particular reference to Annex 1 concerning
the essential health and safety requirements relating to the design and construction
of the machinery.
b) is besides the provisions under a) manufactured according to the following directives:
the EC Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC
c) is manufactured in conformity with the following harmonised standards: EN 60204-1,
EN 55014, EN 60335-2-58, EN 60439-1, EN 418, EN 294, EN 50081-1:1992 and
EN 50082-2:1995
d) is manufactured in conformity with the following national standards and technical
specifications: ELSÄK-FS 1994:7
Malmö, Sweden 01.08.2000
Signed on behalf of
GRANULDISK AB
Per Sandberg
(Managing Director)
GRANULDISK AB
Jägershillgatan 15
SE-213 75 Malmö, Sweden
Phone: [phone]
Fax: [phone]

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 kg
Tank volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 litres
Granule amount . . . . . . . . . . . . . . . . . . . . . . . . . 6 kg
Wash water temperature . . . . . . . . . . . . . . 65°C
Rinse water temperature . . . . . . . . . . . . . . 85°C
Rinse water volume. . . . . . . . . . . . . . . . . . . . . 8 litres/wash
Wash times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ultrashort programme (1 minute)
. . . . . . . . . . . . . . . . . . . . . . . . . . short programme (3 minutes)
. . . . . . . . . . . . . . . . . . . . . . . . . . long programme (5 minutes)
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 fittings that draw out
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 x 1/1 pans, 200 mm deep or equivalent
. . . . . . . . . . . . . . . . . . . . . . . . . . in other kitchenware
Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 dB (A) relative 20 µ Pa
Tank heater*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 kW
Rinse tank heater* . . . . . . . . . . . . . . . . . . . . . 9 kW
Voltage** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 V, 3-phase, earth (200 – 440 V)
Fuse**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Ampere (200 – 230 V = 35 Ampere)
Frequency**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/60 Hz
Max. power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 kW
Pump motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 kW
Sealing class . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 55
Hot water connection . . . . . . . . . . . . . . . . . . R 1/2˝ int. 55 – 65°C, 3 – 10°dH
Cold water connection . . . . . . . . . . . . . . . . . R 1/2˝ int., 3 – 10°dH
Water pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 6 bar at the open magnetic valve
Drain hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ø32/40/50 mm PEH hose
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Min. capacity 100 litres/minute
*Not in operation simultaneously
**For the exact figures for your machine look at the data plate which
is located at the front on the right hand side.
The machine is supplied with a 2 m long electrical cable which is connected
to the mains box on the wall.
The mains box is not included.
6
1. Technical data

89
2. Instructions
2. CHANGING FITTINGS
The fittings can be removed and changed.
To remove an insert, follow the in-
structions 2:1 – 2:2.
Fittings are put into the machine by
following the instructions below in reverse
order.
1. PREPARATION
Scrape or rinse off all loose food
remains before placing kitchenware
in the machine.
NB! Do not soak or wash with
washing-up liquid.
1
2:2 Tilt the fitting by lifting it straight up.
Remove the fitting.
2:2
2:1 Draw the fitting out
as far as it will go. 2:1
2
3. LOADING
All pots should be placed in the machine
with the inside facing downwards.
GD 672 (3:1)
GN 1/1, GN 2/3, GN 1/2 and GN 1/3 trays
can be washed with the divider lowered.
GD 672 (3:2)
GN 1/1, GN 2/3, GN 1/2, GN 1/3, GN 1/4,
GN 1/6 and GN 1/9 trays can be washed with
the divider raised.
3:1
3:2
3:3
NB! The following accessories are available
for using with fittings GD 671 and GD 672.
GD 651: Net basket for ladles, whisps,
bowls and saucepans.
GD 652: Pot grid for medium-sized pots etc.
GD 653: Saucepan holder for small and
medium-sized saucepans, pots,
pans etc.
GD 673 (3:3 – 3:4)
The GD 673 should be placed in the lower
part of the machine. Any kitchenware, with the
inside facing downwards, can be placed in this
fitting and the fastening frame is then lowered
over the kitchenware. The rubber bands ensure
that items do not move during washing.
NB! Items of the same depth should be placed
on the same side to ensure that they are all
properly fastened.
3
3:4

10 11
4. REMOVING A SPRAY PIPE
(Picture 4). Press the spray pipe in and turn
it anticlockwise. Pull it straight out.
5. REPLACING A SPRAY PIPE
(Picture 5). Press the spray pipe in and turn it
clockwise. Secure by gently pulling it outwards.
NB! The small spray pipe is not supplied
as standard.
4
5
3:5
3:6
GD 674 (3:5)
Lids, trays and similar items with a maximum
depth of 20 mm are washed with this fitting.
NB! Because of the location of this fitting it
is only suitable for lightly soiled kitchenware.
3:7
3:9
NB! The following accessories are available
for using with fittings GD 671 and GD 672.
GD 651: Net basket for ladles, whisps,
bowls and saucepans.
GD 652: Pot grid for medium-sized pots etc.
GD 653: Saucepan holder for small and
medium-sized saucepans, pots,
pans etc.
GD 675 (3:6 – 3:9)
All canteens in the Gastronorm series from
small 1/9 to large 2/1 as well as medium-size
and large pots can be washed with this insert.
GD 675 (3:9)
Large pots with a maximum depth of 700 mm
can also be washed using the GD 654 short
wash pipe.
3:8

