Grizzly G0649 User manual
MODEL G0649
Welding Downdraft Table
OPERATOR'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
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OUTMICROSCOPICPARTICLES
Table of Contents
SECTION 5: ACCESSORIES......................... 20
SECTION 6: MAINTENANCE......................... 22
SECTION 7: SERVICE ................................... 29
WARRANTY AND RETURNS ........................ 33
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 6
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
SECTION 3: SETUP ....................................... 11
SECTION 4: OPERATIONS ........................... 16
INTRODUCTION
Foreword
www.
grizzly.com
Functional Overview
Contact Info
MODEL G0649
LARGE DOWNDRAFT TABLE
MACHINE DATA
SHEET
Product Dimensions:
Shipping Dimensions:
Electrical:
Motors:
Model G0649 Page 1 of 2
Main Specifications:
Construction
Other Specifications:
Features:
Model G0649 Page 2 of 2
Identification
Figure 1.
A. Rolling-Filter Supply Cabinet:
B. Slag Drawer:
C. 110V Receptacle:
D. Digital Control Panel:
E. Out of Filter Lamp:
F. EMERGENCY STOP Button:
G. Frequency Drive Control Panel:
H. Vibrating Filter Service Lamp:
I. HEPA Filter Service Lamp:
J. Work Lamp:
K. Vented Work Table w/Ground:
L. Spark Shield:
M. Side Shield:
N. Main Electrical Box:
O. Vibrating Filter Dust Drawer:
P. Caster Wheels:
Q. Vibrating Filter & HEPA Filter Housing:
R. Rolling-Filter Recovery Cabinet:
S. Motor and Fan Storage Cabinet:
Safety Instructions for Machinery
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Additional Safety Instructions for
Welding downdraft tables
5. WELDING IN A CONFINED SPACE CAN
BE HAZARDOUS.
6. PREVENT FIRES.
7. EXPERIENCING DIFFICULTIES.
1.WELDING FUMES.
2. PROTECT BODY FROM ARC BURNS,
SPARKS, AND SPATTER.
3. EQUIPMENT MAINTENANCE.
4. WORKING AREA.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
Occupational Safety and Health Administration (OSHA).
American Welding Society (AWS).
American National Standards Institute (ANSI).
National Institute for Occupational Safety and Health (NIOSH).
International Agency For Research On Cancer (IARC).
National Fire Protection Association (NFPA),
www.nfpa.orgwww.sparky.org
American Conference of Governmental Industrial Hygienists (ACGIH).
Meeting Welding Fume Extraction Codes
and Standards
Welding, cutting, brazing, or soldering of metals can give off poisonous fumes containing zinc,
lead, beryllium, cadmium, mercury, fluorine, and hexavalent chromium and others. These fumes
typically originate from fluxes, solders, anti-corrosion coatings, pigments, metal fillers, and
residual chemicals on the workpiece. This machine is designed to help meet the new welding shop
clean air requirements mandated by OSHA beginning in 2006. The Model G0649 Welding Downdraft
Table is designed to be a part of an overall fume control system. It is NOT designed to serve as a
"single-solution” for keeping workers safe from all welding fumes. You must contact OSHA to find
out how to design and maintain the best overall welding fume control system for your work station
or shop. Often, depending on the workspace size, volume of work, type of material to be welded, or
other special circumstances, you must use additional safety equipment such as personal air line
respirators, hoods, masks, and complete body protection.
Contact the organizations below to help you meet welding fume extraction requirements:
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
220V 3-Phase
Operation
Extension Cords
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2.
Power Connection
Figure 2
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NOTICE
This machine uses sensitive electronics that
rely on stable current on all power supply
legs. We do not recommend connecting this
machine to a phase converter. Ignoring this
notice may void warranty.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
Description Qty
Items Needed for
Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Crate 1 & 2: (Figures 3 & 4) Qty
A.
B.
C.
D.
E.
F.
G.
H.
I.
Figure 3.
Figure 4.
SUFFOCATION HAZARD!
Immediately discard all plastic
bags and packing materials to
eliminate choking/suffocation
hazards for children and
animals.
Hardware Recognition Chart
Test Run
TroubleshootingPage 29
To test run the machine:
1.
Maintenance
Page 22
2.
Figure 5
Floor Load
Machine Data Sheet
Placement Location
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
3.
Figure 6
4.
Figure 5.
10.
OFF
Step
11.
Figure 6
NOTICE
This machine uses sensitive electronics
that rely on a good ground. Never unplug
the machine while it is running or machine
damage can occur. Always use the ON/OFF
button or the EMERGENCY STOP button to
shut the machine down. When the machine
is completely stopped, it then can be
unplugged from the power supply. Ignoring
this notice will void the warranty.
5.
6.
7.
8.
9.
SECTION 4: OPERATIONS
General Operation
To use the machine:
1. Control Panels Page 17
2.
3.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear the appropriate
respirator and welding helmet fitted with the
correct type of eye protection when welding
and operating this machine.
Operation Safety
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Figure 8.
Figure 7.
A. EXHAUSTING TIME (min):
B. FILTER ROLLING TIME (sec):
C. FILTER CLEANING:
D. FILTER ROLLING:
E. OUT OF FILTER:
F. OPERATING:
G. SETTING TIME (Left Button):
EXHAUSTING TIME
Control Panels
4.
Figure 6
H. SETTING TIME (Right Button):
FILTER ROLLING TIME
I. CLEANING FILTER (MANUAL MODE)
Button: OFF
J. ON/OFF Button:
ONOFF
K. FREQUENCY DRIVE CONTROL PANEL:
Figure 6.
Note: Under both work tables exists a plas-
tic frame that insulates the machine digital
circuitry from welding current fluctuations.
The ground strap shown above must con-
nect both left and right tables. If this ground
strap is missing, loose, or is disconnected,
and the welding cable ground is connected
to the welding ground stud, the right table
will be poorly grounded and be an insufficient
ground required for quality welding results.
Changing Rolling-
Filter Timing
Exhausting Time:
Filter Rolling Time:
To change the rolling-filter timing:
1.
2. Rolling Filter Consumption
Chart Page 19
3. Figure 9
4. Figure 9
5.
.
6.
7.
Figure 9.
Table of contents
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