GReddy Tuner Edition Turbo Kit User manual

―１―
GReddy Turbo Kit
GReddy Turbo KitGReddy Turbo Kit
GReddy Turbo Kit
2007Nissan 350Z (VQ35HR)
Twin TD06-20G 8cm
2
Tuner Edition
Tuner EditionTuner Edition
Tuner Edition
Custom tuning required for this kit
Custom tuning required for this kitCustom tuning required for this kit
Custom tuning required for this kit

―２―
2007 Nissan 350Z (VQ35HR) Twin TD06-20G 8cm
2
Installation Manual
Installation ManualInstallation Manual
Installation Manual
Please read the entire manual before installing
Please read the entire manual before installingPlease read the entire manual before installing
Please read the entire manual before installing this kit.
this kit. this kit.
this kit.
Application:
Make
MakeMake
Make Model
Model Model
Model Chassis
ChassisChassis
Chassis Year
Year Year
Year
Nissan 350Z
Nissan 350ZNissan 350Z
Nissan 350Z Z33
Z33 Z33
Z33 200
200 200
2007
77
7
• Custom tuning required for this kit
Custom tuning required for this kitCustom tuning required for this kit
Custom tuning required for this kit
• This GReddy Turbo Kit
GReddy Turbo KitGReddy Turbo Kit
GReddy Turbo Kit is designed only for the vehicles specified above.
• Premium grade gasoline (91 octane or higher) is required with this Kit.
Important
• This installation should only be performed by a trained specialist who is very familiar with the
automobile’s mechanical, electrical and fuel management system.
• If installed by an untrained person, it may cause damage to the kit as well as the vehicle.
• GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s electrical
system caused by improper installation.
• ake sure to follow the instruction and pay attention to the “Important”, “Warning!” and “Caution!”
notice through out the instruction.
• Improper installation can be dangerous! Please make sure to inspect the installation before operating
the vehicle.
• Call your GReddy Authorized dealer or GReddy Performance Products if there are any problems or
questions regarding this product.

―３―
Parts List
Parts ListParts List
Parts List
１．Turbocharger ＴＤ０６ SH－２０Ｇ ８㎝２ (Right Side) １
２．Turbocharger ＴＤ０６ SH－２０Ｇ ８㎝２ (Left Side) １
３．Intercooler Type29 １
４．Waste gate （GReddy/TAIL） 0.45bar ２
５．Exhaust Manifold (Right Side) Ductile Iron Cast １
６．Exhaust Manifold (Left Side) Ductile Iron Cast １
７．Down Pipe (Right Side) （SS 60φ） １
８．Down Pipe (Left Side) （SS 60φ） １
９．Waste gate Inlet Pipe (Right Side) （SUS42.7φ） １
１０．Waste gate Inlet Pipe (Left Side) （SUS42.7φ） １
１１．Waste gate Open pipe (Right Side) （SUS42.7φ） １
１２．Waste gate Open pipe (Left Side) （SUS42.7φ） １
１３．Waste gate Bracket (Right Side) １
１４．Waste gate Bracket (Left Side) １
１５．Waste gate Bracket (Center) １
１６．Compression Pipe Ｃ－
Ｃ－Ｃ－
Ｃ－１
１１
１ （５０φAluminum） １
１７． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－２
２２
２ （５０φAluminum） １
１８． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－３
３３
３ （６０φAluminum） １
１９． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－４
４４
４ （７０φAluminum） １
２０． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－５
５５
５ （５０φAluminum） １
２１． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－６
６６
６ （５０φAluminum） １
２２． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－７
７７
７ （６０φAluminum） １
２３． 〃 Ｃ－
Ｃ－Ｃ－
Ｃ－８
８８
８ （７０φAluminum） １
２４．Suction Pipe Ｓ－
Ｓ－Ｓ－
Ｓ－１
１１
１ （７０φAluminum） １
２５． 〃 Ｓ－
Ｓ－Ｓ－
Ｓ－２
２２
２ （７０φAluminum） １
２６．AIRINX ＡＹ‐ＳＢ （Blue） ２
２７．AIRINX Hose Adapter Ｓ７０ ２

