Grizzly G9036 User manual
8DENG><=IB6N!'%%-7N<G>OOAN>C9JHIG>6A!>C8#
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
IG&%+,'EG>CI:9>C8=>C6
MODEL G9036
13" x 40" GEAR-HEAD LATHE
OWNER'S MANUAL
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&"
Table of Contents
INTRODUCTION............................................... 2
;dgZldgY######################################################## '
8dciVXi>c[d####################################################'
;jcXi^dcVaDkZgk^Zl###################################### '
>YZci^[^XVi^dc################################################### (
BVX]^cZ9ViVH]ZZi###################################### )
SECTION 1: SAFETY....................................... 7
6YY^i^dcVaHV[Zin>chigjXi^dch[dgAVi]Zh####### .
<adhhVgnd[IZgbh####################################### &%
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
''%KDeZgVi^dc############################################ &&
SECTION 3: SETUP ....................................... 12
HZijeHV[Zin################################################ &'
>iZbhCZZYZY[dgHZije############################### &'
JceVX`^c\#################################################### &'
>ckZcidgn######################################################&(
8aZVcJe###################################################### &)
H^iZ8dch^YZgVi^dch###################################### &*
A^[i^c\Bdk^c\########################################### &*
Bdjci^c\AVi]Z############################################ &+
8]ZX`<ZVgWdmD^a###################################### &+
IZhiGjc###################################################### &+
He^cYaZ7gZV`">c########################################## &-
GZXdbbZcYZY6Y_jhibZcih######################## &-
SECTION 4: OPERATION.............................. 19
DeZgVi^dcHV[Zin########################################## &.
7Vh^X8dcigdah############################################## &.
8]jX`;VXZeaViZBdjci^c\####################### ''
I]gZZ"?Vl8]jX`######################################### ')
;djg"?Vl8]jX`########################################### '*
;VXZeaViZ##################################################### '+
8ZciZgh########################################################',
D[[hZii^c\IV^ahidX`###################################### '.
6a^\c^c\IV^ahidX`######################################### '.
9g^aa^c\l^i]IV^ahidX`################################### (&
8ddaVciHnhiZb############################################ (&
HiZVYnGZhi################################################# ('
;daadlGZhi################################################## ('
IddaEdhi######################################################((
He^cYaZHeZZY############################################## ((
EdlZg;ZZY################################################## (*
;ZZYGViZh################################################## (+
I]gZVYHZii^c\h8]Vc\Z<ZVgh############### (,
I]gZVY^c\8dcigdah###################################### (-
SECTION 5: ACCESSORIES......................... 40
SECTION 6: MAINTENANCE......................... 42
HX]ZYjaZ###################################################### )'
8aZVc^c\#######################################################)'
JceV^ciZY8Vhi>gdc##################################### )'
7Vaa;^ii^c\AjWg^XVi^dc################################# )(
K"7ZaiIZch^dc############################################# ))
D^aGZhZgkd^gh############################################## ))
8ddaVciHnhiZb############################################ )+
SECTION 7: SERVICE ................................... 47
IgdjWaZh]ddi^c\########################################### ),
8gdhhHa^YZ7VX`aVh]6Y_jhibZci################ ).
<^W6Y_jhibZcih########################################### *%
=Va[Cji6Y_jhibZci##################################### *&
H]ZVgE^cGZeaVXZbZci############################### *'
7ZVg^c\EgZadVY########################################### *'
IV^ahidX`AdX`############################################## *)
<VeGZbdkVa############################################### **
GZeaVX^c\K"7Zai########################################## **
7gV`ZEVYh################################################## *+
SECTION 8: WIRING...................................... 57
:aZXig^XVaHV[Zin>chigjXi^dch######################## *,
L^g^c\DkZgk^Zl########################################### *-
He^cYaZHl^iX]!BV^cBdidgEjbeBdidg# *.
:aZXig^XVa7dmL^g^c\#################################### +%
:aZXig^XVa7dmE]did##################################### +&
SECTION 8: PARTS....................................... 62
:aZXig^XVa7gZV`Ydlc################################### +'
7ZY7gZV`Ydlc############################################ +)
HiVcY7gZV`Ydlc######################################### ++
=ZVYhidX`8VhZ7gZV`Ydlc####################### +-
=ZVYhidX`<ZVgIgV^c7gZV`Ydlc############### ,%
=ZVYhidX`He^cYaZ<ZVgh7gZV`Ydlc######### ,'
<ZVgWdm8VhZ7gZV`Ydlc########################### ,)
<ZVgWdm<ZVgIgV^c7gZV`Ydlc################## ,+
<ZVgWdm>YaZg<ZVgh#################################### ,-
I]gZVY9^Va7gZV`Ydlc############################## ,.
6egdc8VhZ7gZV`Ydlc############################### -%
6egdc<ZVgIgV^c7gZV`Ydlc###################### -'
8dbedjcYHa^YZ7gZV`Ydlc####################### -)
8gdhhHa^YZ7gZV`Ydlc############################### -+
IV^ahidX`7gZV`Ydlc#################################### --
;daadlHiZVYnGZhih7gZV`Ydlc############# .%
6XXZhhdg^Zh7gZV`Ydlc############################### .'
AVWZah7gZV`Ydlc####################################### .)
