GReddy Intercooler Kit User manual

GReddy Intercooler Kit
SCION xB Front mount Type 31

SCION xB Front mount Type 31
Installation Manual
Installation ManualInstallation Manual
Installation Manual
Please read the entire manual before installing this kit.
Please read the entire manual before installing this kit.Please read the entire manual before installing this kit.
Please read the entire manual before installing this kit.
Application:
Make
Make Make
Make Model
Model Model
Model Chassis
ChassisChassis
Chassis Year
Year Year
Year
SCION xB NCP31 2003-2006
•This GReddy Intercooler Kit
GReddy Intercooler KitGReddy Intercooler Kit
GReddy Intercooler Kit is designed only for the vehicles specified above, with GReddy
GReddy GReddy
GReddy
Turbo Kit (part #
Turbo Kit (part #Turbo Kit (part #
Turbo Kit (part # 11510080
1151008011510080
11510080)
))
) installed.
•Premium grade gasoline (91 octane or higher) is required with this Kit.
Important
1. This installation should only be performed by a trained specialist who is very
familiar with the automobile’s mechanical, and electrical system.
2. If installed by an untrained person, it may cause damage to the kit as well as
the vehicle.
3. GReddy Performance Products Inc. is not responsible for any damage to the
vehicle’s electrical system caused by improper installation.
4. Call your GReddy Authorized dealer or GReddy Performance Products if
there are any problems or questions regarding this product.

1.PARTS LIST
1.PARTS LIST1.PARTS LIST
1.PARTS LIST
１．Intercooler Type３１ １
２．Intake Pipe Ｉ－１ （Aluminum ５０φ） １
３． 〃 Ｉ－２ （Aluminum ５０φ） １
４． 〃 Ｉ－３ （Aluminum ５０φ） １
５． 〃 Ｉ－４ （Aluminum ５０φ） １
６．Silicone Hose ５０φ×７０ｍｍ １
７． 〃 ５０φ－６０φReducer ２
８．Hose Band ５０φ Tridon ♯３２ ４
９． 〃 ６０φ Tridon ♯３６ ２
１０．Aluminum Spacer ＥＧＲ５１ ３
１１．Zip ties １５０ｍｍ ５
１２．Sponge Tape ２０ｍｍ×５０ｍｍ １
１３．Ｍ８×２５ｍｍ Stainless Ｐ＝１．２５ Ｂ Ｓ/Ｗ Ｆ/Ｗ － ３

1. Parts List
1. Parts List1. Parts List
1. Parts List
1
11
1 2
22
2 3
33
3 4
44
4
5
55
5 6
66
6，
，，
，7
77
7 8
88
8，
，，
，9
99
9 10
1010
10
11
1111
11 1
11
12
22
2 1
11
13
33
3

2
22
2. Stock
. Stock. Stock
. Stock Parts Removal
Parts Removal Parts Removal
Parts Removal
2-1 Disconnect the negative terminal of the battery.
2-2 Remove the under engine cover.
2-3 Remove the front bumper.
2-4 Remove the left and the right side horn.
2-5 Remove the charge pipe C-1, C-2, from the turbo kit.
P
PP
Please refer to the factory service manual for the proper
lease refer to the factory service manual for the proper lease refer to the factory service manual for the proper
lease refer to the factory service manual for the proper
stock parts removal.
stock parts removal. stock parts removal.
stock parts removal.

3
33
3. Kit Installation
. Kit Installation. Kit Installation
. Kit Installation
1.
1.1.
1. Core Installation
Core InstallationCore Installation
Core Installation
1. Install the Intercooler top bracket to the radiator core
support with the horn using the provided spacer and
hard ware as show.
(Parts Used #1, 10, 13)
2. Mount the side bracket of the intercooler to the sub-frame using the provided spacer and
hardware as show.
2.
2. 2.
2. Intake Pipe Installation
Intake Pipe InstallationIntake Pipe Installation
Intake Pipe Installation
1.Install the intake pipes I-1and I-2 from the turbo outlet to the Intercooler.
(Parts Used #2, 3, 6, 7, 8, 9)

2.Install the intake pipes I-3, I-4 from the Intercooler
to the throttle body.
(Parts Used #4, 5, 6, 7, 8, 9)
※Use the 50φ-54φhose and hose clamp from the
turbo kit.
3. Starting the Engine
3. Starting the Engine3. Starting the Engine
3. Starting the Engine
1. Check all the pipe and hose connections, then reconnect the negative side of the battery.
2. Start the engine. While idling, check fom any air leaks.
3.After inspection, reinstall the front bunper, under cover and other stock parts that was
removed.
4.On the initial run, be sure to have a boost gauge to check the turbo-actuator setting. This
turbo kit is preset to boost between 0.3kg/cm2 to 0.4kg/cm2 (4.5-5.5 PSI).
It is very important that you monitor the boost pressure, and make sure not to over boost.
Over boosting can cause engine damage.
This completes the Intercooler Kit installation.