―４―
２８．Oil Pressure Hose ＳＵＳ (Ｒ=６００㎜、Ｌ=８００㎜) 1Set
２９．Oil Pressure Union Fitting 3-Way Fitting ２
３０． 〃 １/８ＰＴ－１/８ＰＴ Straight ２
３１． 〃 １/８ＰＴ－１/８ＰＦ Straight １
３２． 〃 １/８ＰＴ－１/８ＰＦ Male to Male ９０° １
３３．Oil Pressure Banjo Fitting Male and Female (small) ２
３４．Copper Washer １０φ （ｔ＝１．０） 10.5×18×1.0 ４
３５．Oil Return Flange Pipe Right １６φ （Turbo） １
３６．Oil Return Flange Pipe Left １６φ （Turbo） １
３７．Oil Return Flange Pipe Right １６φ （Oil Pan） １
３８．Oil Return Flange Pipe Left １６φ （Oil Pan） １
３９．Oil pan (Aluminum Cast) １
４０．Vacuum Hose ６φ×２０００㎜ （Blue） １
４１．Acryl Hose １０φ×１３９０㎜ （・P/S cooler 650mm、600mm、・Blow By 140mm）
１
４２． 〃 １５φ×１２４０㎜ （・Oil return320 ㎜、270mm、・Blow By 340 ㎜、・Water Line310mm）
１
４３． 〃 １９φ×３５０㎜ （・Washer Tank350 ㎜、）
１
４４．Silicone Hose ５０φ×７０㎜ Straight ４
４５． 〃 ６０φ×７０㎜ Straight ２
４６． 〃 ７０φ×７０㎜ Straight ２
４７． 〃 ５０φ－６０φ Reducer ２
４８． 〃 ６０φ－７０φ Reducer ２
４９． 〃 ７０φ－８０φ Reducer ２
５０．Hose band １０φ ♯５ ６
５１． 〃 １２φ ♯８ ２
５２． 〃 １６φ ♯１０ ８
５３． 〃 １９φ ♯１２ ２
５４． 〃 ５０φ ♯３２ １０
５５． 〃 ６０φ ♯３６ ８
５６． 〃 ７０φ ♯４４ １０
５７． 〃 ８０φ ♯４８ ２

―５―
５８．Aluminum Spacer t＝１０㎜
（P/S Cooler） １
５９． 〃 t＝１７㎜ （I/C Upper Bracket） １
６０． 〃 t＝２０㎜ （Horn） １
６１． 〃 t＝２８㎜ （P/S Cooler） １
６２．Straight Union １０φ （S-1 Blow By） １
６３． 〃 １６φ （S-2 Blow By） １
６４．Check Valve （Nissan factory ４７４７８－５１Ｅ００） １
６５．Water Line Suction Connector １
６６．P/S Suction Connector １
６７．P/S Cooler １
６８．Tube Clamp ３
６９．Washer Tank １
７０． 〃 Bracket A
AA
A・
・・
・B
BB
B １ set
７１． 〃 Water Feed Tube A
AA
A・
・・
・B
BB
B １ set
７２． 〃 Rubber Grommet １
７３． 〃 Rubber Cap ３０φ １
７４．Exhaust Manifold Gasket （Nissan Factory part #１４０３６－ＡＧ０１０） １ set
７５．Turbo gasket TD06 IN ２
７６． 〃 TD06 OUT ２
７７．Exhaust Gasket 60ΦOval ２
７８．Oil Return Gasket TD Small ２
７９．TIAL W/G Gasket ２
８０．Thermo Cloth 100mm×1000mm 5
８１．Frame Guard １
８２．Three way Fitting １ 0φ－６φ－１０φ １
８３． 〃 ６φ－６φ－６φ １
８４．Ｚｉｐ Ｔｉｅｓ １５０㎜ １５