WARRANTY AND RETURNS ........................ 97
"'" <.%(+&(M)%<ZVg"=ZVYAVi]Z
INTRODUCTION
Foreword
LZ VgZ egdjY id d[[Zg i]Z BdYZa <.%(+# I]^h
bVX]^cZ^heVgid[V\gdl^c\<g^ooan[Vb^and[[^cZ
bZiValdg`^c\ bVX]^cZgn# L]Zc jhZY VXXdgY^c\
idi]Z\j^YZa^cZhhZi[dgi]^ci]^hbVcjVa!ndjXVc
ZmeZXinZVghd[igdjWaZ"[gZZ!Zc_dnVWaZdeZgVi^dc
VcY egdd[ d[ <g^ooan»h Xdbb^ibZci id XjhidbZg
hVi^h[VXi^dc#
I]Z heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h
^aajhigViZY ^c i]^h bVcjVa gZegZhZci i]Z BdYZa
<.%(+l]Zci]ZbVcjValVhegZeVgZY#=dlZkZg!
dl^c\ id <g^ooan»h eda^Xn d[ Xdci^cjdjh ^begdkZ"
bZci!X]Vc\ZhbVnWZbVYZViVcni^bZl^i]cd
dWa^\Vi^dcdci]ZeVgid[<g^ooan#;dgndjgXdckZ"
c^ZcXZ!lZValVnh`ZZeXjggZci<g^ooanbVcjVah
VkV^aVWaZ dc djg lZWh^iZ Vi www.grizzly.com#
6cn jeYViZh id ndjg bVX]^cZ l^aa WZ gZ[aZXiZY
^ci]ZhZbVcjVahVhhddcVhi]ZnVgZXdbeaZiZ#
K^h^idjgh^iZd[iZcidX]ZX`[dgi]ZaViZhijeYViZh
idi]^hbVcjVa
LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn
hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"
i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi
i]ZadXVi^dca^hiZYWZadl#
<g^ooan>cYjhig^Va!>cX#
&'%(AnXdb^c\BVaa8^gXaZ
BjcXn!E6&,,*+
E]dcZ/*,%*)+".++(
;Vm/-%%)(-"*.%&
:"BV^a/iZX]hjeedgi5\g^ooan#Xdb
>[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa!
eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/
<g^ooan>cYjhig^Va!>cX#
8$DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg
E#D#7dm'%+.
7Zaa^c\]Vb!L6.-'',"'%+.
:bV^a/bVcjVah5\g^ooan#Xdb
Contact Info
I]Z eg^bVgn ejgedhZ d[ i]Z bZiVa aVi]Z ^h id
bV`Z XdcXZcig^X Xjih ^c bZiVa hidX`# L^i] i]Z
aVi]Z! gdjcY hidX` XVc WZ bVYZ eZg[ZXian Xdc"
XZcig^X!i]gZVYZY!Yg^aaZY!`cjgaZY!WdgZY!iVeZgZY!
ZiX# HfjVgZ hidX` XVc WZ bVYZ ^cid egZX^h^dc
gdjcYh]V[ihjhZY[dgVmaZh!he^cYaZh!aZVYhXgZlh!
ejcX]Zh!ZiX#
I]ZbVm^bjbh^oZd[ldg`e^ZXZVaVi]ZXVcXji
^hYZiZgb^cZYWni]Zhl^c\!l]^X]^hi]ZY^hiVcXZ
[gdb i]Z XZciZga^cZ d[ i]Z he^cYaZ id i]Z WZY!
VcY i]Z i]gdl! l]^X] ^h i]Z bVm^bjb Y^hiVcXZ
WZilZZc i]Z iV^ahidX` VcY i]Z he^cYaZ# =dlZkZg!
hdbZaVi]Zh[ZVijgZdeZche^cYaZhi]ViVaadladc"
\Zgldg`e^ZXZhidZmiZcYi]gdj\]i]Z]ZVYhidX`#
9jg^c\ ine^XVa deZgVi^dch! i]Z aVi]Z Xjih l^i] V
[^mZYXjii^c\iddai]Vi^hedh^i^dcZYV\V^chiVgdiVi"
^c\ldg`e^ZXZ#IdgdiViZVldg`e^ZXZ!i]ZdeZgVidg
XZciZgh^idcVXaVbe^c\YZk^XZXVaaZYVX]jX`dg
[VXZeaViZ! i]Zc hZXjgZan XaVbeh ^i id i]Z he^cYaZ
hd^il^aacdi[anaddhZYjg^c\deZgVi^dc#
I]Z he^cYaZ XdccZXih id i]Z bdidg i]gdj\] V
hZg^Zhd[\ZVghVcYejaaZnhi]ViXdcigdai]ZVaadl"
VWaZ heZZY i]Z he^cYaZ XVc gdiViZ! l]^X] Vaadlh
i]ZdeZgVidgY^[[ZgZcidei^dch[dgXjii^c\WVhZYdc
i]ZineZd[bZiVaVcYh^oZd[ldg`e^ZXZ#
I]ZXjii^c\idda^hbdjciZYdcViddaedhi!l]^X]
^h edh^i^dcZY Wn i]gZZ Y^[[ZgZci WVhZh i]Vi bdkZ
aZcZVgan ^c i]Z^g dlc YZh^\cViZY Y^gZXi^dc# I]Z
WdiidbWVhZ^hi]ZXVgg^V\Z!l]^X]bdkZhaZ[iVcY
g^\]i!VcY^hZfj^eeZYl^i]VedlZg[ZZYhnhiZb
[dg VjidbViZY Xjii^c\ VcY i]gZVY^c\ deZgVi^dch#
I]Zb^YYaZWVhZ^hi]ZXgdhhha^YZ!l]^X]bdkZh
^cVcYdji#I]ZideWVhZ^hi]ZXdbedjcYha^YZ!
