GRANULDISK GD 600plus User manual

GD 600plus
Usermanual
Art. nr 16001/ 02.2004/ EN
Granuldisk AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
1.TECHNICAL DATA.....................................................................................6
2. INSTRUCTIONS...............................................................................................8
3. DAILY CLEANING.....................................................................................15
4.TROUBLESHOOTING
AND ALARMS........................................................................................................16
Contents
EN

Declaration of Conformity
The Manufacturer:
GRANULDISK AB
Jägershillgatan 15
SE-213 75 MALMÖ, Sweden
declares that the following machinery:
The Granuldisk system GD 600plus
Basic conception
a) is manufactured in conformity with the Svenska Arbetarskyddsstyrelsens Författningssamling AFS1994:48. This law conforms
with the COUNCIL DIRECTIVE of 22 June 1998 concerning harmonisation of member states` legislation for machinery (the
Machinery Directive 98/44/EG), with particular reference to Annex 1 concerning the essential health and safety requirements relat-
ing to the design and construction of the machinery.
b) is besides the provisions under a) manufactured according to the following directives: the EC Low Voltage Directive 73/23/EEC
and the EMC Directive 89/336/EEC
c) is manufactured in conformity with the following harmonised standards:
EN 60204-1, EN 55014, EN 60335-2-58, EN 60439-1, EN 418, EN 294, EN 50081-1:1992 and EN 50082-2:1995
d) is manufactured in conformity with the following national standards and technical specifications: ELSÄK-FS 1994:7
Malmö, Sweden 01.08.2000
Signed on behalf of GRANULDISK AB
GRANULDISK AB: Jägershillgatan 15
SE-213 75 MALMÖ, Sweden
Phone: [phone]
Fax: [phone]
...............................................
Per Sandberg
(Managing Director)

To the user Safety instructions
The GD 600plus is a granule potwash-
ing machine - a potwashing machine for
commercial kitchens that is designed for
washing/cleaning things like pots and pans
This instruction manual is your guide to the
correct use of the GD 600plus granule pot-
washing machine
Granuldisk AB recommends that you study
the manual carefully to ensure that the
machine is used correctly and safely
Ensure that the manual is available during
the whole life of the machine
Granuldisk AB accepts no responsibility for
any damage to the machine or any other
indirect damage caused by failing to follow
the instructions in the manual.
The plastic in the granules is approved for
use in conjunction with food
The machine uses hot water. Avoid contact
with the water in the machine as there is a
risk for scalding
There is a risk for slipping if granules are left
on the floor
Formaldehyde, which is injurious to the
lungs, can be formed if the granules burn
Regarding the handling of detergent in the
manual, please see the manufacturer’s
instructions.
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1.Technical data
6
Weight................................................ 343 kg filled machine
Tank volume .................................... 84 litres
Granule amount ............................ 6 kg
Wash water temperature......... 65°C
Rinse water temperature.......... 85°C
Rinse water volume ..................... 8 litres/wash cycle
Wash programme......................... normal 5 min, 30 s.
long 7 min, 30 s
ultrashort 3 min, 30 s.
Design................................................. 2 fittings that slide out
Capacity............................................. 4 GN 1/1, 200 mm deep
8 GN 1/2, 200 mm deep or equivalent in other kitchenware
Capacity /hr with
normal programme ..................... GD 600plus 32 GN 1/1 /hr
Noise level ........................................ <70 dB(A)
Tank heater*.................................... 9 kW
Rinse tank heater*........................ 9 kW
Voltage** ........................................... 400 V (standard) 3-phase, earth
200,208,230,415,440V (alternative) 3-phase earth.
Fuse** ................................................. 400, 415, 440 V : 25 A
230V : 35A
200, 208V : 50A
Frequency ......................................... 50/60 Hz
Max. power ....................................... 12.2 kW
Pump motor.................................... 3 kW
Sealing class ..................................... IP 55
Hot water connection................. 1/2” (DN15) int. 55 – 65°C, 3 – 10°dH
NB. Osmosis water and totally softened water must not be used.
Cold water connection............... 1/2”(DN15) int., 3 – 10°dH
Recommended extraction
Capacity............................................. 150m3/h
Water pressure .............................. 3 – 6 bar at the open magnetic valve
Outflow .............................................. Ø32 mm pipe
Drain ................................................... Min. capacity 100 litres/minute
* Not in operation simultaneously
**For the exact figures for your machine look at the sign on the machine.
• Non-return protection in accordance with EN1717 should be fitted between the water supply network and the potwash-
ing machine. Alternatively, the GD 600plus can be supplied with an integrated non-return protection in accordance with
DVGW, SVGW or ETA.
• The machine is supplied with a 2 m long electrical cable which is connected to the mains box on the wall.The mains box is
not included.

7

2. Operation 1
2
3
3:1
3:2
8
At the start of the day
Check the amount of granules in the granule collectors. When the
granules have been evened out they should reach the 6 kg marking
on each collector. Add more granules as required (ill. 1).
Pour the granules into the wash tank.
Fill with water, see Filling the machine page 13.
Preparing utensils
Scrape or rinse off all loose food remains before placing
kitchenware in the machine, ill 2.
NB! Pots should not be soaked. To avoid foaming, do not prewash
with washing-up liquid. If foaming occurs, the machine will not
clean properly.
Loading utensils
For all washing up, utensils must be loaded upside down.
Changing fittings
The fittings can be removed and changed.
To remove an insert, follow instructions 3:1 – 3:2.
Fittings are put into the machine by following the instructions
below in reverse order.
3:1 Draw the fitting out as far as it will go.
3:2 Tilt the fitting by lifting it straight up. Remove the fitting.

4
4:1
4:2
5:1
9
GD 672 Insert for containers (4:1)
1/1, 2/3, 1/2 and 1/3 GN containers can be washed with the
divider lowered.
GD 672 Insert for containers (4:2)
1/1, 2/3, 1/2, 1/3, 1/4, 1/6 and 1/9 GN containers can be
washed with the divider raised.
GD 673 Flexible insert (5:1 - 5:2)
Any kitchenware, with the inside facing down wards, can be
placed in this fitting and the fastening frame is then lowered
over.The rubber bands ensure that items do not move during
washing.The rubber bands can break because of wear against
sharp edges and are quite simple to replace.
NB! Items of the same depth should be placed on the same side
to ensure that they are all properly held in place.
5:2

6
7:1
7:2
10
GD 674 Insert for lids and trays (6)
Lids, trays and similar items with a maximum depth of 20 mm
are washed with this fitting.
NB! Because of the location of this fitting it is only suitable for
lightly soiled kitchenware.
GD 675 Insert for containers and large pots
(7:1 - 7:4)
All containers in the Gastronorm series from small 1/9 to
large 2/1 as well as mediumsize and large pots can be washed
with this insert.
7
7:3

11
GD 675 Insert for pans and large pots
Large pots as deep as 700 mm can be washed together with
the GD 654 short spray pipe.
GD 651 Netbasket (8)
Net basket for ladles, whisks, bowls, small saucepans or pots
etc.
8
7:4

12
Removing / Replacing spray pipes
Press the spray pipe in and turn it anticlockwise. Pull it straight out
(Ill 11).
Press the spray pipe in and turn it clockwise, (Ill. 12). Secure by
gently pulling it outwards. If replacing the spray pipe is difficult then
the seal may be dry in which case dampen it with a little water.
NB! The small spray pipe is not supplied as standard.
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