―６―
８５．Ｍ６×１５㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ Ｓ/Ｗ F/W － （Ｏ／Ｒ・EVAP・C-1・S-1・S-2） ８
８６．Ｍ６×１５㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ Ｓ/Ｗ F/W N （Ｗａｓｈｅｒ Ｔａｎｋ） ３
８７．Ｍ６×２５㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ Ｓ/Ｗ F/W － （P/S Ｃｏｏｌｅｒ） １
８８．Ｍ６×４０㎜ Ｓｔａｉｎｌｅｓｓ P=1.0 Ｂ S/W F/W － （P/S Ｃｏｏｌｅｒ・Ｈｏｎｅ） ２
８９．Ｍ８×１５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ F/W N （Ｗａｓｈｅｒ Ｔａｎｋ） １
９０．Ｍ８×２５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ － － （W/G OUT） ６
９１．Ｍ８×２５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ F/W N （W/G Ｂｒａｃｋｅｔ） ４
９２．Ｍ８×３０㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ Ｓ/Ｗ F/W － （I/C Ｕｐｐｅｒ） １
９３．Ｍ８×３０㎜ Ｓｔａｉｎｌｅｓｓ Ｓｔｕｄ P=1.25－1.25 Ｂ Ｓ/Ｗ － Ｎ （TB IN OUT・WG IN） ２０
９４．Ｍ１０×３５㎜ Ｓｔａｉｎｌｅｓｓ Ｓｔｕｄ P=1.25－1.25 Ｂ Ｓ/Ｗ － Ｎ （Ｅｘｈａｕｓｔ Ｍａｎｉｆｏｌｄ） １２
９５．Ｍ１０×３５㎜ Ｓｔａｉｎｌｅｓｓ P=1.25 Ｂ S/W F/W N （Ｅｘｈａｕｓｔ） ４
９６．Oil pan Bolt set 1
Parts List
Parts ListParts List
Parts List
１ ２ ３ ４
５ ６ ７ ８
９ １０ １１ １２

―７―
１３ １４ １５ １６
１７ １８ １９ ２０
２１ ２２ ２３ ２４
２５ ２６ ２７ ２８
２９ ３０ ３１ ３２

―８―
３３ ３４ ３５ ３６
３７ ３８ ３９ ４０～４３
４４～４９ ５０～５７ ５８～６１ ６２、６３
６４ ６５ ６６ ６７
６８ ６９ ７０ ７１

―９―
７２ ７３ ７４ ７５
７６ ７７ ７８ ７９
８０ ８１ ８２ ８３
８４ ８５～９６

―１０―
2. Factory Parts Removal
2. Factory Parts Removal2. Factory Parts Removal
2. Factory Parts Removal
When removing the stock parts, make sure you read over the factory repair manual
When removing the stock parts, make sure you read over the factory repair manual When removing the stock parts, make sure you read over the factory repair manual
When removing the stock parts, make sure you read over the factory repair manual
for proper procedures.
for proper procedures.for proper procedures.
for proper procedures.
2-1 Disconnect the negative terminal of the battery.
2-2 Remove the under engine cover.
2-3 Drain the engine oil, coolant and power steering fluid.
2-4 Disconnect the air flow meter.
2-5 Remove the Air cleaner assembly with airflow meter, intake tube, and breather hose.
2-6 Remove the Top Radiator Hose and the Water Pipe (Located above the Right Exhaust
manifold).
2-7 Disconnect the primary and secondary O2 sensor and remove the exhaust manifold and
catalytic converter.
2-8 Remove the exhaust manifold.
2-9 Remove oil pan (Please refer to the factory service manual for detail instructions f or
removing the oil pan.)
2-10 Remove the upper intake manifold collector, fuel rail assembly with injectors and regulator.
2-11 Remove the front bumper.
2-12 Remove the bumper reinforcement.
2-13 Remove the left and the right side horn.
2-14 Remove the Power steering fluid cooler.