l]^X]bdkZhY^V\dcVaan#
I]Z aVi]Z ^h Vahd dji[^iiZY l^i] V hjeedgi YZk^XZ
XVaaZYViV^ahidX`#I]ZiV^ahidX`^hbdjciZYdci]Z
aVi]Z WZY deedh^iZ d[ i]Z he^cYaZ! VcY ^i bdkZh
idlVgY dg VlVn [gdb i]Z he^cYaZ VcY XVc WZ
adX`ZYV\V^chii]ZWZY id[^gbanhjeedgii]Z ZcY
d[Vldg`e^ZXZi]Vi^hcdiViiVX]ZYidi]Zhe^cYaZ#
Functional Overview
<.%(+&(M)%<ZVg"=ZVYAVi]Z "("
Identification
8dcigdaEVcZa
He^cYaZ
HeZZYAZkZgh
;ZZY
9^gZXi^dc
AZkZg
8gdhhHa^YZ
8Vgg^V\Z
;ZZY
8]Vc\Z
AZkZg
=Va[CjiAZkZg
I]gZVY9^Va IV^ahidX`
8dbedjcYHa^YZ
7gV`Z
("?Vl8]jX`
HiZVYnGZhi
IddaEdhi
AVbe
8ddaVciCdooaZ
;ZZY
HeZZY
8dcigdah
He^cYaZ
AZkZg
")" <.%(+&(M)%<ZVg"=ZVYAVi]Z
I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch#
9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# E6<:&D;(BdYZa<.%(+
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9036 13" X 40" GEAR-HEAD FLOOR LATHE
EgdYjXi9^bZch^dch/
Weight............................................................................................................................................................ 1320 lbs.
Length/Width/Height.................................................................................................................71-1/2 x 30 x 53-1/2 in.
Foot Print (Length/Width)................................................................................................................. 69-1/2 x 15-3/4 in.
H]^ee^c\9^bZch^dch/
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1555 lbs.
Length/Width/Height............................................................................................................................. 76 x 30 x 60 in.
:aZXig^XVa/
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.......................................................................................................................................................................... No
Bdidgh/
BV^c
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................10A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................... Belt Drive to Gear
Bearings.................................................................................................. Shielded and Permanently Lubricated
BV^cHeZX^[^XVi^dch/
DeZgVi^dc>c[d
Swing Over Bed......................................................................................................................................... 13 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide......................................................................................................................... 7-3/4 in.
Swing Over Saddle................................................................................................................................ 7-3/4 in.
Swing Over Gap...................................................................................................................................18-3/4 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................2-7/8 in.
Carriage Travel...........................................................................................................................................35 in.
Cross Slide Travel..................................................................................................................................6-1/8 in.
Machine Data Sheet
<.%(+&(M)%<ZVg"=ZVYAVi]Z "*"
I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch#
9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# E6<:'D;(BdYZa<.%(+
=ZVYhidX`>c[d
Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.......................................................................................................................................8
Range Of Spindle Speeds..........................................................70, 115, 190, 300, 460, 755, 1255, 2000 RPM
Spindle Type................................................................................................................................ D1-4 Camlock
Spindle Bearings......................................................................................................................... Tapered Roller
IV^ahidX`>c[d
Tailstock Travel...................................................................................................................................... 3-3/8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
I]gZVY^c\>c[d
No Of Inch Threads.........................................................................................................................................32
Range Of Inch Threads.................................................................................................................3-1/2 - 80 TPI
Range Of Longitudinal Feeds................................................................................................. 0.0009 - 0.040 in.
No Of Longitudinal Feeds............................................................................................................................... 20
No Of Cross Feeds......................................................................................................................................... 20
Range Of Cross Feeds.................................................................................................. 0.0009 - 0.0138 in./rev.
No Of Metric Threads......................................................................................................................................29
Range Of Metric Threads.................................................................................................................0.45 - 7 mm
9^bZch^dch
Bed Width...............................................................................................................................................7-3/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 52 in.
Faceplate Size............................................................................................................................................12 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................46-1/2 in.
8dchigjXi^dc
Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame Hardened Steel
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
Di]Zg
Kilowatt Output...............................................................................................................................................1.5
Di]ZgHeZX^[^XVi^dch/
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .............................. Front Lower Right of Headstock and Between Bed Ways Tailstock Side
"+" <.%(+&(M)%<ZVg"=ZVYAVi]Z
I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch#
9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# E6<:(D;(BdYZa<.%(+
;ZVijgZh/
Built-in Stand
Carriage Mounted On/Off Control Lever
Coolant System
Foot Brake
Front Removable Chip Tray
Full Length Splash Guard
Halogen Light
Jog Button and Emergency Stop
Removable Chip Pan
Threading Dial
6XXZhhdg^Zh>cXajYZY/
12" Face Plate
4 Way Turret Tool Post
6" 3-Jaw Chuck with Reversible Top Jaws
8" 4-Jaw Chuck with Reversible Jaws
Carbide Tipped MT#3 Dead Center
Follow Rest
MT#3 Dead Center
Oil Can
Set of 8 Change Gears
Steady Rest
Tool Box
<.%(+&(M)%<ZVg"=ZVYAVi]Z ","
!,7!93 53% (%!2).' 02/4%#4)/.
7(%. /0%2!4).' -!#().%29
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
7%!2 02/0%2 !00!2%, 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih#
LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c
adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
.%6%2 /0%2!4% -!#().%29 7(%.
4)2%$/25.$%24(%).&,5%.#%/&
$25'3/2!,#/(/,7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
2%!$4(%%.4)2%-!.5!,"%&/2%
34!24).'-!#().%29BVX]^cZgnegZh"
Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY
jhZgh#
!,7!93 53% !.3) !002/6%$
3!&%49',!33%37(%./0%2!4).'
-!#().%29 :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
CDIhV[Zin\aVhhZh#
!,7!93 7%!2 ! .)/3( !002/6%$
2%30)2!4/2 7(%. /0%2!4).'
