GReddy Turbo Kit User manual

GReddy Turbo Kit
HONDA Civic Si FG2 (K20Z) T517Z 8cm2

HONDA Civic Si FG2 (K20Z) T517Z 8cm2
Installation Manual
Please read the entire manual before installing this kit.
Application:
Make Model Chassis Year
HONDA Civic Si FG2 06～
～～
～on
•This GReddy Turbo Kit Is designed only for the vehicles specified above.
•Premium grade gasoline (91 octane or higher) is required with this Kit.
•Make sure that the vehicle is not equipped with any ECM upgrade chips.
•Use of GReddy Racing Spark Plugs ISO #7 or NGK plugs (colder than factory) is recommended with
this kit.
Important
•This installation should only be performed by a trained specialist who is very familiar
with the automobile’s mechanical, electrical and fuel management system.
•If installed by an untrained person, it maycause damage to the kit as well as the vehicle.
•GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s
electrical system caused by improper installation.
•This kit is for off-road use vehicle only which may never be driven on a public highway

1. PARTS LIST
1.Turbocharger T517Z ８c㎡ P565 １
2.Exhaust manifold （Cast Ductile Iron） １
3.Downpipe （Cast Ductile Iron, 60φSteel）１
4.Intercooler （THE31C）１
5.Suction Pipe （60φAluminum）１
6.TZ Suction Flange （60φAluminum）１
7.Compression Pipe C-1 （50φAluminum）１
8. 〃C-2 （50φAluminum）１
9. 〃C-3 （50φAluminum）１
10. 〃 C-4 （50φAluminum）１
11. 〃C-5 （50φAluminum）１
12. 〃C-6 （50φAluminum）１
13. 〃C-7 （50φAluminum）１
14. 〃C-8 （60φAluminum）１
15.Airinx AY-MB （Blue Filter）１
16.Airinx Hose Adapter （M80）１
17.Air Flow Sensor Housing １
18.Oil Pressure Line SUS ６００ｍｍ １
19.Oli Pressure Banjo Fitting Small (Male&Female) １
20.Copper Washer 10φT＝1.0 ２
21.Oli Pressure Fitting 3-Way 1/8PT １
22. 〃1/8PT－1/8PT １
23. 〃1/8PT－1/8PF 1
24.Oil Return Flange Pipe 16φ （Turbo）１
25. Oil Return Banjo Fitting 16φ （Engine） Male&Female １
26. Oil Return Banjo Spacer １
27. Copper Washer 15.5φ T=1.0 ３
28.Vacuum Fitting ５φ－１/８PT １
29.3-Way Vacuum Fitting ８φ－4φ－８φ NORMATRS 8-4-8 １
30. Hose 5φ 35０ｍｍ （Actuator３５０ｍｍ） １
31. 〃12φ４３０ｍｍ （EVAP）１
32. 〃 16φ３００ｍｍ （Blow-by）１
33.Oil Return Hose 16φ ３３０ｍｍ １

34.Silicone Hose ５０φ×７０mm Straight ５
35. 〃 ６０φ×７０mm Straight １
36. 〃 ５０φ-６０φ Reducer ３
37. 〃 ６０φ-６５φ Reducer １
38. 〃 ６０φ-８０φ Reducer １
39.Hose band １２φ ♯８ ２
40. 〃 １６φ ♯１０ ４
41. 〃 ５０φ ♯３２ １３
42. 〃 ６０φ ♯３６ ７
43. 〃 ６５φ ♯４０ １
44. 〃 ８０φ ♯４８ ２
45.Gasket Turbo Inlet １
46. 〃 Turbo Outlet １
47. 〃 TurbineInlet １
48. 〃 Turbine Outlet １
49. 〃 Downpipe １
50. 〃 Oil Return １
51.e-manage ultimate US-FG2 １
52.e-manage ultimate Harness （H－９） １
53.A/F Sensor Adapter 1
54. Pressure Sensor Orifice LF23-01 １
55. Injectors ３７０ｃｃ （Spacer×２，Stud Bolt×２，O ring×８） ４
56. Injectors Plug-In Harness Honda-RC Type ４
57.Heatshield 1 Turbo １
58.Heatshield 2 Down pipe １
59.Heatshield 3 Fire wall １
60.Thermo Cloth １００×１０００ｍｍ ３
61.Zip ties 150mm １０
62.Zip ties 400mm ３
63.Heatshield 3 Bracket １
64. Intercooler Core Bracket L・
・・
・R 1
65.Oil Return Hose Bracket １
66. Aluminum Spacer （T=8mm）HH07-02 １
67. Aluminum Spacer （T=30mm）LK08-11 ３
68.M４×１０ P＝０．７ Stainless Cap B －－－（Air Flow Sensor Housing）２

