GRANULDISK GRANULE SMART User manual

Art. no EN16350
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com Tel. [phone]
Granule
Smart ®
User Manual

Rev. 2021-09 3
Contents
EC DECLARATION OF CONFORMITY FOR MACHINERY 5
1 General Description and Safety 7
1.1 To the user 7
1.2 Safety regulations 8
1.3 Technical data 10
1.4 PowerGranules ®and PowerGranules BIO®14
1.5 SIMpel — easy access to information 15
2 Operating 17
2.1 Start up procedure 17
2.2 Loading wash ware 21
2.3 Control panel 26
2.4 Start and operation 27
2.5 Language selection 30
2.6 Set date and time 31
3 Daily cleaning 33
3.1 How to lower the door 33
3.2 Collecting and cleaning of PowerGranules 36
3.3 Cleaning inside the machine 38
3.4 Over night and at longer stoppages 43
3.5 GD Memo™ 44
4 HACCP Hygiene and Operation
Documentation 47
4.1 General 47
4.2 Reading the data through the control panel 48
4.3 Accumulated values for electricity and water
consumption 49
4.4 Download of operation data from USB Port 50
4.5 Optional EcoExchanger 51
5 Trouble shooting and alerts 53
5.1 User related notices 53
5.2 Error codes 55
6 Notes 59

EC DECLARATION OF CONFORMITY FOR
MACHINERY
Original
Directive 2006/42/EC, Annex II 1A
Manufacturer (and where appropriate his authorised representative):
Company: Granuldisk
Address: Jägershillsgatan 13, 213 75 Malmö
Hereby declares that
Type of machinery: Granule pot washing machine for
commercial kitchens
No. of machinery: Granule Smart ®
Complies with the requirements of Machinery Directive 2006/42/EC.
Complies with the applicable requirements of the following EC
directives:
2014/30/EU, EMC
2011/65/EU, WEEE
2012/19/EU, RoHS
The following harmonized standards have been applied:
EN 60204–1:2018
SS-EN 60335–1:2012
SS-EN 60335–2–58:2019
SS-EN 55014–1:2017
SS-EN IEC 61000–6–1:2019
SS-EN IEC 61000–6–2:2019
SS-EN 61000–6–3:2007
IEC 61000–6–3:2006/AMD1:2010
The following other standards and specifications have been applied:
SS-EN 1717:2000
SS-EN 13077:2018
Authorized to compile the technical file:
Name: Staffan Stegmark
Address: Jägershillsgatan 13, 213 75 Malmö
Signature:
Place and date: Malmö, 26.04.2021
Signature:
Name: Mikael Samuelsson
Position: CEO
Rev. 2021-09 5

1 General Description and Safety
1.1 To the user
Granule Smart ®is a Granule pot washing machine for commercial kitch-
ens that is designed for washing pots and pans.
This manual is your guide for the correct use of the Granule Smart ®pot
washing machine.
GRANULDISK recommends that you study the manual thoroughly to be
sure that the machine is installed and used correctly and safely.
Ensure that the manual is always available during the whole lifetime of
the machine.
GRANULDISK accepts no responsibility for damage to the equipment or
other damage or injury caused by not following the directions in this
manual.
User manual in original.
Rev. 2021-09 7

1 General Description and Safety 1.2 Safety regulations
1.2 Safety regulations
NOTE
Read the safety notes and operating instructions in this
manual carefully. Keep the operating instructions for future
reference. GRANULDISK does not assume liability or war-
ranty in case of non-adherence to these safety and oper-
ating instructions.
Do not make changes, additions or reconstructions in the
pot washer without the approval of the manufacturer. Use
the pot washer only after you have read and understood
the user manual. Allow GRANULDISK to provide information
about the operation and functioning of the pot washer.
Always operate the machine as described in these operat-
ing instructions. Train the operating personnel about han-
dling of the machine and inform them about the safety
notes. Repeat the training sessions at regular intervals to
prevent accidents.
For your safety, test the local fault current circuit breaker (FI) regularly by
pressing the test button.
Close the on-site water shut-off valve after the work is complete. Switch
off the local mains disconnector after the work is complete.
The composite material in the Granules is approved for use in conjunc-
tion with food.
WARNING
It is not allowed to sit or stand on the door.
WARNING
The machine uses hot water. Avoid contact with the skin as
there is a scalding risk!
WARNING
Do not open the door during a wash cycle! Risk of burn.
WARNING
There is a risk of slipping if Granules are left on the floor.
8 Rev. 2021-09

1.2 Safety regulations 1 General Description and Safety
WARNING
Formaldehyde, which is dangerous if inhaled, may be
formed if the original Granules made of POM plastics, catch
fire. Does not apply for the Power Granules BIO.
NOTE
Regarding the handling and use of detergent and rinse aid
with the product, please see the chemical manufacturer’s
instructions. Use high quality products for best wash result.
Also refer to information about detergent and rinse aid in
the Service manual.
Rev. 2021-09 9