-!#().%29 4(!4 02/$5#%3 $534
BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc
XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
&OR9OUR/WN3AFETY2EAD)NSTRUCTION
-ANUAL"EFORE/PERATINGTHIS-ACHINE
4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS
MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE
OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY
MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT
PREVENTIONMEASURES
)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
-!9RESULTINMINORORMODERATEINJURY)TMAYALSOBEUSEDTOALERT
AGAINSTUNSAFEPRACTICES
)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
#/5,$RESULTINDEATHORSERIOUSINJURY
)NDICATESANIMMINENTLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
7),,RESULTINDEATHORSERIOUSINJURY
4HISSYMBOLISUSEDTOALERTTHEUSERTOUSEFULINFORMATIONABOUT
PROPEROPERATIONOFTHEMACHINE
./4)#%
3AFETY)NSTRUCTIONSFOR-ACHINERY
3%#4)/.3!&%49
"-" <.%(+&(M)%<ZVg"=ZVYAVi]Z
/.,9 !,,/7 42!).%$ !.$ 02/0
%2,9 350%26)3%$ 0%23/..%, 4/
/0%2!4% -!#().%29 BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
+%%0#(),$2%.!.$6)3)4/23!7!9
@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"
iVcXZ[gdbi]Zldg`VgZV#
-!+%7/2+3(/0 #(),$02//& JhZ
eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ
hiVgihl^iX]`Znh#
.%6%2 ,%!6% 7(%. -!#().% )3
25..).'IjgcedlZg/&&VcYVaadlVaa
bdk^c\eVgih idXdbZidV XdbeaZiZhide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
$/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
+%%07/2+!2%!#,%!.!.$7%,,
,)'(4%$8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
53%! '2/5.$%$%84%.3)/. #/2$
2!4%$&/24(%-!#().%!-0%2!'%
<gdjcYZYXdgYhb^c^b^oZh]dX`]VoVgYh#
JcYZgh^oZY XdgYh XgZViZ ZmXZhh^kZ ]ZVi#
6alVnhgZeaVXZYVbV\ZYZmiZch^dcXdgYh#
!,7!93 $)3#/..%#4 &2/- 0/7%2
3/52#% "%&/2% 3%26)#).'
-!#().%29#BV`ZhjgZhl^iX]^h^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
-!).4!). -!#().%29 7)4( #!2%
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
-!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).'-!#().%29
3AFETY)NSTRUCTIONSFOR-ACHINERY
2%-/6% !$*534).' +%93 !.$
72%.#(%3BV`ZV]VW^id[X]ZX`^c\[dg
`ZnhVcYVY_jhi^c\ lgZcX]Zh WZ[dgZ ijgc"
^c\bVX]^cZgn/.#
#(%#+ &/2 $!-!'%$ 0!243
"%&/2%53).'-!#().%298]ZX`[dg
W^cY^c\dgb^hVa^\cZYeVgih!Wgd`ZceVgih!
addhZWdaih!VcYVcndi]ZgXdcY^i^dchi]Vi
bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg
gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
53% 2%#/--%.$%$ !##%33/2)%3
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd"
g^Zh^cXgZVhZg^h`d[^c_jgn#
$/ ./4 &/2#% -!#().%29 Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
3%#52% 7/2+0)%#% JhZ XaVbeh dg
Vk^hZ id ]daY i]Z ldg`e^ZXZl]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
$/./4/6%22%!#(BV^ciV^chiVW^a^in
VcYWVaVcXZViVaai^bZh#
-!.9 -!#().%3 #!. %*%#4
7/2+0)%#%3 4/7!2$ /0%2!4/2
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
!,7!93 ,/#+ -/"),% "!3%3
)& 53%$ "%&/2% /0%2!4).'
-!#().%29#
#%24!). $534 -!9 "% (!:!2$/53
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#
<.%(+&(M)%<ZVg"=ZVYAVi]Z "."
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
1. UNDERSTANDING THE MACHINE: GZVY
VcYjcYZghiVcYi]^hbVcjVa WZ[dgZdeZgVi"
^c\bVX]^cZ#
2. CLEANING MACHINE: Id Vkd^Y aVXZgV"
i^dch! Yd cdi XaZVg X]^eh Wn ]VcY# JhZ V
Wgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]ZaVi]Z
^hdeZgVi^c\#
3. USING CORRECT TOOLING: 6alVnhhZaZXi
i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ
XjiiZghVgZ h]Vge#I]Zg^\]i iddaYZXgZVhZh
higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh
i]Zg^h`d[jchV[ZXjii^c\#
4. ELIMINATING A PROJECTILE HAZARD:
6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ!
VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z
X]jX``Zn^chiVaaZY#
5. SECURING A WORKPIECE: BV`Z hjgZ
ldg`e^ZXZ ^h egdeZgan ]ZaY ^c i]Z X]jX`
WZ[dgZ hiVgi^c\ aVi]Z# 6 ldg`e^ZXZ i]gdlc
[gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn#
6. AVOIDING OVERLOADS: 6alVnh jhZ i]Z
Veegdeg^ViZ[ZZYVcYheZZYgViZh#
7. MAINTAINING A SAFE WORKPLACE:
CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc"
c^c\#
8# PREVENTING A CUTTING TOOL/CHUCK
CRASH: 6alVnh gZaZVhZ VjidbVi^X [ZZYh
V[iZgXdbeaZi^c\V_dW#
9. AVOIDING STARTUP INJURIES: BV`Z
hjgZ ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi
]VkZ VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\
aVi]Z# 8]ZX` X]jX` XaZVgVcXZ VcY hVYYaZ
XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# BV`Z
hjgZ he^cYaZ GEB ^h hZi XdggZXian [dg eVgi
Y^VbZiZg WZ[dgZ hiVgi^c\ i]Z aVi]Z# AVg\Z
eVgih XVc WZ Z_ZXiZY [gdb i]Z X]jX` ^[ i]Z
X]jX`heZZY^hhZiidd]^\]#
10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an
]ZVknVcYVl`lVgYid]daY!hdegdiZXindjg
]VcYh VcY i]Z aVi]Z lVnh# 6alVnh jhZ V
X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z
aVi]ZlVnh#
11. WORKPIECE SUPPORT: Hjeedgi V adc\
ldg`e^ZXZ ^[ ^i ZmiZcYh [gdb i]Z ]ZVYhidX`
hd^il^aacdildWWaZk^daZcianl]Zci]ZaVi]Z
^h ijgcZY ON# >[ ldg`e^ZXZ ZmiZcYh bdgZ
i]Vc'#*i^bZh^ihY^VbZiZg[gdbi]ZX]jX`!
