GReddy Intercooler Kit User manual

―１―
GReddy Intercooler Kit
GReddy Intercooler KitGReddy Intercooler Kit
GReddy Intercooler Kit
2009
2009 2009
2009 –
––
– on HYNDAI GENESIS TURBO
on HYNDAI GENESIS TURBO on HYNDAI GENESIS TURBO
on HYNDAI GENESIS TURBO
Front mount Type 24 LS
Front mount Type 24 LSFront mount Type 24 LS
Front mount Type 24 LS
Installation of this kit requires modifications to the front bumper and
Installation of this kit requires modifications to the front bumper and Installation of this kit requires modifications to the front bumper and
Installation of this kit requires modifications to the front bumper and
removal of the bumper reinforcement. Please check with the owner of
removal of the bumper reinforcement. Please check with the owner of removal of the bumper reinforcement. Please check with the owner of
removal of the bumper reinforcement. Please check with the owner of
the vehicle before
the vehicle before the vehicle before
the vehicle before installing this kit.
installing this kit.installing this kit.
installing this kit.

―２―
2009
2009 2009
2009 –
––
–on HYUNDAI GENESIS TURBO
on HYUNDAI GENESIS TURBOon HYUNDAI GENESIS TURBO
on HYUNDAI GENESIS TURBO
Front mount Type 2
Front mount Type 2Front mount Type 2
Front mount Type 24
44
4LS
LSLS
LS
Please read the manual before installing this kit.
Please read the manual before installing this kit.Please read the manual before installing this kit.
Please read the manual before installing this kit.
Application:
MAKE
MAKEMAKE
MAKE MODEL
MODELMODEL
MODEL CHASSIS
CHASSISCHASSIS
CHASSIS ENGINE
ENGINEENGINE
ENGINE YEAR
YEARYEAR
YEAR
HYUNDAI GENESIS TURBO
HGC20 4B11T 2009 – ON
• This
GReddy Intercooler Kit
GReddy Intercooler KitGReddy Intercooler Kit
GReddy Intercooler Kit is designed for the original turbo.
• Premium grade gasoline (91 octane or higher) is required with this Kit.
Important
ImportantImportant
Important
1. This installation should only be performed by a trained specialist who is
familiar with the automobile’s mechanical and electrical system.
2. If installed by an untrained person, it may cause damage to the kit as well
as the vehicle.
3. GReddy Performance Products Inc. is not responsible for any damage to
the vehicle caused by improper installation.
4. Call your GReddy Authorized dealer or GReddy Performance Products if
there are any problems or questions regarding this product.
Installation Manual
Installation ManualInstallation Manual
Installation Manual

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PARTS LIST
PARTS LIST PARTS LIST
PARTS LIST
1. Intercooler Type 24 LS 1
2. Intake Pipe I-1 (50Φ Aluminum) 1
3. 〃 I-2 (50Φ Aluminum) 1
4. 〃 I-3 (60Φ Aluminum) 1
5. 〃 I-4 (70Φ Aluminum) 1
6. Silicone Hose PR 50Φ × 70mm Straight 2
7. 〃 60Φ × 70mm Straight 1
8. 〃 70Φ × 70mm Straight 1
9. Reducer Hose 50Φ - 60Φ Reducer 1
10. 〃 60Φ - 70Φ Reducer 1
11. Hose Band 50Φ Hose Clamp #32 5
12. 〃 60Φ Hose Clamp #36 4
13. 〃 70Φ Hose Clamp #44 3
14. P/S Oil Cooler Clamp 1
15. Aluminum Spacer t=8 1
16. 6mm Stainless F/W 1
17. 6mm x 15mm Stainless B S/W F/W 3
18. 6mm x 15mm Stainless B S/W F/W N 1
19. 6mm x 20mm Stainless B S/W F/W 1

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PARTS LIST
PARTS LISTPARTS LIST
PARTS LIST
1 2 3
4
5 6 - 10 11 - 13
14
15 16 - 19

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2. Removal of Stock Parts
2. Removal of Stock Parts2. Removal of Stock Parts
2. Removal of Stock Parts
Please refer to the factory service manual
Please refer to the factory service manual Please refer to the factory service manual
Please refer to the factory service manual
for the proper removal of stock parts.
for the proper removal of stock parts.for the proper removal of stock parts.
for the proper removal of stock parts.
2-1
Disconnect the negative terminal of the battery.
2-2
Remove the under carriage cover.
2-3
Remove the front bumper.
2-4
Remove the bumper reinforcement (this will not be reinstalled).
2-5
Remove the stock Intercooler piping.
2-6
Remove the power steering oil cooler.

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3. KIT INSTALLATION
3. KIT INSTALLATION3. KIT INSTALLATION
3. KIT INSTALLATION
3
33
3-
--
-1
1 1
1 Mount the Intercooler
Mount the IntercoolerMount the Intercooler
Mount the Intercooler
(1) Mount the top bracket of the Intercooler
to the horn bracket using the stock bolt.
(Parts used #1)
(2) Mount the bottom bracket to the radiator core support lower.
(Parts used #17)
3
33
3-
--
-2
22
2 Intake Pipe installation
Intake Pipe installationIntake Pipe installation
Intake Pipe installation
(1) Install the intake pipes I-1, I-2 from the
turbo outlet side stock piping to the
Intercooler.
(Parts used #2, 6, 11)
Stock Bolt
M6x15 B S/W F/W
M6x15 B S/W F/WM6x15 B S/W F/W
M6x15 B S/W F/W
Right side the car
I-1

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(2) Install the intake pipe I-2 to Intercooler and put a washer between frame and bracket.
(Parts used #3, 9, 11, 12, 17, 19)
(3) Install the Intercooler pipe I-3 and relocate the power steering oil cooler.
(Parts used #4, 7, 12, 14, 15, 16, 18, 19)
Use clamp spacer
M6x 20mm bolt
Chassis
I-2
I-2 bracket
Washer
M6 bolt
Spring Washer
Washer

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(4) Install the Intercooler pipe I-4 and reinstall
the stock pressure sensor on the I-4.
(Parts used #5, 8, 10, 12, &
13)
3
33
3-
--
-3
3 3
3 Bumper Modification
Bumper ModificationBumper Modification
Bumper Modification
(1) Remove the impact foam from the
bumper.
(2) Cut the outlined area of the bumper to clear
the intercooler.
Impact foam
Air dam cover
cut

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4 . Starting the Engine
4 . Starting the Engine4 . Starting the Engine
4 . Starting the Engine
(1) Check all the pipe and hose connections. Then reconnect the negative side of the battery.
(2) Start the engine. While idling, check for any air leeks.
(3) After inspection, reinstall the front bumper, under carriage cover and other stock parts that was
removed. Secure the bottom of the bumper with intercooler bracket (Front Bumper Reinforcement
will not be Reinstalled).
This completes the Intercool
This completes the IntercoolThis completes the Intercool
This completes the Intercooler Installation
er Installationer Installation
er Installation