1 General Description and Safety 1.3 Technical data
1.3 Technical data
GENERAL
Design Round rotating stainless steel
basket
External dimensions 2079 (± 25) x 1024 x 1317 mm
H x W x D (open)
Weight 444 kg (filled machine)
320 kg (empty machine)
Tank volume 108 liter
Loading volume 220 litres (Ø 700 mm x H 570 mm)
Rinse water volume 4 litres (ECO program)
6 litres (Short/Normal program)
To achieve 3600 HUE according to
NSF/ANSI 3 hygiene guidelines, 6
litres is necessary.
Granule amount 8 litres
Wash water temperature 65 °C
Rinse water temperature 85 °C
Sound pressure level < 70 dB (A)
PROGRAMS & CAPACITY
Wash programs with Granules ECO: 2 min, 10 sec (+70 sec w
EcoExchanger)
Short: 3 min, 10 sec (+70 sec w
Steam reduction or +80 sec w
EcoExchanger)
Normal: 5 min, 10 sec (+70 sec w
Steam reduction, or +80 sec w
EcoExchanger)
Wash programs without Granules ECO: 2 min, 10 sec (+70 sec w
EcoExchanger)
Short: 2 min, 30 sec (+70 sec w
Steam reduction or +80 sec w
EcoExchanger)
Normal: 4 min, 30 sec (+70 sec w
Steam reduction or +80 sec w
EcoExchanger)
10 Rev. 2021-09

1.3 Technical data 1 General Description and Safety
Max. / normal capacity per hour
mode (normal capacity incl.
handling)
Standard Edition: 162/126 GN 1/1 or
similar in other pots
FreeFlow Edition: 162/144 GN 1/1 or
similar in other pots
Capacity per program 6 GN 1/1 65 mm depth or 3 GN 1/1 up
to 200 mm depth and 3 GN 1/1 up to
65 mm depth, or similar in other
pots.
ELECTRICAL CONNECTION
Voltage** 3~ 400-415V/50 Hz or 60 Hz + PE
3~ 208 V/60 Hz + PE
3~ 230 V/50 Hz or 60 Hz + PE
3~ 380 V/50 Hz or 60 Hz + PE
3~ 440 V/60 Hz + PE
3~ 480 V/60 Hz + PE
Fuse (at output 11,5 kW) 25 A (400V/415V, 380V, 440V, 480V)
40 A (230V)
50 A (208V)
Fuse (at output 16.5 kW) 32 A (400/415V, 380V, 440V)
Frequency 50 Hz or 60 Hz
Maximum output 11.5 kW (hot fill)
16.5 kW (cold fill or hot fill)
Wash pump motor 2,2 kW
Rinse pump motor 0,11 kW
Heater wash tank* 9 kW at output 11,5 kW
14 kW at output 16,5 kW
Heater rinse tank* 9 kW at output 11,5 kW
14 kW at output 16,5 kW
Enclosure rating IPX5
Rev. 2021-09 11

1 General Description and Safety 1.3 Technical data
WATER CONNECTION
Hardness/Connection Total hardness: 3-7 °dH, 5-12 °TH,
53-125 PPM
¾” BSP male (DN20)
NB! Reverse osmosis water and to-
tally softened water must not be
used.
Connection A 11.5 kW unit: 1-6 bar, 15 l/min, 55-65 °
C (hot fill)
16.5 kW unit: 1-6 bar, 15 l/min, 5-65 °
C (cold fill or hot fill)
Connection F (optional) 11.5 KW/16.5 kW with steam reduc-
tion: 3-6 bar, 15 l/min, 20 °C
16.5 kW with EcoExchanger: 1-6 bar,
15 l/min, 20 °C
VENTILATION & DRAIN
Ventilation with steam reduction 200 m³/h
Ventilation without steam
reduction 500 m³/h
Ventilation with EcoExchanger 100 m³/h
Heat emitted to room with steam
reduction (total/sensible/latent) 1.7 kW / 0.8 kW / 0.9 kW
Heat emitted to room without
steam reduction (total/sensible/
latent)
2.4 kW / 0.8 kW / 1.6 kW
Heat emitted to room with
EcoExchanger 1.3 kW / 0.8 kW / 0.5 kW
Drainage pipe Pipe Ø 32 mm (outer diameter)
Drain Capacity requirement 50 l/min
No drain pump, gravity drain
The machine must not be placed
directly over a drain.
DETERGENT & RINSE AID
Detergent and rinse aid Required. 230 VAC signal is avail-
able from separate box
Max load total 0,5 A
* Not in use simultaneously
12 Rev. 2021-09

1.3 Technical data 1 General Description and Safety
** For specific data regarding delivered machines, please see machine
rating plate
NOTE
Granule Smart ®is supplied with a 2 metres long electric
cable to be connected to an approved supply disconnect-
ing device on the wall. The supply disconnecting device is
not included in the delivery.
Rev. 2021-09 13