hjeedgi ^i Wn V XZciZg dg hiZVYn gZhi! dg ^i
bVnYZ[aZXiVcY [Vaa dji d[ i]Z X]jX` l]^aZ
Xjii^c\#
12. AVOIDING ENTANGLEMENT INJURIES:
CZkZg ViiZbei id hadl dg hide i]Z aVi]Z
X]jX`dgb^aahe^cYaZWn]VcY0VcYi^ZWVX`
adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY
haZZkZhhdi]ZnYdcdiYVc\aZ#
Additional Safety Instructions for Lathes
"&%" <.%(+&(M)%<ZVg"=ZVYAVi]Z
I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ
idi]^haVi]ZVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\dg
deZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hVERY ^bedgiVciidjhVi<g^ooan
Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\
idda#
Backlash:LZVg^cVhXgZldg\ZVgbZX]Vc^hb
i]VibVngZhjai^cha^eeV\Z!k^WgVi^dc!VcYadhh
d[idaZgVcXZ#
Carriage: 6 bV^c ]djh^c\ i]Vi Xdch^hih d[ i]Z
VegdcVcYi]ZhVYYaZ#
Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg"
g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVcWZ
bdkZY^cVcYdji#
Compound Rest: 6[^mijgZViiVX]ZYidi]ZXgdhh
ha^YZ i]Vi ]daYh i]Z idda ]daYZg VcY XVc WZ
bdkZY^cVcYdji#
Cutting Speed: I]Z Y^hiVcXZ i]Vi V ed^ci dc
V XjiiZg bdkZh ^c dcZ b^cjiZ! ZmegZhhZY ^c
bZiZghdg[ZZieZgb^cjiZ#
Dial Indicator: 6c ^chigjbZci jhZY ^c hZije
VcY ^cheZXi^dc ldg` i]Vi h]dlh dc V Y^Va i]Z
Vbdjcid[Zggdg^ch^oZdgVa^\cbZcid[VeVgi#
Facing:>caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V
ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ#
Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V
ldg`e^ZXZ#
Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\
bZbWZgidiV`ZjelZVgdgidZchjgZVegdeZg
[^i#
Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi
]djhZhi]Zhe^cYaZVcYbdidgYg^kZhnhiZbid
ijgci]Zldg`e^ZXZ#
Lathe Center:6aVi]ZVXXZhhdgnl^i]V+%
ed^ci l]^X] ^h ^chZgiZY ^cid i]Z ]ZVYhidX` dg
iV^ahidX`d[i]ZaVi]ZVcY^hjhZYidhjeedgii]Z
ldg`e^ZXZ#
Leadscrew:I]Zadc\hXgZli]Vi^hYg^kZcWni]Z
ZcY\ZVghVcYhjeea^ZhedlZgidi]ZXVgg^V\Z#
Saddle:I]ZjeeZgedgi^dcd[XVgg^V\Zi]Vig^YZh
dci]ZaVi]ZlVnhVcYhjeedgihi]ZXgdhh[ZZY
VcYi]Z[daadlgZhi#
Spindle: I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY
Yg^kZhi]Zldg`e^ZXZ#
Tailstock: 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z
]ZVYhidX`dcVaVi]Zi]Vi]VhV he^cYaZjhZY
idhjeedgidcZZcYd[Vldg`e^ZXZVcY[dg]daY"
^c\iddah#
Tool Post: I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi
]daYhi]Zidda]daYZg#
Turret: 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah
VcYXVcWZgZkdakZYVcY^cYZmZYidedh^i^dc#
Ways:I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc
l]^X]i]ZXVgg^V\ZVcYiV^ahidX`ha^YZ#
Glossary of Terms
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&&"
220V Operation
Full Load Amperage Draw
I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg
bVm^bjbadVY/
6be9gVl############################################## &%6beh
Power Supply Circuit Requirements
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i]l^g^c\ XdYZh# If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
B^c^bjb8^gXj^iH^oZ############################# &*6beh
Extension Cords
Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z
bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg
hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/
JhZ Vi aZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY
l^gZVcYeaj\e^c#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
Figure 1.C:B6+"&*eaj\VcYgZXZeiVXaZ#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ
idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 1#
Minimum Power Cord Requirements
;dg''%KXdccZXi^dc!jhZVhigVcYZY"XdeeZgÄZm"
^WaZ XdgY i]Vi bZZih i]Z b^c^bjb heZX^ÃXVi^dch
a^hiZYWZadl!YdZhcdiZmXZZY*%[i#!VcY]VhVc
^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY
ZaZXig^X^VcBJHIYZiZgb^cZi]ZWZhiXdgYidjhZ
^c ndjg Zck^gdcbZci YZeZcY^c\ dc ZmedhjgZ id
bd^hijgZ!]ZVi!VcYd^ah#
HeZX^[^XVi^dch#######################&)$(6L<!(%%K68
"&'" <.%(+&(M)%<ZVg"=ZVYAVi]Z
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
This machine and its com-
ponents are very heavy.
Use power lifting equip-
ment such as a fork lift
or hoist to move heavy
items.
