Grizzly H8092 User manual

MODEL H8092
31/2 Ton Double Pump
Garage Jack
COPYRIGHT © DECEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JC8823 PRINTED IN CHINA
Specifications
Maximum Lifting Capacity .....................7000 lbs.
Lifting Range .......................................51⁄4"–193⁄4"
Weight .......................................................84 lbs.
Figure 1. Model H8092 Identification.
Figure 2. Pump pedal and release valve gear.
If you need help with the Model H8092, call our
Technical Support line at: [phone].
Foot
Pedal
Jack Handle
Failure to follow these instructions could
result in serious personal injury or death:
To raise the saddle with the jack handle:
Turn the handle clockwise as far as it will turn
and pump the handle up and down. Turning the
handle clockwise will close the release valve (see
Figure 2).
To raise the saddle with the foot pedal:
With the jack handle turned fully clockwise, push
the foot pedal down and release it slowly. Each
pump of the pedal will raise the saddle approxi-
mately two inches.
To lower the saddle:
Slowly turn the jack handle counterclockwise.
Operation
Machine
Label
Saddle
Foot
Pedal
1. DO NOT overload this jack beyond its
rated capacity. Overloading can cause
the jack to collapse and drop the load.
2. ALWAYS support the vehicle with
appropriately rated support stands
before working under it.
3. DO NOT attempt to move the vehicle
while the jack is in use.
4. Use only on hard level surfaces like
concrete or asphalt. Other surfaces are
potentially unstable.
5. Center the load on the jack to maintain
proper balance and stability.
6. DO NOT use jack if it begins leaking
fluid or if it sinks when placed under
load. These are indications that the jack
needs to be immediately serviced.
Release
Valve Gear

Maintenance
Keep the hydraulic rams clean and free of any
dust, dirt, or foreign debris. Abrasive material
stuck to the ram can damage the hydraulic seal
when the ram is retracted back into the jack.
Regularly wipe the hydraulic rams clean with a
lightly oiled rag.
The Model H8092 will require hydraulic fluid after
long-term use. This will be noticeable if the jack
will not reach its maximum height when pumped.
Only use a high quality hydraulic fluid.
To add hydraulic fluid:
1. Completely lower the jack.
2. Remove the fill plug shown in Figure 3.
Figure 3. Fill plug.
3. Add fluid until it reaches the top of the fill plug
hole.
4. Replace the fill plug.
5. Test the operation of the jack by pumping
it up to the maximum height and applying a
load to the saddle. The jack should hold the
weight of the load without a sinking or spongy
feeling.
—If the jack did not perform properly, then
air may need to be bled from the pump
system.
Fill Plug
Bleeding the Air
If the jack becomes spongy or will not rise when
pumped, then air bubbles may be in the hydraulic
system. These air bubbles must be 'bled' from
the hydraulic fluid before the jack can be safely
operated.
To remove the air bubbles:
1. Remove the fill plug.
2. Rotate the handle counterclockwise until it
stops.
3. Pump the jack handle rapidly to force the air
bubbles out through the fill hole. When the air
bubbles and fluid stop coming out, put the fill
plug back.
4. Repeat Step 3 as many times as needed until
the air bubbles stop coming out in the hydrau-
lic fluid.

H8092 Main Parts Breakdown
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PR09M EXT RETAINING RING 20MM 25 PH8092025 CYLINDER ASSEMBLY
2 PW13M FLAT WASHER 20MM 26 PH8092026 RELEASE VALVE GEAR
3 PH8092003 FRONT WHEEL 27 PH8092027 PULL SPRING
4 PH8092004 SADDLE 28 PH8092028 COTTER PIN 4 X 47MM
5 PH8092005 SADDLE BASE 29 PB25M HEX BOLT M12-1.75 X 25
6 PH8092006 LIFTING ARM 30 PLW05M LOCK WASHER 12MM
7 PH8092007 SIDE FRAME 31 PH8092031 PEDAL BASE
8 PH8092008 LINKING BLOCK 32 PH8092032 FOOT PEDAL
9 PR11M EXT RETAINING RING 25MM 33 PB04M HEX BOLT M6-1 X 10
10 PH8092010 LINKING BOLT 34 PH8092034 HANDLE SOCKET
11 PLW10M LOCK WASHER 16MM 35 PH8092035 HANDLE SOCKET SCREW
12 PH8092012 HEX NUT M16-1.75 36 PH8092036 UPPER HANDLE
13 PH8092013 LIFTING ARM AXIS 37 PH8092037 LOWER HANDLE
14 PH8092014 HANDLE SOCKET BOLT 38 PB52M HEX BOLT M6-1 X 35
15 PH8092015 PUMP CORE PIN 39 PH8092039 RATCHET AXLE
16 PN03M HEX NUT M8-1.25 40 PW08M FLAT WASHER 16MM
17 PW01M FLAT WASHER 8MM 41 PH8092041 GEAR
18 PH8092018 LINKING SHAFT 42 PH8092042 LOCK WASHER 10M
19 PH8092019 TORSION SPRING 43 PH8092043 HEX NUT M10- 1.5
20 PLW12M LOCK WASHER 18MM 44 PH8092044 COTTER PIN 2MM X 12MM
21 PH8092021 HANDLE LINKING BOLT 45 PR06M EXT RETAINING RING 16MM
22 PH8092022 REAR WHEEL ASSEMBLY 46 PH8092046 LOCK WASHER 8MM
23 PLW05M LOCK WASHER 12MM 47 PH8092047 MACHINE LABEL
24 PN09M HEX NUT M12-1.75
The machine label warns about hazards and ways to prevent injury. The owner of the jack MUST maintain
the original location and readability of the label. If the label is removed or becomes unreadable, contact
Grizzly at [phone] or www.grizzly.com to order a new label.

H8092 Hydraulic Pump Parts Breakdown
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REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH8092101 BASE 118 PH8092118 O-RING
102 PH8092102 STEEL BALL 119 PH8092119 SNAP RING
103 PH8092103 BALL HEAD 120 PH8092120 PUMP CORE
104 PH8092104 ADJUSTABLE SPRING 121 PH8092121 CYLINDER WASHER
105 PH8092105 ADJUSTING SCREW 122 PH8092122 RECTANGLE RING
106 PH8092106 O-RING 123 PH8092123 CYLINDER
107 PH8092107 SAFETY VALVE SCREW 124 PH8092124 O-RING
108 PH8092108 STEEL BALL 125 PH8092125 RETAINING RING
109 PH8092109 LEAD WASHER 126 PH8092126 PISTON ROD ASSEMBLY
110 PH8092110 O-RING 127 PH8092127 O-RING
111 PH8092111 PULL ROD 128 PH8092128 FILL PLUG
112 PH8092112 O-RING 129 PH8092129 OIL TANK
113 PH8092113 RELEASE VALVE SHAFT 130 PH8092130 RETAINING RING
114 PH8092114 RELEASE VALVE BASE 131 PH8092131 O-RING
115 PH8092115 STEEL BALL 132 PH8092132 TOP CAP
116 PH8092116 SEAL WASHER 133 PH8092133 COTTER PIN
117 PH8092117 SPECIAL HEX SCREW 134 PH8092134 BLOCK LINKAGE