GRANULDISK Granule Gastro User manual

Granule Gastro®
User manual
Art.no EN16235201104
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com Tel. [phone]

Contents
Declaration of Conformity 5
1 General Description and Safety 7
1.1 To the user 7
1.2 Safety regulations 7
1.3 Technical data 8
2Operating 11
3 Daily cleaning 23
3.1 Collecting and cleaning PowerGran-
ules 23
3.2 Cleaning inside the tank 25
3.3 Replacement of cleaned items 26
3.4 Over night and at longer stoppages 26
3.5 GD Memo™ 27
4 HACCP Hygiene and Operation
Documentation 29
5 Troubleshooting and alarms 31
6Notes 35
3

Declaration of Conformity
The Manufacturer:
GRANULDISK AB
Jägershillgatan 15
SE-213 75 MALMÖ, Sweden
declares that the following machinery:
TheGRANULDISKsystemGranuleGastro®.
Granule Gastro® is a Granule potwashing machine – a potwashing machine for commercial
kitchens that is designed for washing wares like pots and pans.
Basic conception
a. the equipment, to which the CE Mark has been affixed, complies with the Machinery
Directive, 2006/42/EC.
b. is besides the provisions under a) manufactured according to the following directives:
the EC Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC
c. is manufactured in conformity with the following harmonised standards: EN
60204-1:2006, EN 55014-1, EN 60335-2-58, EN 60439-1, EN 55022, EN ISO
13850:2008, EN ISO 13857:2008, EN 61000-6-3 and EN 61000-6-2
d. is manufactured in accordance with EN 1717 and fitted with a type AB back flow
protection device with airgap in accordance with EN 13077:2008.
Malmö, Sweden 11.02.2011
Signed on behalf of
GRANULDISK AB GRANULDISK AB
Jägershillgatan 15
213 75 MALMÖ
Phone: [phone]
Fax: [phone]
Peter Schön
President
Rev. 2011-04 5

Declaration of Conformity

1 General Description and
Safety
1.1 To the user
Granule Gastro® is a Granule pot washing machine – a pot washing machine for commercial
kitchens that is designed for washing pots and pans.
This manual is your guide for the correct installation and use of the Granule Gastro® pot
washing machine.
GRANULDISK recommends that you study the manual thoroughly to be sure that the machine
is installed and used correctly and safely.
Ensure that the manual is always available during the whole life of the machine.
GRANULDISK accepts no responsibility for damage to the equipment or other damage or
injury caused by not following the directions in this manual.
1.2 Safety regulations
The machine uses hot water. Avoid contact with the skin as there is a risk for scalding!
The plastic in the Granules is approved for use in conjunction with food.
There is a risk of slipping if Granules are left on the floor.
Formaldehyde, which is dangerous if inhaled, may be formed if the Granules catch fire.
Regarding the handling of detergent in the manual, please see the manufacturer’s instructions.
Always lock the hood in its upper position with the safety pin when daily cleaning is carried out.
Rev. 2011-04 7

1.3 Technical data 1 General Description and Safety
1.3 Technical data
Weight ............................. 413 kg (filled machine), 320 kg (empty machine)
External dimensions ............... 2400 (± 25) x 850 x 1002 mm (H x W x D) for more
details see Installation drawing
Tank volume ....................... 83 litres
Granule amount .................... 8 kg
Wash water temperature .......... 65 °C
Rinse water temperature .......... 85 °C
Wash programs w Granules ....... Eco: 2 min
Short: 3 min, 10 sec (30 sec longer with steam
reduction)
Normal 5 min, 10 sec (30 sec longer with steam
reduction)
Wash programs w/o Granules ..... Eco: 2 min
Short:2min,40sec
Normal: 4 min, 40 sec
Rinse water volume ................ 4 litres/ECO program
8 litres/short, normal program
To achieve 3600 HUE according to NSF/ANSI 3 - 2007,
8litresisnecessary.
Capacity ............................ 6GN 1/1, 65 mm deep or 3 GN 1/1 200 mm and 3 GN
65 mm, or equivalent in other items
Loading volume .................... 190 litres (Ø 650 mm x H 570 mm)
Design .............................. Round rotating stainless steel basket
Voltage** .......................... 400 V (standard); 3-phase, earth
230, 415 V (option); 3-phase, earth
Fuse** ............................. 400, 415 V: 25 A (cold water option 32 A)
230 V: 40 A
Frequency .......................... 50 Hz
Maximum power ................... 11.9 kW (cold water option 16.9 kW)
Wash pump motor ................. 2.6 kW
Rinse pump motor ................. 0.37 kW
Wash tank element* ............... 9 kW (cold water option 14 kW)
Rinse tank element* ............... 9 kW (cold water option 14 kW)
Encapsulation class ................ IP55
Sound pressure level ISO 11203 .. 67.7 dB(A)
Hot water .......................... ½” (DN15), 55-65°C, 3-10°dH
NB! Reverse osmosis water and totally softened water
must not be used.
Water pressure/flow h.w. .......... 1-6 bar, 15 litres per min
Cold water ......................... ½” (DN15), 3-10°dH
Water pressure / flow c.w. ........ 1-6 bar, 15 litres per min (3-6 bar when steam
reduction option is fitted)
8Rev. 2011-04

1 General Description and Safety 1.3 Technical data
Recommended ventilation
capacity ............................ 500 m³/h (without steam reduction)
150 m³/h (with steam reduction)
Outflow ............................. Pipe Ø 32 mm
Drain ............................... Required capacity 100 l/min. The machine should not
be placed directly above the drain.
* Not in use simultaneously
** For specific data regarding delivered machines, please see machine rating plate
NOTE
The Granule Gastro® is supplied with a 2 metres long electric cable to be
connected to an approved supply disconnecting device on the wall. The
supply disconnecting device is not included in the delivery.
Rev. 2011-04 9

1.3 Technical data 1 General Description and Safety