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
;dg`A^[idg=d^hiGViZY'%%%aWh############# &
A^[i^c\HigVehGViZY'%%%aWh################### &
A^[i^c\=dd`hGViZY'%%%aWh################### &
BVX]^c^hihAZkZa######################################## &
9Z\gZVhZg$HdakZci8aZVcZg######### VhcZZYZY
H]deGV\h[dg8aZVc^c\############## VhcZZYZY
Hi^[[7gjh][dg8aZVc^c\############################## &
Items Needed for
Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc#9^hVhhZbWaZi]ZXgViZVcYgZbdkZ
i]ZeVX`V\^c\bViZg^Vah[gdbVgdjcYndjgbVX]^cZ
id^cheZXi^i#>[ndjY^hXdkZgi]ZbVX]^cZ^hYVb"
V\ZY! please immediately call Customer Service
at (570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&("
Figure 4.IddaWdm^ckZcidgn#
6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z
WdmZh!i]Z[daadl^c\^iZbhh]djaYWZ^cXajYZYl^i]
ndjgbVX]^cZ/
Mounted Inventory Components Qty
A. I]gZZ"?Vl8]jX`####################################### &
B. HiZVYnGZhi################################################ &
C. ;daadlGZhi################################################# &
D. 8]Vc\Z<ZVgh('I!-*I!&%%I########## &ZVX]
Loose Inventory Components Qty
E. ;VXZeaViZl$9g^kZeaViZ############################### &
F. ;djg"?Vl8]jX`@^i#################################### &
G. IddaWdm#######################################################&
H. HeVgZ<ZVg################################################# &
I. HeVgZLdgb############################################### &
Toolbox Inventory Components Qty
J. 8]Vc\Z<ZVgh(*I!)'Im'!))I!
)+I!)-I!*'I!**I!&'%$&',I############ &ZVX]
K. 8VbAdX`@Zn############################################ &
L. 8]jX`@Zn################################################## &
M. IddaEdhiLgZcX]####################################### &
N. A^kZ8ZciZgBI(####################################### &
O. He^cYaZHaZZkZBI*$BI(####################### &
P. D^a8Vc#######################################################&
Q. 9ZVY8ZciZgBI(8VgW^YZI^e################# &
R. 9ZVY8ZciZgBI(=HHI^e###################### &
S. E]^aa^ehHXgZlYg^kZg(################################ &
T. ;aVi=ZVYHXgZlYg^kZg(############################ &
U. =VcYaZh###################################################### '
V. =ZmLgZcX]Zh'#*!(!)!*!+!-bb## &ZVX]
W. DeZc":cYLgZcX]Zh
.$&&!&%$&'!&'$&)!&,$&.bb############### &ZVX]
X. :migVH]ZVgE^ch######################################## '
Inventory
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
Figure 3.AddhZ^ckZcidgnXdbedcZcih#
=
;
>
<
A
@
K
L
IJ
H
G
F
E
D
C
B
M
Figure 2.BdjciZY^ckZcidgnXdbedcZcih#
:
678
9
?
"&)" <.%(+&(M)%<ZVg"=ZVYAVi]Z
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
\gZVhZ id egZkZci Xdggdh^dc Yjg^c\ h]^ebZci#
8aZVc^c\i]^hXdVi^c\^hVc^bedgiVcieVgid[hZi"
i^c\jendjgaVi]Z!WZXVjhZi]ZegdiZXi^kZXdVi^c\
XVc ]^cYZg eZg[dgbVcXZ d[ ha^Y^c\ eVgih ^[ cdi
gZbdkZY#EaVcidhZiVh^YZ'¶(]djghidi]dg"
dj\]anXaZVcndjgaVi]ZVcY^ihXdbedcZcih#I]^h
i^bZ l^aa WZ lZaa heZci l]Zc ndj VgZ gZlVgYZY
l^i]hbddi]VXi^dcd[i]Zha^Y^c\XdbedcZcih#
I]Z egdiZXi^kZ XdVi^c\ dc ndjg aVi]Z XVc WZ
gZbdkZY l^i] V hdakZci XaZVcZg dg YZ\gZVhZg!
hjX]Vhh]dlc^cFigure 5!dgVcnXdbbdceZc"
ZigVi^c\ajWg^XVci#
6[iZgXaZVc^c\!l^eZYdlci]ZXdbedcZcihl^i]V
\ZcZgdjhXdVid[lVnd^a!hjX]Vhh]dlc^cFigure
6!idegZkZcigjhiVcYZVhZ i]Z[g^Xi^dcd[ha^Y^c\
XdbedcZcih#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\
\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Figure 5. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb
<g^ooan#
H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcih
hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV"
W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\
XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh"
h^WaZl]^aZZ[[ZXi^kZanegdk^Y^c\cZZYZYajWg^XVi^dc
VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ
XdbedcZcihVgZVYYZY[dgkZgi^XVahjg[VXZh#
GZh^hihhfjZZoZdji! gjcc^c\! Yg^ee^c\ VcYcdc"
\jbb^c\#
Figure 6.Eg^bgdhZ6gbdgEaViZAjWg^XVci#
¸I]^h^h\ddYhij[[
>jhZ^idcbnaVi]Zh
Vi]dbZ#¹
S. Balolia – President
Cleaning Tips
;dg i]dgdj\] XaZVc^c\! gZbdkZ i]Z hiZVYn
gZhi!iddaedhi!XdbedjcYha^YZ!VcYX]Vc\Z"
\ZVgh#
JhZV hi^[[ Wgjh]l]ZcXaZVc^c\ i]Z i]gZVYh
dci]ZaZVYhXgZl#
BdkZ i]Z ha^YZh VcY iV^ahidX` WVX` VcY
[dgi]idi]dgdj\]anXaZVc$ajWg^XViZjcYZgcZVi]
i]Zb#
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&*"
Figure 7.B^c^bjblVaaXaZVgVcXZh#
*)
.+
')
@ZZeLdg`e^ZXZ
AdVY^c\6gZV
JcdWhigjXiZY
AVi]Z
(%
Site Considerations
Floor Load
NdjgaVi]Z^hV]ZVknadVYY^hig^WjiZY^cVhbVaa
[ddieg^ci# EaVXZ i]^h bVX]^cZ dc XdcXgZiZ [addgh
dcan#H^cXZi]^h^hVegZX^h^dcbVX]^cZ!^i^h^bedg"
iVci id aZkZa i]Z bVX]^cZ l^i] V egZX^h^dc aZkZa
l]Zcbdjci^c\#
Placement Location
8dch^YZgZm^hi^c\VcYVci^X^eViZYcZZYh!hZgk^XZ
eVcZaVXXZhh!aZc\i]d[gdYhidWZadVYZY^cidi]Z
aVi]Z!VcYheVXZ[dgVjm^a^VgnhiVcYh!ldg`iVWaZh
dg di]Zg bVX]^cZgn l]Zc ZhiVWa^h]^c\ V adXVi^dc
[dg ndjg aVi]Z hZZ Figure 7 [dg b^c^bjb lVaa
XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Lifting & Moving
You will need power lifting equipment and
assistance to lift this machine and position
it. Inspect all lifting equipment to make sure
it is in perfect working order and is rated
for the load before attempting to lift and
move this lathe. Ignoring this warning may
lead to serious personal injury or death.
