GReddy Tuner Edition Turbo Kit User manual

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GReddy Turbo Kit
GReddy Turbo KitGReddy Turbo Kit
GReddy Turbo Kit
2007Nissan 350Z (VQ35HR)
Twin TD06-20G 8cm
2
Tuner Edition
Tuner EditionTuner Edition
Tuner Edition
Custom tuning required for this kit
Custom tuning required for this kitCustom tuning required for this kit
Custom tuning required for this kit

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2007 Nissan 350Z (VQ35HR) Twin TD06-20G 8cm
2
Installation Manual
Installation ManualInstallation Manual
Installation Manual
Please read the entire manual before installing
Please read the entire manual before installingPlease read the entire manual before installing
Please read the entire manual before installing this kit.
this kit. this kit.
this kit.
Application:
Make
MakeMake
Make Model
Model Model
Model Chassis
ChassisChassis
Chassis Year
Year Year
Year
Nissan 350Z
Nissan 350ZNissan 350Z
Nissan 350Z Z33
Z33 Z33
Z33 200
200 200
2007
77
7
• Custom tuning required for this kit
Custom tuning required for this kitCustom tuning required for this kit
Custom tuning required for this kit
• This GReddy Turbo Kit
GReddy Turbo KitGReddy Turbo Kit
GReddy Turbo Kit is designed only for the vehicles specified above.
• Premium grade gasoline (91 octane or higher) is required with this Kit.
Important
• This installation should only be performed by a trained specialist who is very familiar with the
automobile’s mechanical, electrical and fuel management system.
• If installed by an untrained person, it may cause damage to the kit as well as the vehicle.
• GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s electrical
system caused by improper installation.
• ake sure to follow the instruction and pay attention to the “Important”, “Warning!” and “Caution!”
notice through out the instruction.
• Improper installation can be dangerous! Please make sure to inspect the installation before operating
the vehicle.
• Call your GReddy Authorized dealer or GReddy Performance Products if there are any problems or
questions regarding this product.

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Parts List
Parts ListParts List
Parts List
１．Turbocharger ＴＤ０６ SH－２０Ｇ ８㎝２ (Right Side) １
２．Turbocharger ＴＤ０６ SH－２０Ｇ ８㎝２ (Left Side) １
３．Intercooler Type29 １
４．Waste gate （GReddy/TAIL） 0.45bar ２
５．Exhaust Manifold (Right Side) Ductile Iron Cast １
６．Exhaust Manifold (Left Side) Ductile Iron Cast １
７．Down Pipe (Right Side) （SS 60φ） １
８．Down Pipe (Left Side) （SS 60φ） １
９．Waste gate Inlet Pipe (Right Side) （SUS42.7φ） １
１０．Waste gate Inlet Pipe (Left Side) （SUS42.7φ） １
１１．Waste gate Open pipe (Right Side) （SUS42.7φ） １
１２．Waste gate Open pipe (Left Side) （SUS42.7φ） １
１３．Waste gate Bracket (Right Side) １
１４．Waste gate Bracket (Left Side) １
１５．Waste gate Bracket (Center) １
１６．Compression Pipe Ｃ－
Ｃ－Ｃ－
Ｃ－１
１１
１ （５０φAluminum） １
１７． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－２
２２
２ （５０φAluminum） １
１８． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－３
３３
３ （６０φAluminum） １
１９． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－４
４４
４ （７０φAluminum） １
２０． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－５
５５
５ （５０φAluminum） １
２１． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－６
６６
６ （５０φAluminum） １
２２． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－７
７７
７ （６０φAluminum） １
２３． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－８
８８
８ （７０φAluminum） １
２４．Suction Pipe Ｓ－
Ｓ－Ｓ－
Ｓ－１
１１
１ （７０φAluminum） １
２５． 〃 Ｓ－
Ｓ－Ｓ－
Ｓ－２
２２
２ （７０φAluminum） １
２６．AIRINX ＡＹ‐ＳＢ （Blue） ２
２７．AIRINX Hose Adapter Ｓ７０ ２

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２８．Oil Pressure Hose ＳＵＳ (Ｒ=６００㎜、Ｌ=８００㎜) 1Set
２９．Oil Pressure Union Fitting 3-Way Fitting ２
３０． 〃 １/８ＰＴ－１/８ＰＴ Straight ２
３１． 〃 １/８ＰＴ－１/８ＰＦ Straight １
３２． 〃 １/８ＰＴ－１/８ＰＦ Male to Male ９０° １
３３．Oil Pressure Banjo Fitting Male and Female (small) ２
３４．Copper Washer １０φ （ｔ＝１．０） 10.5×18×1.0 ４
３５．Oil Return Flange Pipe Right １６φ （Turbo） １
３６．Oil Return Flange Pipe Left １６φ （Turbo） １
３７．Oil Return Flange Pipe Right １６φ （Oil Pan） １
３８．Oil Return Flange Pipe Left １６φ （Oil Pan） １
３９．Oil pan (Aluminum Cast) １
４０．Vacuum Hose ６φ×２０００㎜ （Blue） １
４１．Acryl Hose １０φ×１３９０㎜ （・P/S cooler 650mm、600mm、・Blow By 140mm）
１
４２． 〃 １５φ×１２４０㎜ （・Oil return320 ㎜、270mm、・Blow By 340 ㎜、・Water Line310mm）
１
４３． 〃 １９φ×３５０㎜ （・Washer Tank350 ㎜、）
１
４４．Silicone Hose ５０φ×７０㎜ Straight ４
４５． 〃 ６０φ×７０㎜ Straight ２
４６． 〃 ７０φ×７０㎜ Straight ２
４７． 〃 ５０φ－６０φ Reducer ２
４８． 〃 ６０φ－７０φ Reducer ２
４９． 〃 ７０φ－８０φ Reducer ２
５０．Hose band １０φ ♯５ ６
５１． 〃 １２φ ♯８ ２
５２． 〃 １６φ ♯１０ ８
５３． 〃 １９φ ♯１２ ２
５４． 〃 ５０φ ♯３２ １０
５５． 〃 ６０φ ♯３６ ８
５６． 〃 ７０φ ♯４４ １０
５７． 〃 ８０φ ♯４８ ２

