GRANULDISK Granule Maxi User manual

GRANULE
MAXI®
USER MANUAL.
Art.no EN16295201502
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com Tel. [phone]

Contents
CE Declaration of Conformity 5
1 General Description and Safety 7
1.1 To the user 7
1.2 Safety regulations 7
1.3 Technical data 8
2 Operating 11
3 Daily cleaning 23
3.1 Collecting and cleaning PowerGranules 23
3.2 Cleaning inside the machine 24
3.3 Replacement of cleaned items 26
3.4 Over night and at longer stoppages 26
3.5 GD Memo™ 27
4 HACCP Hygiene and Operation
Documentation 29
5 Troubleshooting and alarms 31
6Notes 35
3

CE Declaration of Conformity
The Manufacturer:
GRANULDISK AB
Jägershillgatan 15
SE-213 75 MALMÖ, Sweden
declares that the following machinery:
The GRANULDISK system Granule Maxi®.
TheGranuleMaxi®isaGranulepotwashingmachine–apotwashingmachineforcommercial
kitchens that is designed for washing such wares as pots and pans.
Basic conception
a. the equipment, to which the CE Mark has been affixed, complies with the Machinery
Directive, 2006/42/EC.
b. is besides the provisions under a) manufactured according to the following directives: the
EC Low Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC
c. is manufactured in conformity with the following harmonised standards: EN 60204-1:2006,
EN 55014-1, EN 60335-2-58, EN 60439-1, EN 55022, EN ISO 13850:2008, EN ISO
13857:2008, EN 61000-6-3 and EN 61000-6-2
d. is manufactured in accordance with EN 1717 and fitted with a type AB back flow protection
device with airgap in accordance with EN 13077:2008.
Malmö, Sweden 11.02.2012
Signed on behalf of
GRANULDISK AB GRANULDISK AB
Jägershillgatan 15
21375MALMÖ
Phone: [phone]
Fax: [phone]
Peter Schön
President
Rev. 2015-02 5

CE Declaration of Conformity

1 General Description and Safety
1.1 To the user
Granule Maxi® is a Granule pot washing machine – a pot washing machine for commercial kitchens
that is designed for washing pots and pans.
This manual is your guide for the correct use of the Granule Maxi® pot washing machine.
GRANULDISK recommends that you study the manual thoroughly to be sure that the machine is
installed and used correctly and safely.
Ensure that the manual is always available during the whole life of the machine.
GRANULDISK accepts no responsibility for damage to the equipment or other damage or injury
caused by not following the directions in this manual.
1.2 Safety regulations
The machine uses hot water. Avoid contact with the skin as there is a risk for scalding!
Do not open the doors during a wash cycle! Risk of burn.
The plastic in the Granules is approved for use in conjunction with food.
There is a risk of slipping if Granules are left on the floor.
Formaldehyde, which is dangerous if inhaled, may be formed if the Granules catch fire.
Regarding the handling of detergent in the manual, please see the manufacturer’s instructions.
Rev. 2015-02 7

1.3 Technical data 1 General Description and Safety
1.3 Technical data
Weight ................................. 666kg(filled machine), 485 kg (empty machine)
Externaldimensions ................. 2029(±25mm)x1452x1089mm(HxWxD)
Tankvolume .......................... 165litres
Granuleamount ...................... 16litres
Washwatertemperature ............. 65°C
Rinse water temperature ............ 85 °C
Wash programmes w Granules ..... Eco: 2 min, 30 sec
Short: 4 min, 40 sec (1 min longer with steam reduction)
Normal: 6min,40sec(1 min longerwithsteamreduction)
Wash programmes w/o Granules ... Eco: 2 min, 30 sec
Short: 3 min, 40 sec (1 min longer with steam reduction)
Normal: 5min,40sec(1 min longerwithsteamreduction)
Rinsewatervolume .................. 7litres/ECOprogramme
14 litres/short, normal programme
To achieve 3600 HUE according to NSF/ANSI 3, 14 litres
is necessary.
Capacity ............................... 8xGN1/1or16xGN1/2,orequivalentinotheritems
Loadingvolume ....................... 450litres(w540xh1060xd680mm)
Design ................................. CompactSystemwithfixed sliding cassette.
Flow System with 1 trolley and 2 loose cassettes.
Freeflow System with 2 trolleys and 2 loose cassettes.
Voltage** ............................. 3~400V/50Hzor60Hz+PE
3~ 208v/60 Hz + PE
3~ 230 V/50 Hz or 60 Hz + PE
3~ 380 V/50 Hz or 60 Hz + PE
3~ 415 V/50 Hz + PE
3~ 440 V/60 Hz + PE
3~ 575 V/60 Hz + PE
Fuse** ................................ 400V:40Ahotwaterconnection,20Asteamheated,
50 A cold water connection
208 V: 63 A hot water connection
230 V: 63 A hot water connection
380 V: 40 A hot water connection, 50 A cold water
connection
415 V: 40 A hot water connection, 50 A cold water
connection
440 V: 40 A hot water connection
575 V: 32 A hot water connection
Frequency. ........................... 50Hzor60Hz
Maximumpower ..................... 21kWhotwaterconnection
29 kW cold water connection
5 kW steam heated
Washpumpmotor ................... 2x2,2kW(2x3,0kW575V)
Rinse pump motor ................... 0,37 kW
8 Rev. 2015-02

1 General Description and Safety 1.3 Technical data
Washtankelement* ................. 16kWhotwaterconnection
24 kW cold water connection
Rinsetankelement* ................. 16kWhotwaterconnection
24 kW cold water connection
Encapsulationclass ................. IPX5
Soundpressurelevel ................ <70dB(A)
Hotwater ............................. ½”(DN15),55-65°C,3-10°dH(5–18°fH,54–179ppm)
NB! Reverse osmosis water and totally softened water
must not be used.
Water pressure/flowh.w ............ 1-6bar,25l/min
Coldwater ............................ ½”(DN15),3-10°dH(5–18°fH,54–179ppm)
Water pressure / flow c.w ........... 1-6 bar, 25 l/min (steam reduction only; 3-6 bar 15 l/min)
Recommendedventilationcapacity 700 m3/h (without steam reduction)
200 m3/h (with steam reduction). N.B. steam reduction is
factory fitted for Granule Maxi®. For ECO-programmes,
the factory setting for Steam reduction is OFF.
Outflow ............................... PipeØ32mm
Drain .................................. Requiredcapacity50l/min.
The machine should not be placed directly above the
drain.
* Not in use simultaneously
** For specific data regarding delivered machines, please see machine rating plate
NOTE
TheGranuleMaxi®issuppliedwitha2metreslongelectriccabletobeconnected
to an approved supply disconnecting device on the wall. The supply disconnecting
device is not included in the delivery.
Rev. 2015-02 9

1.3 Technical data 1 General Description and Safety