I]^h aVi]Z ]Vh a^[i^c\ ]daZh Wj^ai ^cid i]Z hiVcY
Figure 8# I]ZhZ a^[i^c\ ]daZh VgZ YZh^\cZY id
Vaadl V e^ZXZ d[ hijgYn gdjcY hidX` id WZ ha^Y
i]gdj\]ZVX]d[i]Zb!hdi]ViV[dg`a^[iXVca^[ii]Z
aVi]Z[gdbi]Ze^ZXZhd[gdjcYhidX`#
Figure 8.A^[i^c\]daZh#
A^[i^c\=daZh
"&+" <.%(+&(M)%<ZVg"=ZVYAVi]Z
Mounting Lathe
Test Run
>cdgYZgidegdYjXZVXXjgViZldg`!i]ZaVi]Zbjhi
h^iaZkZadci]Z[addg#7ZadlVgZi]ZbdhiXdbbdc
bZi]dYh[dgbdjci^c\i]ZaVi]Z#
Machine Mounts
I]Z aVi]Z XVc WZ bdjciZY dc bVX]^cZ bdjcih!
l]^X]XVcWZZVh^anaZkZaZYWnijgc^c\[^cZi]gZVY
]Zmcjih#6YY^i^dcVaan!i]ZaVg\ZgjWWZg[ddieVYh
dci]ZbVX]^cZbdjcihgZYjXZk^WgVi^dc#
Figure10.Ine^XVaaV\h]^ZaYVcX]dgVcYaV\Wdai#
Figure11.Ine^XVaVcX]dghijY#
Figure 9. <,&+%BVX]^cZBdjci#
Concrete Floor Mounting Options
>[ndj[VhiZci]ZaVi]ZidVXdcXgZiZ[addg!ndjbjhi
h]^b^iaZkZaWZ[dgZi^\]iZc^c\i]Z[VhiZcZgh!dgi]Z
WZYhbVnil^hidjid[Va^\cbZci#
AV\h]^ZaYVcX]dghl^i]aV\WdaihFigure 10VcY
VcX]dghijYhFigure 11 VgZ ild edejaVg bZi]"
dYh[dgVcX]dg^c\VcdW_ZXiidVXdcXgZiZ[addg#
Check Gearbox Oil
>i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z
]ZVYhidX`VcYVegdc\ZVgWdmZhWZ[dgZegdXZZY"
^c\ l^i] i]Z iZhi gjc# GZ[Zg id i]Z Lubrication
^chigjXi^dchdcPage 44 [dgbdgZYZiV^ahdcl]^X]
ineZd[d^aidjhZ!]dlbjX]idjhZ!VcYl]ZgZid
eji^i#
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Equivalent
Gear Oil.
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih
d[kZg^[n^c\i]Z[daadl^c\/&I]ZbdidgedlZghje
VcY gjch XdggZXian VcY ' i]Z hide Wjiidc hV[Zin
[ZVijgZldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 47#
>[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX]
HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To begin the test run:
1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
2. BV`ZhjgZi]ZaVi]Z^hajWg^XViZYVcYi]Z]ZVY"
hidX` d^a aZkZa ^h [jaa# GZ[Zg id Maintenance
dcPage 42#
3. BV`ZhjgZi]Z X]jX`^h XdggZXianhZXjgZYid
i]Z he^cYaZ# GZ[Zg id Mounting Chuck and
FaceplatedcPage 22[dgYZiV^ah#
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&,"
4. BV`ZhjgZVaa iddahVcY dW_ZXihjhZYYjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
5. 9^hZc\V\Z i]Z ]Va[ cji aZkZg VcY i]Z [ZZY
aZkZgFigure 12!VcYbV`ZhjgZi]ZhVYYaZ
adX`Wdai^haddhZcZYYdcdiaddhZci]ZhVY"
YaZadX`WdaiiddbjX]·hZZPage 51#
7. GdiViZi]ZgZYhideWjiidcFigure 13XadX`"
l^hZhd^iedehdji#
9. Ejh]i]ZEDL:GHI6GIWjiidc!i]ZcbdkZ
i]Z he^cYaZ aZkZg Figure 12 Ydlc id hiVgi
i]Zhe^cYaZ#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjchhbddi]anl^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ [gdb edlZg l]Zc ^ckZhi^\Vi^c\
dg XdggZXi^c\ ediZci^Va egdWaZbh# >[ i]Z
egdWaZb ^h cdi gZVY^an VeeVgZci! gZ[Zg id
TroubleshootingdcPage 47#
10. BdkZi]Zhe^cYaZaZkZgjeidi]ZXZciZgedh^"
i^dc!VcYegZhhi]ZhideWjiidc^c#
11. L>I=DJI gZhZii^c\ i]Z hide Wjiidc! bdkZ
i]Zhe^cYaZaZkZgYdlc#I]ZbVX]^cZh]djaY
cdihiVgi#
·>[i]ZbVX]^cZYdZhcdihiVgi!i]ZhideWji"
idchV[Zin[ZVijgZ^hldg`^c\XdggZXian#
·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z hide
Wjiidcejh]ZY^c!^bbZY^ViZanY^hXdccZXi
edlZg id i]Z bVX]^cZ# I]Z hide Wjiidc
hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h
hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ
egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa
IZX]Hjeedgi[dg]Zae#
NOTICE
NEVER shift lathe gears when lathe is
operating, and make sure both the half nut
lever and the feed lever are disengaged
before you start the lathe! Otherwise the
lathe may feed the apron into the chuck or
tailstock and cause severe lathe damage.