―１１―
3. Turbo Kit Installation
3. Turbo Kit Installation3. Turbo Kit Installation
3. Turbo Kit Installation
3
33
3-
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-1
1 1
1 Thermo Cloth Installation
Thermo Cloth Installation Thermo Cloth Installation
Thermo Cloth Installation
• Remove the bracket securing the fuel line right below the right side shock tower and disconnect
the fuel line. Wrap the fuel and evap Line using safety Wire. Cover the fuel and evap Line using
Frame Guard. Reconnect the fuel and evap Line. Modification the fuel and evap Line as
shown.
(Parts used #80, 81)
(This picture shows the turbo already installed)
Important!
Important!Important!
Important!
• Make sure that the fuel line is secured away from the turbine housing when the turbo is
installed. Some bending of the lines is necessary to achieve good clearance.
• Make sure the lines are properly wrapped twice.
• Make sure to use safety wire to wrap the thermo cloth. Zip ties will melt from the heat and
eventually will come off.
• Make sure that the fuel line connector is properly clicked in all the way.
• GReddy Performance Products, Inc. will not be responsible for any damage caused due to
improper installation.
Bend the fuel line
Bend the fuel lineBend the fuel line
Bend the fuel line
#
##
#６８
６８６８
６８ Tube Clamp
Tube ClampTube Clamp
Tube Clamp

―１２―
Cau
CauCau
Caution!
tion!tion!
tion!
• Make sure to check and double check this step. This is the most important step in this install.
Make sure to check and double check this step. This is the most important step in this install. Make sure to check and double check this step. This is the most important step in this install.
Make sure to check and double check this step. This is the most important step in this install.
• Without proper clearance and thermo wrapping the fuel lines, the fuel line connector can melt
Without proper clearance and thermo wrapping the fuel lines, the fuel line connector can melt Without proper clearance and thermo wrapping the fuel lines, the fuel line connector can melt
Without proper clearance and thermo wrapping the fuel lines, the fuel line connector can melt
from heat and may catch on fire.
from heat and may catch on fire. from heat and may catch on fire.
from heat and may catch on fire.
• Wrap the Starter and the
Wrap the Starter and the Wrap the Starter and the
Wrap the Starter and the Main Engine harness right
Main Engine harness right Main Engine harness right
Main Engine harness right
above the transmission bell housing.
above the transmission bell housing. above the transmission bell housing.
above the transmission bell housing.
Important!
Important!Important!
Important!
Make sure that the main engine harness is properly
wrapped and secured away from the manifold and the
wastegate when they are installed.
Caution!
Caution!Caution!
Caution!
Without proper clearance and thermo wrapping the
harness, it melt and cause a short in the electrical
system or may catch on fire.
3
33
3-
--
-2
2 2
2 Power Steering Line Installation
Power Steering Line InstallationPower Steering Line Installation
Power Steering Line Installation
1. Remove the hose fitting off the power steering pump
and install the provided fitting.
(Parts Used #66)
3
33
3-
--
-2
22
2 W
WW
Water Line Suction Connector
ater Line Suction Connector ater Line Suction Connector
ater Line Suction Connector Installation
InstallationInstallation
Installation
1. Remove the factory water tube and Install the water
line suction connector.
2. Cut the Acryl hose 15Φ to 310mm and Install it
between the Suction connector and the water tube.
Water Line Suction
Water Line Suction Water Line Suction
Water Line Suction
Connector
ConnectorConnector
Connector

