GReddy Intercooler Kit User manual

INTERCOOL
INTERCOOLINTERCOOL
INTERCOOLER
ERER
ER KIT
KITKIT
KIT
NISSAN
NISSANNISSAN
NISSAN ＧＴ－Ｒ
ＧＴ－ＲＧＴ－Ｒ
ＧＴ－Ｒ Ｒ
ＲＲ
Ｒ３５
３５３５
３５
（ＶＲ
（ＶＲ（ＶＲ
（ＶＲ３８
３８３８
３８ＤＥＴＴ
ＤＥＴＴＤＥＴＴ
ＤＥＴＴ）
））
）
ＳＰＥＣ－Ｒ
ＳＰＥＣ－ＲＳＰＥＣ－Ｒ
ＳＰＥＣ－Ｒ ＨＧ
ＨＧＨＧ
ＨＧ ＴＹＰＥ
ＴＹＰＥＴＹＰＥ
ＴＹＰＥ６
６６
６×
××
×２
２２
２
Please read the manual before installing this kit
Please read the manual before installing this kitPlease read the manual before installing this kit
Please read the manual before installing this kit
MODEL CHASSIS ENGINE YEAR
ＧＴ－Ｒ ＣＢＡ－Ｒ３５ ＶＲ３８ＤＥＴＴ 2007 - on
※ This GReddy Intercooler Kit
GReddy Intercooler KitGReddy Intercooler Kit
GReddy Intercooler Kit is designed for the original turbo.
※ This kit requires modification to the Intake Air duct.
GReddy Performance Products
GReddy Performance Products GReddy Performance Products
GReddy Performance Products Inc. is not responsible if
Inc. is not responsible if Inc. is not responsible if
Inc. is not responsible if NISSAN factory warranty is voided.
NISSAN factory warranty is voided.NISSAN factory warranty is voided.
NISSAN factory warranty is voided.
Installation Manual
Installation ManualInstallation Manual
Installation Manual

1.
1.1.
1. Parts
Parts Parts
Parts List
ListList
List
１．Intercooler (ＴＹＰＥ６） １ＳＥＴ
２．Air diversion plate １ＳＥＴ
３．Clip ４
４．Ｍ６×１２㎜ Ｐ＝１．０ HEX HEAD BOLT ２
５．Ｍ６×１５㎜ Ｐ＝１．０ HEX HEAD BOLT ４
６．Ｍ６ Ｐ＝１．０ LOCK NUT ６
７．Ｍ６ F/W (S) ４
８．Ｍ６ F/W (L) ２
９．Ｍ８×２５㎜ Ｐ＝１．２５ Stainless Ｂ Ｆ/Ｗ Ｓ/Ｗ １０
Parts List Picture
Parts List PictureParts List Picture
Parts List Picture
１ ２ ３
４．５ ６ ７ ８ ９

２
２２
２．
．．
．Stock Parts Removal
Stock Parts RemovalStock Parts Removal
Stock Parts Removal
２
２２
２－
－－
－１
１１
１ Remove front
Remove frontRemove front
Remove front bumper
bumper bumper
bumper
(1) Disconnect the negative terminal of the battery.
(2) Remove the front fender inner cover both sides.
(3) Remove the front side under carriage cover.
※ Remove plugs to see the bolts.
※ After removing all plugs and bolts, slide to the
front.
(4) Remove the radiator cover.
(5) Remove the screws from upper side bumper.
(6) Disconnect the turn signal connectors.
※Remove the 3 screws on each side. ( they are
inside of
the bumper.)

(7) Disconnect the AIR BAG sensor connector.
(8) Remove the front bumper.
※ If it is difficult to remove the bumper, remove the
clasp first.
２
２２
２－
－－
－２
２２
２ Remover the radiator air guide
Remover the radiator air guideRemover the radiator air guide
Remover the radiator air guide
(1) Remove the engine oil cooler air intake guide.
(2) Remove the air ducts from both sides.
Clasp
Grommet

(3) Remove the impact foam from bumper reinforcement.
(4) Remove the bumper reinforcement.
(5) Disconnect connectors.
(6) Remove wires and hood release cable.
・・・Connector
A/C Liquid Tank, Out Side Temp Sensor, Horn,
Hood release cable.
・・・Clip (wiring)
・・・Clip (hood release cable)
(7) Remove the bumper retainer.
バンパーブラケット
取り付けボルト×４
※Bolt is under the air intake duct.
アーマチュア
取り付けボルト×８
A/c liquid Tank
Out side temp
sensor
Hood release
cable
Horn

(8) Remove the P/S oil cooler mount bolt.
※ Do not disconnect the cooler line.
※ Be careful not to damage oil cooler and condenser.
(9) Remove the window washer tank mount bolt.
(10) Remove the intercooler hose.
※ After removing the hose, cap off the opening..
(11) Remove the radiator air guide, the intercooler and air intake duct.
※
Slightly remove radiator air guide, then remove hood
latch cable then remove radiator air guide.
※Remove driver side first, and carefully
remove passenger
side, avoid damaging oil cooler.

２
２２
２－
－－
－３
３３
３ Remove intercooler
Remove intercoolerRemove intercooler
Remove intercooler
(1) Remove the intercooler air duct, after removing the 4 rivets.
(2) Remove the intercooler from radiator air guide.
(3) Remove the intercooler pipe (IN, OUT) from
intercooler.
※ Reuse the intercooler pipes and gasket.
※Use 6mm drill to remove the rivets.

３
３３
３．
．．
．Kit Installation
Kit Installation Kit Installation
Kit Installation
３
３３
３－
－－
－１
１１
１ Install the intercooler.
Install the intercooler.Install the intercooler.
Install the intercooler.
(1) Install the intercooler pipes (IN, OUT)
※ Reuse bolts and gasket.
※ Put silicone sealer between intercooler and intake
pipe flange .
〈Parts №１〉
(2) Install GReddy Intercooler core on the radiator air guide.
※ Do not use stock bolts, use kit bolts.〈Parts №9〉
(3) Install intercooler air intake duct to the radiator air
guide.
〈Parts №5，6，7〉
M ８×２５㎜ 〈№９〉
№１
M ６×１５㎜ 〈№５〉
№７
№６
M ８×２５㎜ 〈№９〉
№１
№１
Stock bolts
Passenger side
Driver side

３
３３
３－
－－
－２
２２
２ Install Radiator Air Guide
Install Radiator Air GuideInstall Radiator Air Guide
Install Radiator Air Guide
(1) In reverse order of removal of radiator air guide. (2-2)
(2) Install air diversion plate on to the intercooler air duct.
〈Parts №2，3，4，6，8〉
３
３３
３－
－－
－３
３３
３ Start Engine
Start Engine Start Engine
Start Engine
(1) Check all piping and wiring.
(2) Connect negative battery terminal.
(3) Start engine and check for air leak and noise.
３
３３
３－
－－
－４
４４
４ Install front bumper
Install front bumperInstall front bumper
Install front bumper
In reverse order of removal of front bumper. (2-1)
This completes the Intercooler Kit installation.
This completes the Intercooler Kit installation.This completes the Intercooler Kit installation.
This completes the Intercooler Kit installation.
№
２
№３
M ６×１２㎜ 〈№４〉
№８
№６