1 General Description and Safety 1.4 PowerGranules ®and PowerGra-
nules BIO®
1.4 PowerGranules ®and PowerGranules BIO®
• PowerGranules and PowerGranules BIO are specially designed to work
with Granule pot and pan washing machines from GRANULDISK.
• They ensure the best wash result as well as the longest working life
both for themselves and the machine.
• The composit material in the PowerGranules is approved for use in
conjunction with food.
• The PowerGranules BIO is a biodegradable granule.
Collection of PowerGranules as part of daily cleaning
• Insert your Granule collector in the machine as per instructions in Daily
cleaning section of this manual.
• Choose a “Granule collection program” by pressing “STOP”, waiting 3
seconds, then press & hold Granule button and Short program button
until the text “Granule collecting program” appears in the display.
• For a spotless clean wash result, check the recommended level (8
litres) of Granules every day when collecting the PowerGranules.Top
up with PowerGranules if the level goes under the horizontal level
mark.
See Fig. 31 Check Granule level
• Do not mix PowerGranules and PowerGranules BIO® in the machine.
Technically there will be no harm to the potwasher, however the waste
management is different (see below) and therefore we recommend
exchanging the whole batch of Granules when switching to Power-
Granules BIO®.
Exchange of worn out PowerGranules
• Please follow the recommended exchange of PowerGranules com-
municated by the GDMemo™ (message occurs every 2 500 Granule
cycles). Run a Granule collection program as per above and replace
with a new batch.
• After exchanging the Granules, reset the reminder by pressing the
STOP button, wait for 3 seconds, then press the Granule button 5 times.
OK is shown in the display during 2 seconds after the reset.
• Worn out Granules should be handled as non-hazardous waste. Used
Granules should be sealed in a plastic bucket with a lid or in a plastic
bag before being disposed of. PowerGranules can be sorted as recy-
clable plastic or combustible waste. PowerGranules BIO® should be
sorted as combustible waste or according to local regulations. Power-
Granules BIO® is biodegradable and therefore cannot be recycled as
plastic.
14 Rev. 2021-09

1.5 SIMpel — easy access to
information 1 General Description and Safety
1.5 SIMpel — easy access to information
To make it easier for the operator´s to find information about the ma-
chine and how to use it there is a QR-code on the machine.
The sticker is placed under or at the side of the display.
Fig. 1 QR-code on the sticker
11 Scan the QR code on the
sticker.
See Fig. 1 QR-code on the
sticker
Fig. 2 Menu
22 When you scan the QR code,
you enter the following menu.
(Note that the interface may
vary depending on the de-
vice used).
See Fig. 2 Menu
Rev. 2021-09 15

1 General Description and Safety 1.5 SIMpel — easy access to
information
33 Select the language in the upper right corner. English is default.
Explanation of the different boxes:
1. CALL OUT REQUEST Make a service call on the machine
2. VIDEO AND
DOCUMENTATION User manuals and videos of accessories/
daily cleaning
3. TECHNICIAN AREA Only for technicians/service partners
4. CODES AND
INFORMATION List of error codes
5. ABOUT GRANULDISK Link to our website
6. CONTACT INFORMATION Contact information to service partner
16 Rev. 2021-09

2 Operating
2.1 Start up procedure
Fig. 3 Tank grid
11 Place the tank grid in position.
See Fig. 3 Tank grid
Fig. 4 Basket wheel
22 Put the basket wheel in place.
Swing it around until it drops
down on the pegs in the mid-
dle of the wheel.
See Fig. 4 Basket wheel
Rev. 2021-09 17

2 Operating 2.1 Start up procedure
Fig. 5 Granule filling
33 Empty the Granule Collector
with PowerGranules into the
left part of the wash tank.
See Fig. 5 Granule filling
Fig. 6 Drain valve
44 Close the drain valve on the
front of the machine
See Fig. 6 Drain valve
55 Switch on the main electrical switch.
18 Rev. 2021-09

2.1 Start up procedure 2 Operating
Filling with water
11 Close the door
22 Press the Confirm (1) button in order to fill the wash tank.
Fill wash tank?
33 The machine will now fill with water and heat up to the correct tempera-
ture. On the panel, the diodes for program selection (3-5) flash out of
sequence with the diodes for washing with or without Granules (6-7)
during filling. The following message is displayed:
XX °C XX°C
Filling the wash
tank
44 Filling and heating takes about 20 minutes (hot water connection, +55 °
C). For optional cold water connection (+10 to 12 °C), filling and heating
take about 40 minutes. If the correct temperature has not been attained
in the wash tank after filling, the following message is displayed:
50°C 60°C
Heating the
wash tank, 65°C
Rev. 2021-09 19

2 Operating 2.1 Start up procedure
55 Ready to use when the cor-
rect temperature has been
attained in the wash tank.
A pre-selected program is
now displayed;
65°C 70°C
Eco program
with Granules
wash time: 2:10
NOTE
RED LAMP; indi-
cates that the
machine is work-
ing. Do not open
the door!
GREEN LAMP; indi-
cates that the
machine is ready
for use
Preparing utensils
Fig. 7 Scrape off food
11 Empty and scrape off all food
remains before loading the
utensils
See Fig. 7 Scrape off food
• No soaking or scrubbing is
needed.
• No usage of hand-soap or
similar (to avoid foaming
which could lead to ex-
tended problems).
22 Pots and pans containing moist protein-rich food remains may need a
splash of water before being loaded into the machine.
20 Rev. 2021-09