―１３―
Left Side (Driver’s Side)
Install Stud Bolt
Front of
the engine
Right Side (Passenger’s Side)
Front of
the engine
Install Stud Bolt
3
33
3-
--
-3
3 3
3 Oil Pan Installation
Oil Pan InstallationOil Pan Installation
Oil Pan Installation
1. Remove the Oil Strainer, and reinstall with Oil Strainer Extension Adapter.
2. Install the Oil pan with a silicone sealant. and Install the oil return pipe as shown.
(Part Used #39, 96)
3
33
3-
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-4
4 4
4 Oil Pressure Line Installation
Oil Pressure Line InstallationOil Pressure Line Installation
Oil Pressure Line Installation
Install the oil pressure line to engine block using provided fittings.
(Part Used #28, 29, 30, 31, 32)
※ 600mm line is for the right side and 800mm line is for the left side.
600mm line is for the right side and 800mm line is for the left side. 600mm line is for the right side and 800mm line is for the left side.
600mm line is for the right side and 800mm line is for the left side.
3
33
3-
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-5
5 5
5 Exhaust Manifold Installation
Exhaust Manifold InstallationExhaust Manifold Installation
Exhaust Manifold Installation
1. Remove all factory exhaust manifold stud bolt off from the cylinder head. Install the provided M10
x 35mm stud bolts on to the cylinder head as shown.
(Part Used #94)
3 Way Fitting
3 Way Fitting3 Way Fitting
3 Way Fitting
3 Way Fitting
3 Way Fitting3 Way Fitting
3 Way Fitting
Engine Block
Engine BlockEngine Block
Engine Block
1/8PT
1/8PT1/8PT
1/8PT-
--
-1/8PT
1/8PT1/8PT
1/8PT
1/8PT
1/8PT1/8PT
1/8PT-
--
-1/8PT
1/8PT1/8PT
1/8PT
1/8PT
1/8PT1/8PT
1/8PT-
--
-1/8PF
1/8PF1/8PF
1/8PF
1/8PT
1/8PT1/8PT
1/8PT-
--
-1/8PF
1/8PF1/8PF
1/8PF
Oil pressure Line
Oil pressure LineOil pressure Line
Oil pressure Line
Oil pressure
Oil pressure Oil pressure
Oil pressure
Line
LineLine
Line
Oi
OiOi
Oil pressure
l pressure l pressure
l pressure
Sensor
SensorSensor
Sensor

―１４―
2. Install the Exhaust Manifold using provided gasket and hardware.
(Part Used #5, 6, 74, 94)
Left Side (Driver’s Side) Right Side (Passenger’s Side)
3
33
3-
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-6
6 6
6 Turbocharger Installation
Turbocharger InstallationTurbocharger Installation
Turbocharger Installation
• Install the turbocharger on to the exhaust manifold installed in the previous step.
* For the left side, remove the steering shaft joint before installing the turbo.
* For the left side, remove starter harness and harness bracket.
 For the left side, remove the bolts holding the starter, and lower the starter before installing the
turbo
(Part Used #1, 2, 33, 34, 75, 93)
• After the turbo installation, double check the fuel line clearance by the turbo and the manifold on
right side (passenger side).
• Connect the Oil Pressure line to the turbo using the provided hardware.

―１５―
3
33
3-
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-7
7 7
7 Modification the
Modification the Modification the
Modification the starter
starterstarter
starter harness
harness harness
harness
* Wrap the thermo cloth to the starter harness.
* Reinstall the starter harness as shown.
(Part Used #80)
3
33
3-
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-7
7 7
7 Oil Return Pipe Installation
Oil Return Pipe InstallationOil Return Pipe Installation
Oil Return Pipe Installation
Install the oil return pipe using provided gasket and hardware. Cut the provided 15∅ hose to proper
length and install them between the oil return pipe and the oil pan as shown.
(Part Used #35, 36, 78, 85)
Left Side (Driver’s Side) Right Side (Passenger’s Side)
3
33
3-
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-8
8 8
8 Down Pipe Installation
Down Pipe InstallationDown Pipe Installation
Down Pipe Installation
Install the down pipe using the provided gasket and hardware as shown.
(Part Used #7, 8, 76, 93)

―１６―
3
33
3-
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-9
9 9
9 Exha
ExhaExha
Exhaust System Installation
ust System Installationust System Installation
ust System Installation
Install the exhaust system using the provided gasket and
hardware as shown.
(Part Used #77, 95)
3
33
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-9
9 9
9 Waste
WasteWaste
Waste gate Installation
gate Installationgate Installation
gate Installation
Install the provided banjo fitting on to the bottom port of the waste gate. (Top Port is used for boost
controller) Install the waste gate inlet Pipe and waste gate using the provided gasket and hardware as
shown. (Part Used #3, 9, 10, 93)
Left Side (Driver’s Side) Right Side (Passenger’s Side)
• Double check the clearance between the waste gate and the main engine harness on the right side
(passenger side). Make sure that there is enough clearance to avoid the harness from getting to
hot and melting.
• Install the Waste gate Open pipe and Waste
gate Bracket using the provided gasket and
hardware as shown.
(Part Used #11, 12, 13, 14, 15, 90)