69.M６×１０ P＝１．０ Stainless B S/W F/W －（Down pipe Heatshield）２
70.M６×１５ P＝１．０ Stainless B S/W －－（Oil Return･Heatshield）４
71.M６×１５ P＝１．０ Stainless B S/W F/W －（S-1,C-3 Bracket）２
72.M６×４５ P＝１．０ Stainless B S/W F/W －（ECM）３
73.M６P＝１．０ Stainless －S/W F/W N （Heatshield Bracket）１
74.M６Stainless －－F/W － （Pressure Sensor Orifice）１
75.M８×１５ P＝１．２５ Stainless B S/W F/W －（Heatshield ）２
76.M８×２０ P＝１．２５ Stainless B S/W F/W －(Suction・Intercooler) ６
77.M８×２５ P＝１．２５ Stainless B S/W F/W －（Horn）１
78.M８×３０ P＝１．２５ Stainless Stud B S/W F/W N （C-１） ２
79.M８×３０ P＝１．２５ Stainless Stud B S/W －N （Turbo in,out）７
80.M８×７５ P＝１．２５ Stainless B S/W －－（Turbo out）２
81.M８P＝１．２５ Stainless －－－N （Downpipe）２
82.M10×４５ P＝１．２５ Stainless B S/W F/W N （EX Manifold）３

1. PARTS LIST
１ ２ ３ ４
５ ６ ７ ８
９ １０ １１ １２
１３ １４ １５ １６
１７ １８ １９ ２０

２１ ２２，２３ ２４ ２５
２６ ２７ ２８ ２９
３０～３３ ３４，３５ ３６～３８ ３９～４４
４５ ４６ ４７ ４８
４９ ５０ ５１ ５２

５３ ５４ ５５ ５６
５７ ５８ ５９ ６０
６１.６２ ６３ ６４ ６５
６６、６７ ６８～８２
R
L

2. Removal of Stock Parts
When removing the stock parts, make sure you read over the
factory repair manual for proper procedures.
2-1 Remove the battery.
2-2 Release the fuel pressure in the fuel system. (see factory repair manual for detail
procedure).
2-3 Drain the engine oil.
2-4 Remove the cowl covers, and steel plate underneath.
2-5 Remove the engine cover.
2-6 Remove the Air cleaner assembly with intake tube, breather hose and mass
air flow sensor.
2-7 Disconnect the primary and secondary O2 sensor and remover the catalytic
converter.
2-8 Remove the exhaust manifold heat shield and manifold.
2-9 Remove the undercover and the front bumper.
2-10 Remove the bumper support beam and horns.

3. Kit Installation
3-1 e-Manage Ultimate Installation
(1) Disconnect the ECM harness and remove the
ECM.
(2) Connect the E-manage Ultimate Plug and
Play Harness to the ECM and plug the stock
ECM harness into the Ultimate Plug and Play
Harness.
(3) Connect the A/F Sensor Adapter to the
E-manage Ultimate Plug and Play Harness.
(Part used #53)
*Blue wires are not directional.
(4) Route the Ultimate harness along the Factory
main Harness as shown.
Route the harness through the fire-wall and
Connect the E-manage Ultimate to the
harness inside the vehicle.
(5) Relocate the ECM forward using the provided
Aluminum Spacer ,zip ties and M6×45mm
bolts as shown.
*Avoid mounting the E-manage Ultimate unit
in the area that would be exposed to
direct sun light, moisture, or near heater outlet
(Parts used #51,52,53,62,67,72)
Important
•This installation should only be performed by a trained specialist who is very familiar
with the automobile’s electrical and fuel management system.
•GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s
electrical system caused by improper installation.
Important !
Make sure the all the wire connections are correct. If they are connected incorrectly, it can
damage the e-Manage Ultimate, ignition coils, and/or ECM.
A/F Adapter
A/F AdapterA/F Adapter
A/F Adapter
Plug and Play Harness
Plug and Play HarnessPlug and Play Harness
Plug and Play Harness
Yellow
Light blue Black
Yellow
Light blue
Black