NB! There can be remains of detergent on the
pots so they should be rewashed before being
removed from the machine and used.
SPRAY PIPE MOTOR ALARM
The machine is equipped with an alarm
for the spray pipe motor. If the spray pipes
should become blocked for any reason, the
machine comes to a total standstill and all
the lamps on the control panel – .
begin to blink.
If the alarm goes off: Switch the machine
off by pressing the stop button . Open
the doors and check the reason for the
alarm, correct the fault and reclose the
doors, select a new wash programme and
start the machine.
NB! Contact a service engineer if no fault
is found.
OPERATING
The wash programme begins by washing
with/without granules for 1, 3 or 5 minu-
tes followed by washing without granules
for 1 minute and finally a rinse with fresh
water at 85°C for 20 seconds. The air in
the machine is then cooled for 1 minute.
When the rinse or wash tank elements
are activated and the water is being heated,
this is indicated by the lamp lighting under
the rinse or wash tank thermo-
meter. Not in operation simultaneously.
NB! The doors cannot be opened before the
wash programme is completed and the ope-
rating lamp is off.
STOPPING THE MACHINE
WHILE IN OPERATION
Should it be required to stop the machine
before the washing cycle is complete, swit-
ch to washing with water for about 30
seconds to rinse off all granules. Then
press the stop button . The stop button
can be pressed immediately if the pro-
gramme without granules is being used or
if the machine must be stopped in an
emergency.
Programme selection
FILLING THE MACHINE
The bottom valve is closed by pressing the
closing button or by selecting a wash
programme. The machine automatically
starts to fill with water by closing the doors
and selecting a wash programme.
WASH PROGRAMME
1. Select wash time
• Short, 3 minutes.
• Long, 5 minutes.
2. Select washing with granules
or without granules
Washing with granules is selected for
all heavily soiled items. Washing without
granules should be selected for lightly
soiled goods or for perforated trays or
utensils where granules can fasten as well
as for transparent plasticware.
STARTING THE MACHINE
Press the start button . The water tem-
perature in the wash tank should be
at least 60°C (preset thermostat setting is
65°C). Washing at a temperature that is
too low increases the risk for the formation
of foam and the pots will not be cleaned.
There is an ultrashort programme for
lightly soiled utensils. NB! This program-
me will not cope with burnt-on food.
• Ultrashort, + 1 minute. Hold the
button for short programme +
pressed at the same time as pressing the
start button . Lamp starts to
blink to confirm the selection. Washing
must be selected before the ultrashort
programme can be chosen, see point 2.
NB! The machine can be pre-programmed so
that it cannot be started before the temperature
in the tank has reached 60°C. Reprogramming
may only be carried out by qualified engineers.
This temperature limit is already set at the
factory on machines equipped with GDT™.
13
3
3
13
7
4
5
6
5
6
1
10
1
6
2
910
6
3
1
110
INSPECTION
OF WASHED POTS
(Picture 7). It is important, as with
all dishwashing, that the staff
must examine the final result.
Remove any granules that may
have fastened or are in corners,
sharp angles and other inacces-
sible recesses.
NB! The plastic in the granules is
approved for use in conjunction
with food.
2
12
1
3
4
5
6
10
9
2
7
8
7
1

EMPTYING THE TANK
Pressing the stop button and then
the emptying button . The lamp
blinks while the valve is working.
CLEANING
Lift out the inserts (see p. 8, ill. 2).
Take out both the spray pipes
(see p. 11, ill. 4).
Lyftut bottengallren (se s.15, bild 8).
Lift out the bottom grating (see p.15, ill. 8).
Lift out the overflow sieve (see p.15,
ill. 9). Wash the inside of the machine
with just water being careful to wash
through the granules in the bottom of
the tank (see p.15, ill. 9).
Remove the sieve cover by pulling the
handle straight up (see p.15, ill. 9).
Then clean the parts that have been
lifted out. Be especially careful to check
that the spray pipes are not blocked. Dry
the level guard (see p.15, ill. 9). The
drip channel should also be washed and
dried.
CHECKING THE GRANULE LEVEL
(See page 15, picture 10). There should
be about 6 kg of granules in the machine.
The underside of the plate on which the
sieve cover stands shows the highest level
for granules. By evening out the granules in
the bottom of the machine it can be seen if
extra granules are required. There is how-
ever a 6-kg mark on the GD 655 granule
collector if this is used.
We recommend that all the granules
are changed about twice a year.
9
15
3. Daily cleaning
Granuldisk AB's granule potwashing machi-
nes work best with our specially designed
granules. The granules are designed to give
the best wash results as well as the longest
working life for both granules and machi-
nes. This is why the guarantee is only valid
if granules from Granuldisk AB are used in
the machine.
The granules are easily removed from
the machine during cleaning or changing
using the GD 655 granule collector in
the runners for a GN 1/1 on the right of a
GD 672 or GD 675 insert (see ill. 11). The
insert should be placed in the bottom of
the cabinet. Select a long programme with
granules. Start the machine. All the granu-
les will end up in the GD 655.
NB! Never use too many granules in the
machine.
REPLACEMENT OF FITTINGS
Replace all fittings. Ensure the handle on the
sieve cover is pressed in (picture 9).
It is important that the spray pipes are
secured properly. If this is a problem it
could be that there are granules between
the spray pipe and the rubber seating.
Take out the spray pipe, remove any
granules and try again.
NB! Never use force to fit the spray pipes
8
10
11
11
8
2
12
14
15
13
14
1
3
4
5
6
10
9
2
7
8
11
12
14
15
13

Notes