Figure 13. =ZVYhidX`Xdcigdah#
HeZZYAZkZgh
Before starting the saw, make sure you
have performed any preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
6. 8dccZXiedlZgidi]ZbVX]^cZ#
Figure 12.6egdcXdcigdah#
=Va[cjiAZkZg
^hEjaaZYJe
9^hZc\V\ZY
;ZZYAZkZg^h
=dg^odciVa
9^hZc\V\ZY
He^cYaZAZkZg^h8ZciZgZY
8. BdkZ i]Z he^cYaZ heZZY aZkZgh id ,% GEB
Figure 13#
HVYYaZ
AdX`7dai
"&-" <.%(+&(M)%<ZVg"=ZVYAVi]Z
NOTICE
Successfully complete all of the spindle
break-in steps to avoid rapid deterioration
of the spindle bearings and other related
parts.
Spindle Break-In
To correctly break-in the spindle bearings:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. BV`Z hjgZ i]Z aVi]Z ^h egdeZgan ajWg^XVi"
ZY gZ[Zg id Maintenance dc Page 42 [dg
YZiV^aZY^chigjXi^dch#
3. HZi he^cYaZ heZZY id i]Z adlZhi hZii^c\ ,%
GEB0gZ[ZgidSpindle Speed dcPage 33 [dg
YZiV^aZY^chigjXi^dch#
4. 9^hZc\V\Z i]Z edlZg [ZZY Wn bdk^c\ i]Z
[ZZYgdYhZaZXi^dcaZkZgidi]ZcZjigVaXZciZg
edh^i^dc gZ[Zg id Basic Controls dc Page
19#
5. GZ"XdccZXii]ZbVX]^cZidedlZg#
6. Ejaa je dc i]Z he^cYaZ aZkZg id hiVgi he^cYaZ
gdiVi^dc XadX`l^hZ# AZi i]Z aVi]Z gjc [dg V
b^c^bjbd[&%b^cjiZh#
7. Hidei]Zhe^cYaZgdiVi^dcVcYVaadli]Zhe^c"
YaZidXdbZidVXdbeaZiZhide#
;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY
WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn#
=dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY
l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi
kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi
edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ#
HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih
XVcWZ[djcY^ci]ZSERVICE hZXi^dchiVgi^c\dc
Page 47#
Factory adjustments that should be verified:
Gib AdjustmentsPage 50
Tailstock AlignmentPage 29
Backlash AdjustmentsPage 49
Recommended
Adjustments
8. Ejh]Ydlcdci]Zhe^cYaZaZkZgidhiVgihe^c"
YaZ gdiVi^dc XdjciZgXadX`l^hZ# AZi i]Z aVi]Z
gjc[dgVb^c^bjbd[&%b^cjiZh#
9. Hidei]Zhe^cYaZVcYY^hXdccZXii]ZbVX]^cZ
[gdbedlZg#
10. GZeZVi Steps 5–9 [dg ZVX] d[ i]Z he^cYaZ
heZZYh#
11. Ijgc i]Z aVi]Z OFF# I]Z he^cYaZ WgZV`"^c ^h
XdbeaZiZVcYndjgaVi]Z^hgZVYn[dgdeZgV"
i^dc#
12. GZhZii]ZhideWjiidc#
13. BV`ZhjgZi]ZaVbeldg`h#
14.If you do not have cutting fluid at this time,
skip this step.EdjgXjii^c\[aj^Y^cidi]ZXdda"
Vci iVc` gZ[Zg id Page 46 [dg ^chigjXi^dch
VcY ijgc i]Z XddaVci ejbe hl^iX] ON VcY
deZci]ZcdooaZkVakZ#KZg^[ni]ViXjii^c\[aj^Y
[adlhdjid[i]ZcdooaZ!i]Zcijgci]ZXddaVci
hl^iX]OFF#
15. HiVgii]Zhe^cYaZi]ZchiZedci]ZWgV`Z#I]Z
he^cYaZh]djaYXdbZidVc^bbZY^ViZhide#
Other manuals for G9036
1
Table of contents
Other Grizzly Lathe manuals
Grizzly
Grizzly G0584 Quick start guide
Grizzly
Grizzly G0709 User manual
Grizzly
Grizzly G0632 User manual
Grizzly
Grizzly G0602Z User manual
Grizzly
Grizzly G0765 User manual
Grizzly
Grizzly G4015Z User manual
Grizzly
Grizzly G0579 User manual
Grizzly
Grizzly G0600 User manual
Grizzly
Grizzly G0773 User manual
Grizzly
Grizzly G0492 User manual
Grizzly
Grizzly T10718 User manual
Grizzly
Grizzly G4000 User manual
Grizzly
Grizzly G4016 User manual
Grizzly
Grizzly G0516 User manual
Grizzly
Grizzly G1495 User manual
Grizzly
Grizzly G5962 Instruction Manual
Grizzly
Grizzly H8259 User manual
Grizzly
Grizzly G9249 User manual
Grizzly
Grizzly G8690 User manual
Grizzly
Grizzly G0632 User manual