―１７―
3
33
3-
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-10
10 10
10 Vacuum hose for Waste
Vacuum hose for WasteVacuum hose for Waste
Vacuum hose for Waste gate Installation
gate Installationgate Installation
gate Installation
Cut the master power vacuum hose by the
intake manifold and install the 3way fitting.
Connect the 6Φside to the waste gate fitting
with the provided 6ΦHose.
*Secure all the vacuum hose with Zip ties to
prevent the hose from coming off the fitting.
(Part Used #40, 82, 83, 84, )
3
33
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-11
11 11
11 Suction Pipe Installation
Suction Pipe InstallationSuction Pipe Installation
Suction Pipe Installation
1. Install the Airinx air filter to the Suction pipe
S-1 and S-2.
2. Install the S-1 (with AIRINX) to the right
(passenger side) turbo inlet using provided
hose and hose clamps as shown.
3. Install the S-2 (with AIRINX) to the left
(driver side) turbo inlet using provided hose
and hose clamps as shown. Bend the A/C
line toward the engine so that the S-2 pipe
clears the line.
(Part Used #24, 25, 26, 27, 49, 56, 57)

―１８―
3
33
3-
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-15
15 15
15 Horn and Air Bag sensor relocation
Horn and Air Bag sensor relocationHorn and Air Bag sensor relocation
Horn and Air Bag sensor relocation
Relocate the horn and the sir bag sensor as
shown.
(Parts Used #60, 88)
3
33
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-14
14 14
14 Power Steering Fluid Cooler Installation
Power Steering Fluid Cooler InstallationPower Steering Fluid Cooler Installation
Power Steering Fluid Cooler Installation
Install the power steering fluid cooler as
shown.
(Parts Used #41, 50, 61, 67, 68, 87, 88)
3
33
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-12 Intercooler
12 Intercooler 12 Intercooler
12 Intercooler Core Installation
Core InstallationCore Installation
Core Installation
Mount the intercooler core as shown. Secure the top bracket to the hood latch assembly and the
bottom bracket to the sub-frame.
(Parts Used #3, 59, 92)
P
PP
Provided
rovidedrovided
rovided Spacer and Bolt
Spacer and Bolt Spacer and Bolt
Spacer and Bolt
P
PP
Provided
rovidedrovided
rovided Spacer and Bolt
Spacer and Bolt Spacer and Bolt
Spacer and Bolt

―１９―
3
33
3-
--
-13 Compression
13 Compression 13 Compression
13 Compression Pipe Installation
Pipe InstallationPipe Installation
Pipe Installation
1) Install the Compression pipe C-1 and C-2 between Turbine Out (passenger side) and bottom
intercooler in-let as shown.
2) Install the Compression pipe C-5 and C-6 between Turbine Out (Driver side) and top
intercooler in-let as shown
.
3) Install the Compression pipe C-3 and C-4 from intercooler outlet to the Throttle Body as
shown.
C
CC
C-
--
-1
11
1
C
CC
C-
--
-2
22
2
C
CC
C-
--
-5
55
5
C
CC
C-
--
-6
66
6
C
CC
C-
--
-6
66
6
C
CC
C-
--
-3
33
3
C
CC
C-
--
-4
44
4

―２０―
4) Install the Compression pipe C-3 and C-4 from intercooler outlet to the Throttle Body as
shown.
(Parts Used #16～23, 44～48, 54～56, 85)
3
33
3-
--
-16
16 16
16 Washer tank Installation
Washer tank InstallationWasher tank Installation
Washer tank Installation
1) Remove the washer pump from the factory washer tank and reinstall them to
the provided tank.
2) Mount the washer tank using provided Hardware as shown.
(Parts Used #69～70, 86, 89)
C
CC
C-
--
-7
77
7 C
CC
C-
--
-8
88
8