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５８．Aluminum Spacer t＝１０㎜
（P/S Cooler） １
５９． 〃 t＝１７㎜ （I/C Upper Bracket） １
６０． 〃 t＝２０㎜ （Horn） １
６１． 〃 t＝２８㎜ （P/S Cooler） １
６２．Straight Union １０φ （S-1 Blow By） １
６３． 〃 １６φ （S-2 Blow By） １
６４．Check Valve （Nissan factory ４７４７８－５１Ｅ００） １
６５．Water Line Suction Connector １
６６．P/S Suction Connector １
６７．P/S Cooler １
６８．Tube Clamp ３
６９．Washer Tank １
７０． 〃 Bracket A
AA
A・
・・
・B
BB
B １ set
７１． 〃 Water Feed Tube A
AA
A・
・・
・B
BB
B １ set
７２． 〃 Rubber Grommet １
７３． 〃 Rubber Cap ３０φ １
７４．Exhaust Manifold Gasket （Nissan Factory part #１４０３６－ＡＧ０１０） １ set
７５．Turbo gasket TD06 IN ２
７６． 〃 TD06 OUT ２
７７．Exhaust Gasket 60ΦOval ２
７８．Oil Return Gasket TD Small ２
７９．TIAL W/G Gasket ２
８０．Thermo Cloth 100mm×1000mm 5
８１．Frame Guard １
８２．Three way Fitting １ 0φ－６φ－１０φ １
８３． 〃 ６φ－６φ－６φ １
８４．Ｚｉｐ Ｔｉｅｓ １５０㎜ １５

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８５．Ｍ６×１５㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ Ｓ/Ｗ F/W － （Ｏ／Ｒ・EVAP・C-1・S-1・S-2） ８
８６．Ｍ６×１５㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ Ｓ/Ｗ F/W N （Ｗａｓｈｅｒ Ｔａｎｋ） ３
８７．Ｍ６×２５㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ Ｓ/Ｗ F/W － （P/S Ｃｏｏｌｅｒ） １
８８．Ｍ６×４０㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ S/W F/W － （P/S Ｃｏｏｌｅｒ・Ｈｏｎｅ） ２
８９．Ｍ８×１５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ F/W N （Ｗａｓｈｅｒ Ｔａｎｋ） １
９０．Ｍ８×２５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ － － （W/G OUT） ６
９１．Ｍ８×２５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ F/W N （W/G Ｂｒａｃｋｅｔ） ４
９２．Ｍ８×３０㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ F/W － （I/C Ｕｐｐｅｒ） １
９３．Ｍ８×３０㎜ Ｓｔａｉｎｌｅｓｓ Ｓｔｕｄ P=1.25－1.25 Ｂ Ｓ/Ｗ － Ｎ （TB IN OUT・WG IN） ２０
９４．Ｍ１０×３５㎜ Ｓｔａｉｎｌｅｓｓ Ｓｔｕｄ P=1.25－1.25 Ｂ Ｓ/Ｗ － Ｎ （Ｅｘｈａｕｓｔ Ｍａｎｉｆｏｌｄ） １２
９５．Ｍ１０×３５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ S/W F/W N （Ｅｘｈａｕｓｔ） ４
９６．Oil pan Bolt set 1
Parts List
Parts ListParts List
Parts List
１ ２ ３ ４
５ ６ ７ ８
９ １０ １１ １２

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１３ １４ １５ １６
１７ １８ １９ ２０
２１ ２２ ２３ ２４
２５ ２６ ２７ ２８
２９ ３０ ３１ ３２

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３３ ３４ ３５ ３６
３７ ３８ ３９ ４０～４３
４４～４９ ５０～５７ ５８～６１ ６２、６３
６４ ６５ ６６ ６７
６８ ６９ ７０ ７１

―９―
７２ ７３ ７４ ７５
７６ ７７ ７８ ７９
８０ ８１ ８２ ８３
８４ ８５～９６

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2. Factory Parts Removal
2. Factory Parts Removal2. Factory Parts Removal
2. Factory Parts Removal
When removing the stock parts, make sure you read over the factory repair manual
When removing the stock parts, make sure you read over the factory repair manual When removing the stock parts, make sure you read over the factory repair manual
When removing the stock parts, make sure you read over the factory repair manual
for proper procedures.
for proper procedures.for proper procedures.
for proper procedures.
2-1 Disconnect the negative terminal of the battery.
2-2 Remove the under engine cover.
2-3 Drain the engine oil, coolant and power steering fluid.
2-4 Disconnect the air flow meter.
2-5 Remove the Air cleaner assembly with airflow meter, intake tube, and breather hose.
2-6 Remove the Top Radiator Hose and the Water Pipe (Located above the Right Exhaust
manifold).
2-7 Disconnect the primary and secondary O2 sensor and remove the exhaust manifold and
catalytic converter.
2-8 Remove the exhaust manifold.
2-9 Remove oil pan (Please refer to the factory service manual for detail instructions f or
removing the oil pan.)
2-10 Remove the upper intake manifold collector, fuel rail assembly with injectors and regulator.
2-11 Remove the front bumper.
2-12 Remove the bumper reinforcement.
2-13 Remove the left and the right side horn.
2-14 Remove the Power steering fluid cooler.